Page 2 RM-82 Nokia Customer Care Amendment Record Sheet Amendment Record Sheet Amendment No Date Inserted By Comments Original issue 10/2005 J Bryman Page ii COMPANY CONFIDENTIAL Issue 1 Copyright © 2005 Nokia. All rights reserved.
Page 3 Introduction the RM-82/Nokia 6111 service manual Nokia Customer Care Introduction the RM-82/Nokia 6111 service manual This is the first issue of the RM-82/Nokia 6111 service manual. Service Not all components are serviceable. Most PWB components are under shielding and are therefore not changeable.
Page 4 Nokia operates a policy of continuous development. Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice. Under no circumstances shall Nokia be responsible for any loss of data or income or any special, incidental, consequential or indirect damages howsoever caused.
Page 5: Warnings And Cautions
WCDMA networks and cause problems to 3G cellular phone communication in a wide area. • During testing never activate the GSM or WCDMA transmitter without a proper antenna load, otherwise GSM or WCDMA PA may be damaged. Issue 1 COMPANY CONFIDENTIAL Page v Copyright © 2005 Nokia. All rights reserved.
Page 6 Use only approved accessories and batteries. Do not connect incompatible products. CONNECTING TO OTHER DEVICES When connecting to any other device, read its user’s guide for detailed safety instructions. Do not connect incompatible products. Page vi COMPANY CONFIDENTIAL Issue 1 Copyright © 2005 Nokia. All rights reserved.
Page 8 Nokia Customer Care ESD protection ESD protection Nokia requires that service points have sufficient ESD protection (against static electricity) when servicing the phone. Any product of which the covers are removed must be handled with ESD protection. The SIM card can be replaced without ESD protection if the product is otherwise ready for use.
Page 9: Battery Information
Batteries' performance is particularly limited in temperatures well below freezing. Do not dispose of batteries in a fire! Dispose of batteries according to local regulations (e.g. recycling). Do not dispose as household waste. Issue 1 COMPANY CONFIDENTIAL Page ix Copyright © 2005 Nokia. All rights reserved.
Page 10 Our policy is of continuous development; details of all technical modifications will be included with service bulletins. While every endeavour has been made to ensure the accuracy of this document, some errors may exist. If any errors are found by the reader, NOKIA MOBILE PHONES Business Group should be notified in writing/e- mail. Please state: •...
Page 11 4 Service tools and concepts 5 Disassembly and reassembly instructions 6 Troubleshooting for Repair service 7 Baseband troubleshooting for analysis 8 RF troubleshooting 9 System module 10 Schematics Glossary Issue 1 COMPANY CONFIDENTIAL Page xi Copyright © 2005 Nokia. All rights reserved.
Page 15: Table Of Contents
Table 1 Battery and chargers..........................1–8 Table 2 Car accessories............................1–8 Table 3 Audio................................1–9 Table 4 Connectivity...............................1–9 Table 5 Imaging and lifestyle..........................1–9 List of Figures Figure 1 RM-82 product picture..........................1–5 Issue 1 COMPANY CONFIDENTIAL Page 1 –3 Copyright © 2005 Nokia. All rights reserved.
Page 17: Product Selection
Hardware features • Internal megapixel camera (1 Mpixel) with landscape mode • Camera flash • 2 mm charger plug • PopPort™ system connector • Bluetooth • IrDA Issue 1 COMPANY CONFIDENTIAL Page 1 –5 Copyright © 2005 Nokia. All rights reserved.
Page 18: Software And Ui Features
• HSCSD, CSF Software and UI features Software features • ISA OS 8.0s Platform • Nokia Series 40 UI : C++ and Java MIDP 2.0 UI features Integrated digital camera • Megapixel camera with landscape camera mode • Camera flash •...
Page 19 • GPRS multislot class 8 (4+1): speed up to 85.6 kbps • HSCSD (high-speed circuit-switched data) transfer up to 43.2 kbps in HSCSD networks • TCP/IP Issue 1 COMPANY CONFIDENTIAL Page 1 –7 Copyright © 2005 Nokia. All rights reserved.
