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MFC8440D
User Manuals: Brother MFC8440D Multifunction Printer
Manuals and User Guides for Brother MFC8440D Multifunction Printer. We have
1
Brother MFC8440D Multifunction Printer manual available for free PDF download: Service Manual
Brother MFC8440D Service Manual (361 pages)
Brand:
Brother
| Category:
All in One Printer
| Size: 26.74 MB
Table of Contents
Table of Contents
4
Regulation
10
Safety Information
12
Chapter 1 General
14
Overview
14
Specifications
16
General
16
General (Continued)
16
Print Media
17
Copy
17
Scanner
19
Printer
19
Interfaces
20
Consumable Items
20
Network (LAN) Board (NC-9100H)
20
Computer Requirements
21
Paper
22
2.12.1 Type and Size of Paper
22
2.12.2 Recommended Paper
22
2.12.3 Paper Capacity of the Paper Trays
22
2.12.4 Paper Specifications for each Paper Tray
23
Printable Area
24
2.13.1 Pcl5E/Epson/Ibm Emulation
24
2.13.2 PCL6/BR-Script3 Emulation
27
Print Speeds with Various Settings
28
Toner Cartridge Weight Information
28
Serial No. Descriptions
29
Chapter 2 Installation and Basic Operation
31
Conditions Required for Installation
31
Power Supply
31
Environment
31
Unpacking
32
Install the Machine
33
For All Users
33
Install the Automatic Document Feed (ADF) Support
34
Install the Drum Unit Assembly
35
Load Paper into the Paper Tray
36
Release the Scanner Lock
37
Installing the Driver & Software
38
For USB Interface Cable Users (for Windows 98/98Se/Me/2000 Professional/Xp)
38
For Parallel Interface Cable Users (for Windows ® 95/98/98Se/Me/2000 Professional/Xp)
43
For Windows NT
48
Workstation Version 4.0 Users
48
For Network Interface Cable Users (for Windows ® 95/98/98Se/Me/Nt/2000 Professional/Xp)
50
For USB Interface Cable Users (for Mac os 8.6 to 9.2 Users)
53
For USB Interface Cable Users (for Mac os X 10.1/10.2.1 or Greater Users)
54
For Network Interface Cable Users (for Mac os 8.6 to 9.2 Users)
55
For Network Interface Cable Users (for Mac os X 10.1/10.2.1 or Greater Users)
56
Chapter 3 Theory of Operation
57
Electronics
57
General Block Diagram
57
Main PCB Block Diagram
58
Main PCB
59
Cpu
59
Usb
59
Ieee1284
60
Rom
60
Flash ROM
61
Sdram
61
Optional RAM
62
Eeprom
63
Reset Circuit
63
1.3.10 Engine I/O
63
1.3.11 Panel I/O
63
1.3.12 Video I/O
64
1.3.13 Scanner Control
64
Power Supply
66
Engine PCB
66
Power Supply
67
Low-Voltage Power Supply
67
High-Voltage Power Supply
68
Mechanics
69
Overview of Printing Mechanism
69
Scanner Mechanism
70
Paper Transfer
71
Paper Supply
71
Paper Registration
71
Paper Eject
72
Duplex Printing
72
Sensors
73
Cover Sensors
73
Toner Sensors
73
Cassette Sensor / Paper Empty Sensor
74
Paper Eject Sensor
74
MP-PE Sensor
75
Document Cover Sensor
75
Document Front Sensor /Document Rear Sensor
76
DX-Sensor PCB ASSY
76
Rear Cover Sensor
77
2.4.10 HP Sensor
77
Drum Unit
78
Photosensitive Drum
78
Primary Charger
78
Transfer Roller
78
Cleaner
78
Toner Cartridge
78
Print Process
78
Charging
78
Exposure Stage
79
Developing
80
Transfer
80
Fixing Stage
81
Chapter 4 Disassembly and Re-Assembly
82
Safety Precautions
82