Page 20: Accessories
Table 1 Battery and chargers Type Name Note: This phone is charged through the smaller Nokia standard interface (2.0 mm plug). The 3.5 mm standard charger can be used together with the CA-44 charger adapter. AC-1 Retractable travel charger (used with CA-44 adapter)
Page 21: Table 3 Audio
Table 4 Connectivity Type Name CA-53 USB cable DKU-2 USB cable Browsing pad Table 5 Imaging and lifestyle Type Name PD-1 Image album (wireless) PT-6 Remote camera Issue 1 COMPANY CONFIDENTIAL Page 1 –9 Copyright © 2005 Nokia. All rights reserved.
Page 25: Table Of Contents
Figure 4 RM-82 Main board component layout, bottom..................2–15 Figure 5 RM-82 Main board component layout, top..................2–15 Figure 6 RM-82 UI board component layout, bottom..................2–16 Figure 7 RM-82 UI board component layout, top....................2–17 Issue 1 COMPANY CONFIDENTIAL Page 2 –3 Copyright © 2005 Nokia. All rights reserved.
Page 28: Spare Parts Overview
RM-82 Nokia Customer Care Parts and layouts Spare parts overview Figure 3 Spare parts overview Page 2 –6 COMPANY CONFIDENTIAL Issue 1 Copyright © 2005 Nokia. All rights reserved.
Page 29: Mechanical Parts List
MICROPHONE I103* SLIDE MECHANISM I104* SIM DOOR 2 I105* VOLUME BUTTON I106* CAMERA BUTTON I201 SCREWS T6+ 1.6 X 6.5 I202 BEZEL ASSEMBLY I203 BOTTOM KEYMAT Issue 1 COMPANY CONFIDENTIAL Page 2 –7 Copyright © 2005 Nokia. All rights reserved.
Page 30: Component Parts List
CHIPTCAP 150U M 10V 6X3.2X1.5 C2002 CHIPCAP NP0 10P J 50V 0402 C2003 CHIPCAP NP0 27P J 50V 0402 C2006 CHIPCAP NP0 27P J 50V 0402 Page 2 –8 COMPANY CONFIDENTIAL Issue 1 Copyright © 2005 Nokia. All rights reserved.
Page 31 CHIPCAP X5R 4U7 K 6.3V 0603 C2501 CHIPCAP X5R 1U0 M 25V 1206 C2502 CHIPCAP X5R 1U0 M 25V 1206 C2503 CHIPCAP X5R 100N K 10V 0402 Issue 1 COMPANY CONFIDENTIAL Page 2 –9 Copyright © 2005 Nokia. All rights reserved.
Page 32 CHIPCAP NP0 27P J 50V 0402 C3518 CHIPCAP NP0 27P J 50V 0402 C3519 CHIPCAP NP0 27P J 50V 0402 C3520 CHIPCAP NP0 27P J 50V 0402 Page 2 –10 COMPANY CONFIDENTIAL Issue 1 Copyright © 2005 Nokia. All rights reserved.
Page 33 RTC CAPACITOR 15uAh 2.6V & 3.3V 4 J2400 C-SPRING ANTENNA J2401 C-SPRING ANTENNA J2402 C-SPRING ANTENNA J2403 C-SPRING ANTENNA J7551 C-SPRING ANTENNA J7553 C-SPRING ANTENNA J7555 C-SPRING ANTENNA Issue 1 COMPANY CONFIDENTIAL Page 2 –11 Copyright © 2005 Nokia. All rights reserved.
Page 34 CHIPRES 0W06 220K J 0402 R2005 CHIPRES 0W06 220K J 0402 R2006 CHIP VARISTOR VWM14V VC50V 0402 R2007 RES VARISTOR 14/90V 3pF 0402 R2009 ASIP USB2 FILTER BGA10 PBFREE Page 2 –12 COMPANY CONFIDENTIAL Issue 1 Copyright © 2005 Nokia. All rights reserved.
Page 35: Company Confidential
CHIPRES 0W06 100R J 0402 R3500 CHIPRES 0W06 100R J 0402 R6001 CHIPRES 0W06 100K J 0402 R6002 CHIPRES 0W06 220R J 0402 R7850 CHIPRES JUMPER 0R0 0603 Issue 1 COMPANY CONFIDENTIAL Page 2 –13 Copyright © 2005 Nokia. All rights reserved.
Page 36: Component Layouts
Component layouts See also large scale layouts in the Schematics section. Note: Shielding cans may ONLY be cut open by Repair analysis technicians, and for analysis only. Page 2 –14 COMPANY CONFIDENTIAL Issue 1 Copyright © 2005 Nokia. All rights reserved.
Page 37: Figure 4 Rm-82 Main Board Component Layout, Bottom
RM-82 Parts and layouts Nokia Customer Care Figure 4 RM-82 Main board component layout, bottom Issue 1 COMPANY CONFIDENTIAL Page 2 –15 Copyright © 2005 Nokia. All rights reserved.
Page 38: Figure 5 Rm-82 Main Board Component Layout, Top
RM-82 Nokia Customer Care Parts and layouts Figure 5 RM-82 Main board component layout, top Figure 6 RM-82 UI board component layout, bottom Page 2 –16 COMPANY CONFIDENTIAL Issue 1 Copyright © 2005 Nokia. All rights reserved.
Page 39: Figure 7 Rm-82 Ui Board Component Layout, Top
RM-82 Parts and layouts Nokia Customer Care Figure 7 RM-82 UI board component layout, top Issue 1 COMPANY CONFIDENTIAL Page 2 –17 Copyright © 2005 Nokia. All rights reserved.
Page 43 Figure 33 Uninstalling Phoenix data package....................3–23 Figure 34 Finish data package uninstallation....................3–23 Figure 35 Login..............................3–24 Figure 36 Add information for new user 1......................3–24 Figure 37 Add information for new user 2......................3–24 Issue 1 COMPANY CONFIDENTIAL Page 3 –3 Copyright © 2005 Nokia. All rights reserved.
Page 44 Figure 68 Finish JBV-1 update installation......................3–41 Figure 69 Checking JBV-1 SW version.........................3–42 Figure 70 JBV-1 update directory window......................3–42 Figure 71 JBV-1 SW update done........................3–42 Figure 72 JBV-1 SW status...........................3–42 Page 3 –4 COMPANY CONFIDENTIAL Issue 1 Copyright © 2005 Nokia. All rights reserved.
Page 45: Service Software Installation
• Check that a Dongle is attached to the parallel port of your computer. phoenix_service_sw_a15_2004_24_7_55.exe ) to your • Download the installation package (for example, C:\TEMP , for instance). computer (in • Close all other programs. Issue 1 COMPANY CONFIDENTIAL Page 3 –5 Copyright © 2005 Nokia. All rights reserved.
Page 46 Press the F1 key or the Help button to activate a Help file. Steps phoenix_service_sw_a15_2004_24_7_55.exe to start installation. Install Shield prepared the setup. 1. Run the Figure 9 Preparing setup Page 3 –6 COMPANY CONFIDENTIAL Issue 1 Copyright © 2005 Nokia. All rights reserved.
Page 47 Nokia Customer Care Install Shield will prepare. 2. Click Next in Welcome dialog to continue. Figure 10 Welcome dialog 3. Read the disclaimer carefully. Figure 11 Disclaimer text Issue 1 COMPANY CONFIDENTIAL Page 3 –7 Copyright © 2005 Nokia. All rights reserved.
Page 48 Figure 12 Destination folder Setup Status window. 5. Wait for the components to be copied. The progress of the setup is shown in the Figure 13 Installation status 1 Page 3 –8 COMPANY CONFIDENTIAL Issue 1 Copyright © 2005 Nokia. All rights reserved.
Page 49 The process may take several minutes to complete. If the operating system does not require rebooting (Windows 2000, XP) the PC components are registered right away. Figure 14 Installation status 2 Issue 1 COMPANY CONFIDENTIAL Page 3 –9 Copyright © 2005 Nokia. All rights reserved.
Page 50 If the operating system requires restarting your computer (Windows 98, SE, ME) the Install Shield Wizard will tell you about it. Select Yes... to reboot the PC immediately and No... to reboot the PC manually afterwards. Figure 16 Restart computer Page 3 –10 COMPANY CONFIDENTIAL Issue 1 Copyright © 2005 Nokia. All rights reserved.
Page 51: Phoenix Update Installation
(shown during installation). To update the Phoenix Service Software you need to take exactly the same steps as when installing it for the first time: Issue 1 COMPANY CONFIDENTIAL Page 3 –11 Copyright © 2005 Nokia. All rights reserved.