Disassembly Flow
83
Disassembly Procedure
84
AC Cord
84
Drum Unit
84
Paper Tray
85
DX Feed ASSY (MFC-8840D/8840DN, DCP-8045D/8045DN Only)
95
Access Cover / Battery
98
Driver PCB Access Cover
99
ADF Unit
100
Document Scanner
109
Panel Unit
114
Rear Cover C (MFC-8440, DCP-8040 Only)
117
Outer Chute (MFC-8440, DCP-8040 Only)
118
Rear Cover MP ASSY / Outer Chute MP ASSY (MFC-8840D/8840DN, DCP-8045D/8045DN Only)
119
Rear Cover L/R
120
Side Cover L/R
121
Joint Cover
122
Front Cover ASSY (MFC-8440, DCP-8040 Only)
126
MP Unit (MFC-8840D/8840DN, DCP-8045D/8045DN Only)
127
Rear Cover Sensor
132
NCU (MFC-8440/8840D/8840DN Only)
133
Fixing Unit
134
Laser Unit
143
Main PCB
145
Base Plate / LV Insulation Sheet
147
DX-Sensor PCB ASSY (MFC-8840D/8840DN, DCP-8045D/8045DN Only)
148
Engine PCB
149
High-Voltage PS PCB ASSY
150
Low-Voltage PS PCB ASSY
151
Paper Feeder
152
Frame L / Drive Unit
159
Reversing Release Solenoid (MFC-8840D/8840DN, DCP-8045D/8045DN Only)
163
Thermistor ASSY
164
Fan Motor 60 Unit LV / Fan Motor 60 Unit
164
Frame R
165
Packing
167
Guidelines for Lead Free Solder
168
Screw Torque List
171
Lubrication
173
Harness Routing
178
Chapter 5 Periodic Maintenance
180
Consumable Parts
180
Drum Unit
180
Toner Cartridge
182
Periodical Replacement Parts
186
Fixing Unit
187
Paper Feeding Kit
195
Periodical Cleaning
199
Cleaning the Machine Exterior
199
Cleaning the Scanner
199
Cleaning the Printer
200
Cleaning the Drum Unit
201
Cleaning the Scanner Window
201
Cleaning the Electrical Terminals
202
Mtbf / Mttr
203
Chapter 6 Troubleshooting
204
Introduction
204
Initial Check
204
Warnings for Maintenance Work
205
Identify the Problem
206
Error Message
207
Error Message on the LCD
207
Error Codes Shown in the "MACHINE ERROR X X" Message
210
Paper Problems
214
Paper Loading Problems
214
Original Jams
215
Original Is Jammed in the Top of the ADF Unit
215
Original Is Jammed Inside the ADF Unit
215
Paper Jams
216
Clearing Jammed Paper
216
Paper Is Jammed in the Duplex Tray (for MFC-8840D/8840DN, DCP-8045D/8045DN)
219
Causes & Countermeasures
220
Paper Feeding Problems
221
Software Setting Problems
223
Malfunctions
226
Troubleshooting of the Control Panel
231
Troubleshooting of Fax Functions
233
Image Defects
237
Image Defect Examples
237
Diameter of Rollers
237
Troubleshooting Image Defect
238
Location of Grounding Contacts
256
Drum Unit
256
Machine Body & Paper Tray
256
Incorrect Printout
257
Network Problem
259
Installation Problem
259
Intermittent Problem
260
TCP/IP Troubleshooting
261
UNIX Troubleshooting
261
Windows ® NT/LAN Server (TCP/IP) Troubleshooting
262
Windows ® 95/98/Me Peer to Peer Print (LPR) Troubleshooting
262
Windows 95/98/Me Peer to Peer (HP Jetadmin Compatible Method) Troubleshooting
262
Brother Internet Print (TCP/IP) Troubleshooting
263
Windows 95/98/Me/2000/Xp IPP Troubleshooting
263
10.11 Novell Netware Troubleshooting
264
10.12 Appletalk Troubleshooting
265
10.13 DLC/LLC Troubleshooting
265
Web Browser Troubleshooting (TCP/IP)
265
10.15 Internet Fax Troubleshooting
266
Chapter 7 Maintenance Mode
267
Entry into the Maintenance Mode