Page 52: Uninstalling Phoenix
Always follow the instructions on the screen. Figure 19 Installation interrupted Uninstalling Phoenix Context Uninstallation can be done manually from Windows Control Panel→Add/Remove Programs . Page 3 –12 COMPANY CONFIDENTIAL Issue 1 Copyright © 2005 Nokia. All rights reserved.
Page 53 Phoenix service SW Nokia Customer Care Steps 1. Choose Phoenix Service Software→Add/Remove→Remove to uninstall Phoenix. Figure 20 Remove program The progress of the uninstallation is shown. Issue 1 COMPANY CONFIDENTIAL Page 3 –13 Copyright © 2005 Nokia. All rights reserved.
Page 54 Else, Install Shield Wizard will tell you about it. Select Yes... to reboot the PC immediately and No... to reboot the PC manually afterwards. Figure 22 Finish uninstallation Page 3 –14 COMPANY CONFIDENTIAL Issue 1 Copyright © 2005 Nokia. All rights reserved.
Page 55: Repairing Phoenix Installation
2. Select Phoenix Service Software→Add/Remove . 3. In the following view, choose Repair. Phoenix will now reinstall components and register them. The procedure is the same as in the update installation. Issue 1 COMPANY CONFIDENTIAL Page 3 –15 Copyright © 2005 Nokia. All rights reserved.
Page 56 RM-82 Nokia Customer Care Phoenix service SW Figure 24 Repair program 4. Click Finish to complete repair. Figure 25 Finish repair installation Page 3 –16 COMPANY CONFIDENTIAL Issue 1 Copyright © 2005 Nokia. All rights reserved.
Page 57: Phoenix Service Software Data Package Overview
• Files for type label printing • Validation file for the faultlog repair data reporting system • All product-specific configuration files for Phoenix Service Software components Data files are stored under C:\Program Files\Nokia\Phoenix (default). Installing Phoenix data package Before you begin 1 Verify that The data package contains all product-specific data to make the Phoenix Service Software and tools usable with a certain phone model.
Page 58 2. Click Next, and wait for the installation files to be extracted. Figure 26 Extracting files 3. Click Next to continue. Figure 27 Continue data package installation Page 3 –18 COMPANY CONFIDENTIAL Issue 1 Copyright © 2005 Nokia. All rights reserved.
Page 59 In this view you can see the contents of the data package. Read the text carefully. There should be information about the Phoenix version required with this data package. Click Next to continue. Figure 28 Data package setup information Issue 1 COMPANY CONFIDENTIAL Page 3 –19 Copyright © 2005 Nokia. All rights reserved.
Page 60 The install shield checks where the Phoenix application is installed and the directory is shown. Click Next to continue. 5. Click Next to start copying the files. Phone model specific files will be installed. Please wait. Page 3 –20 COMPANY CONFIDENTIAL Issue 1 Copyright © 2005 Nokia. All rights reserved.
Page 61 RM-82 Phoenix service SW Nokia Customer Care Figure 30 Start copying files Figure 31 Data package installation status Issue 1 COMPANY CONFIDENTIAL Page 3 –21 Copyright © 2005 Nokia. All rights reserved.
Page 63 Windows Control Panel→Add/Remove Programs→xx-xx (* Phone Data Package) . (*= type designator of the phone Next action Run the installation package again to continue installation from the beginning. Issue 1 COMPANY CONFIDENTIAL Page 3 –23 Copyright © 2005 Nokia. All rights reserved.
Page 64: Service Software Instructions
Figure 36 Add information for new user 1 3. Type in your name and initials and click OK. Figure 37 Add information for new user 2 Page 3 –24 COMPANY CONFIDENTIAL Issue 1 Copyright © 2005 Nokia. All rights reserved.
Page 65: Managing Connections In Phoenix
You are now able to login with this user name. 5. Click OK. Figure 38 Login, user configured Managing connections in Phoenix Steps Phoenix Service SW and log in. 1. Start Figure 39 Phoenix icon Issue 1 COMPANY CONFIDENTIAL Page 3 –25 Copyright © 2005 Nokia. All rights reserved.
Page 66 In the following dialogs you will be asked to select settings for the connection. If you use the Wizard, connect the tools and a phone to your PC and the wizard will automatically try to configure the correct connection. Page 3 –26 COMPANY CONFIDENTIAL Issue 1 Copyright © 2005 Nokia. All rights reserved.
Page 67 ALWAYS check this. Go to Windows→Control Panel→FLS Virtual Port→Configuration . Figure 43 FLS virtual port icon ii For FPS-8 Flash Prommer, choose the following connection settings: • Media: FPS-8 Issue 1 COMPANY CONFIDENTIAL Page 3 –27 Copyright © 2005 Nokia. All rights reserved.
Page 68 The connection is now selected and can be used after closing the Selected connection will be shown on the right hand bottom corner of the screen. Figure 45 Connection information Page 3 –28 COMPANY CONFIDENTIAL Issue 1 Copyright © 2005 Nokia. All rights reserved.
Page 69: Installing Flash Support Files For Fps-8* And Fls-4
• A separate installation package for flash support files is available, and the files can be updated according to this instruction if updates appear between Phoenix/data package releases. Issue 1 COMPANY CONFIDENTIAL Page 3 –29 Copyright © 2005 Nokia. All rights reserved.
Page 70 If you try to downgrade the existing version to older ones, the setup will be aborted. If you really want to downgrade, uninstall newer files manually from Control Panel and then rerun the installation again. Page 3 –30 COMPANY CONFIDENTIAL Issue 1 Copyright © 2005 Nokia. All rights reserved.
Page 71 Figure 50 Flash installation interrupted If an older version exists on your PC and it needs to be updated, click Next to continue installation. Figure 51 Continue flash update Issue 1 COMPANY CONFIDENTIAL Page 3 –31 Copyright © 2005 Nokia. All rights reserved.
Page 72 When installing the flash update files for the first time you may choose another location by selecting Browse. However, this is not recommended. Installation will continue. Page 3 –32 COMPANY CONFIDENTIAL Issue 1 Copyright © 2005 Nokia. All rights reserved.
Page 73 4. Choose Finish to complete the installation procedure. Figure 54 Finish flash update Next action FLS-4 can be used right after the Flash Update Package is installed. Issue 1 COMPANY CONFIDENTIAL Page 3 –33 Copyright © 2005 Nokia. All rights reserved.
Page 74: Updating Fps-8 Flash Prommer Software
3. When the new FPS-8 flash update package is installed to computer you will be asked to update the files to your FPS-8 Prommer. Select Yes to update files. Figure 57 Prommer SW update Page 3 –34 COMPANY CONFIDENTIAL Issue 1 Copyright © 2005 Nokia. All rights reserved.
Page 75 4. Wait until you are notified that update has been successful; the procedure will take a couple of minutes. FPS-8 Maintenance window. Click OK to close the Figure 58 Prommer SW update done View after successful prommer software update: Figure 59 FPS-8 info window Issue 1 COMPANY CONFIDENTIAL Page 3 –35 Copyright © 2005 Nokia. All rights reserved.
Page 76: Activating Fps-8
FPS-8 activation request sheet in the FPS-8 sales package, and follow the instructions given. First fill in the 00000.in ), copy it to the C:\ProgramFiles\Nokia\Phoenix When activation file is received (for example, \BoxActivation directory on your computer (this directory is created when Phoenix is installed).
Page 77: Deactivating Fps-8
Prommer Maintenance window, click Deactivate. 3. In the 4. To confirm the deactivation, click Yes. Figure 62 Deactivation warning The box is deactivated. 5. To complete the deactivation, restart FPS-8. Issue 1 COMPANY CONFIDENTIAL Page 3 –37 Copyright © 2005 Nokia. All rights reserved.
Page 78: Updating Jbv-1 Docking Station Software
DO NOT CONNECT THE USB CABLE/JBV-1 TO YOUR COMPUTER YET! Figure 63 Extracting JBV-1 update files Files needed for JBV-1 package setup program will be extracted. Page 3 –38 COMPANY CONFIDENTIAL Issue 1 Copyright © 2005 Nokia. All rights reserved.
Page 79 Accept the suggested destination folder for installing the JBV-1 SW Package, and click Next to continue. Figure 65 JBV-1 update destination folder Select Full installation and click Next to continue. Issue 1 COMPANY CONFIDENTIAL Page 3 –39 Copyright © 2005 Nokia. All rights reserved.