267
List of Maintenance-Mode Functions
268
Detailed Description of Maintenance-Mode Functions
270
EEPROM Parameter Initialization (Maintenance Mode 01/91)
270
Printout of Scanning Compensation Data (Maintenance Mode 05)
271
Placement of CCD Unit in Position for Transportation (Maintenance Mode 06)
273
ADF Performance Test (Maintenance Mode 08)
273
Test Pattern 1 (Maintenance Mode 09)
274
Firmware Switch Setting and Printout
275
Firmware Switch Setting (Maintenance Mode 10)
275
Printout of Firmware Switch Data (Maintenance Mode 11)
277
Operation Check of LCD (Maintenance Mode 12)
278
Operational Check of Control Panel PCB (Maintenance Mode 13)
279
Received Data Transfer Function (Maintenance Mode 53)
282
Fine Adjustment of Scan Start/End Positions (Maintenance Mode 54)
284
CCD Scanner Area Setting (Maintenance Mode 55)
286
EEPROM Customizing (Maintenance Mode 74)
287
Printing out of Machine Log Information (Maintenance Mode 77)
288
Display of the Equipment's Log Information (Maintenance Mode 80)
290
Machine Error Code Indication (Maintenance Mode 82)
292
Output of Transmission Log to the Telephone Line (Maintenance Mode 87)
292
Cancellation of the Memory Security Mode (Not Applicable to the Japanese Version)
293
Appendix 1 Eeprom Customizing Codes
294
Appendix 2 Installing the Update Data
296
Installing the Update Data to the Machine
296
Connecting the Machine to Your PC
298
Setting up the Machine and Your PC
298
Setting ID Codes to Machines
298
Running the Setup Utility
299
Appendix 3 Firmware Switchs (Wsw)
300
Appendix 3 Firmware Switchs (Wsw
301
WSW01 Dial Pulse Setting
301
WSW 02 Tone Signal Setting
302
WSW 03 PABX Mode Setting
303
WSW 04 TRANSFER Facility Setting
303
WSW 05 1St Dial Tone and Busy Tone Detection
304
WSW06 Pause Button Setting and 2Nd Dial Tone Detection
305
Wsw07
307
Wsw08
308
Wsw09
309
Wsw10
310
WSW11 Busy Tone Setting
311
WSW 12 Signal Detection Condition Setting
312
WSW13 Modem Setting
313
WSW 14 AUTO ANS Facility Setting
314
WSW 15 REDIAL Facility Setting
315
Wsw16
316
Wsw17
317
Wsw18
318
WSW 19 Transmission Speed Setting
319
WSW 20 Overseas Communications Mode Setting
320
Wsw21
321
WSW22 ECM Setting
321
WSW23 Communications Setting
322
Wsw24
323
Wsw25
323
Wsw28
326
Wsw29
327
Wsw30
327
Wsw31
328
Wsw32
329
Wsw33
329
Wsw34
330
Wsw35
330
Wsw36
331
Wsw37
332
Wsw40
335
Wsw41
336
Wsw42
337
Wsw43
338
Speeding up Scanning-1
339
Speeding up Scanning-2
340
Wsw47
341
Wsw48
342
Wsw49
342
Wsw50
342
Appendix 4 Circuit Diagrams
343
Main PCB Circuit Diagram (2/7
344
Main PCB Circuit Diagram (3/7
345
Main PCB Circuit Diagram (4/7
346
Main PCB Circuit Diagram (5/7
347
Main PCB Circuit Diagram (6/7
348
Main PCB Circuit Diagram (7/7
349
Driver PCB Circuit Diagram
350
Engine PCB Circuit Diagram (1/2
351
Engine PCB Circuit Diagram (2/2
352
NCU PCB Circuit Diagram (U.S.A
353
NCU PCB Circuit Diagram (Europe
354
Control Panel PCB Circuit Diagram
357
Low-Voltage Power Supply PCB Circuit Diagram (200V
358
High-Voltage Power Supply PCB Circuit Diagram (200V
360
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