Page 80 Figure 66 Select installation: Full A program folder is created and the software files are installed there. Click Next to continue. Figure 67 Select program folder Page 3 –40 COMPANY CONFIDENTIAL Issue 1 Copyright © 2005 Nokia. All rights reserved.
Page 81 Firmware Update\JBV-1USB driver folder for instructions on how to update the JBV-1 USB Driver. After you have installed or updated the JBV-1 USB driver, the actual JBV-1 SW update can begin. C:\Program Files\Nokia\JBV-1 Firmware Update\JBV-1 Firmware Update and start JBV-1 Go to folder fwup.exe .
Page 82 12. Click OK to see the current JBV-1 status (after a successful update). Figure 71 JBV-1 SW update done Figure 72 JBV-1 SW status Page 3 –42 COMPANY CONFIDENTIAL Issue 1 Copyright © 2005 Nokia. All rights reserved.
Page 83 First, click Refresh Status to see the current SW version and then Update Firmware to update the software. JBV-1 Firmware Update dialog box. After you have updated all docking stations, close the Issue 1 COMPANY CONFIDENTIAL Page 3 –43 Copyright © 2005 Nokia. All rights reserved.
Page 87 Module jig flash concept with FPS-10......................4–22 Module jig service concept..........................4–23 List of Figures Figure 73 POS flash concept with FLS-4S......................4–14 Figure 74 POS Flash concept with FPS-8......................4–15 Issue 1 COMPANY CONFIDENTIAL Page 4 –3 Copyright © 2005 Nokia. All rights reserved.
Page 88 Figure 80 JBV-1 service concept..........................4–21 Figure 81 Module jig flash concept with FPS-8....................4–22 Figure 82 Module jig flash concept with FPS-10....................4–23 Figure 83 Module jig service concept.........................4–24 Page 4 –4 COMPANY CONFIDENTIAL Issue 1 Copyright © 2005 Nokia. All rights reserved.
Page 89: Service Tools
The AXS-4 D9-D9 service cable is used to connect two 9 pin D connectors for example between PC and FPS-8. The cable length is 2 meters. CA-10DS Bi-directional Parallel Cable Bi-Directional parallel cable included in FPS-8 sales pack. Issue 1 COMPANY CONFIDENTIAL Page 4 –5 Copyright © 2005 Nokia. All rights reserved.
Page 90 Power cable Power cable for connection of e.g. the JBV-1 docking station to the FPS-10 prommer box. CA-52PS Service Battery Cable EM calibration JBV-1 to phone. Page 4 –6 COMPANY CONFIDENTIAL Issue 1 Copyright © 2005 Nokia. All rights reserved.
Page 91 • easy phone attachment and detachment. • reliable phone locking • switch for detecting phone • replaceable SIM interface Spare pins: • R-1-WW (5pcs) • SS-75-J-2.4-G (5pcs) Issue 1 COMPANY CONFIDENTIAL Page 4 –7 Copyright © 2005 Nokia. All rights reserved.
Page 92 FLC-2 is used with a flash adapter to supply a controlled operating voltage. FLS-4S Flash device FLS-4S is a dongle and flash device incorporated into one package, developed specifically for POS use. Page 4 –8 COMPANY CONFIDENTIAL Issue 1 Copyright © 2005 Nokia. All rights reserved.
Page 93 • Future feature: will support all DCT-4 protocols and models FPS-11 sales package includes: • FPS-11 • Power Supply for FPS-11 • EUR, UK, USA Power cords • USB2.0 cable Issue 1 COMPANY CONFIDENTIAL Page 4 –9 Copyright © 2005 Nokia. All rights reserved.
Page 94 • GSM 900: 0.3 dB • GSM 1800/1900: 0.6 dB • Bluetooth: <1 dB Spare pins: • DE-50-T45 (5pcs) • 100-GSS-19-3.8-G (5pcs) • LCR 100 (2pcs) Page 4 –10 COMPANY CONFIDENTIAL Issue 1 Copyright © 2005 Nokia. All rights reserved.
Page 95 The SA-71 is mounted on the docking station adapter, after which the phone can be placed in the docking station adapter. Note: For RF loss values, please refer to the Service bulletin. Issue 1 COMPANY CONFIDENTIAL Page 4 –11 Copyright © 2005 Nokia. All rights reserved.
Page 96 SX-4 is a BB5 security device used to protect critical features in tuning and testing. SX-4 is also needed together with FPS-10 when DCT-4 phones are flashed. Page 4 –12 COMPANY CONFIDENTIAL Issue 1 Copyright © 2005 Nokia. All rights reserved.
Page 97 The RF cable is used to connect, for example, a module repair jig to the RF measurement equipment. SMA to N-Connector ca. 610mm. Attenuation for: • GSM850/900: 0.3+-0.1 dB • GSM1800/1900: 0.5+-0.1 dB • WLAN: 0.6+-0.1dB Issue 1 COMPANY CONFIDENTIAL Page 4 –13 Copyright © 2005 Nokia. All rights reserved.
Page 98: Acf-8
Figure 73 POS flash concept with FLS-4S Item Type Description SF-55 Point of Sales flash loading adapter XCS-1 Service cable FLS-4S Flash device ACF-8 AC charger Computer with Phoenix SSW Page 4 –14 COMPANY CONFIDENTIAL Issue 1 Copyright © 2005 Nokia. All rights reserved.
Page 99: Pos Flash Concept With Fps-8
D9 – D9 cable pack PKD-1 Software protection key Computer with Phoenix SSW SF-12 SRAM Module (3 pcs needed inside FPS-8) Note: More than 32MB SRAM required in FPS-8. Issue 1 COMPANY CONFIDENTIAL Page 4 –15 Copyright © 2005 Nokia. All rights reserved.
Page 100: Pos Flash Concept With Fps-10
FPS-10 Flash prommer box AC-33 included in sales kit AC charger CA-31D included in sales kit USB cable PKD-1 Software protection key Computer with Phoenix SSW Page 4 –16 COMPANY CONFIDENTIAL Issue 1 Copyright © 2005 Nokia. All rights reserved.
Page 101: Pos Flash Concept With Fps-11
FPS-11 Flash prommer box Power supply (included in FPS-11 sales pack) CA-31D included in sales kit USB cable PKD-1 Software protection key Computer with Phoenix SSW Issue 1 COMPANY CONFIDENTIAL Page 4 –17 Copyright © 2005 Nokia. All rights reserved.
Page 102: Pos Flash Concept With Jbv-1
Type Description JBV-1 Docking station DA-48 Docking station adapter CA-41PS Power cable PCS-1 Power cable DAU-9S MBUS cable PKD-1 Software security device Computer with Phoenix SSW Page 4 –18 COMPANY CONFIDENTIAL Issue 1 Copyright © 2005 Nokia. All rights reserved.
Page 103: Flash Concept With Fps-8
Printer cable pack PKD-1 Software protection key Computer with Phoenix SSW SF-12 SRAM Module (3 pcs needed inside FPS-8) Note: More than 32MB SRAM required in FPS-8. Issue 1 COMPANY CONFIDENTIAL Page 4 –19 Copyright © 2005 Nokia. All rights reserved.
Page 104: Flash Concept With Fps-10
EM calibration including Zocus should be carried out in JBV-1 and DA-48. Note: Power to JBV-1 should be supplied from an external DC power supply, NOT A FLASH PROMMER. Page 4 –20 COMPANY CONFIDENTIAL Issue 1 Copyright © 2005 Nokia. All rights reserved.
Page 105: Module Jig Flash Concept With Fps-8
The following equipment is required for the AMS software update when the system module is placed in the module jig MJ-58 and connected through an FPS-8 set-up: Issue 1 COMPANY CONFIDENTIAL Page 4 –21 Copyright © 2005 Nokia. All rights reserved.
Page 106: Module Jig Flash Concept With Fps-10
SRAM Module (3 pcs needed inside FPS-8) Note: More than 32MB SRAM required in FPS-8. Module jig flash concept with FPS-10 Flashing with MJ-58 is recommended in local mode. Page 4 –22 COMPANY CONFIDENTIAL Issue 1 Copyright © 2005 Nokia. All rights reserved.
Page 107: Module Jig Service Concept
When a prommer is used for power supply (4 V), the jumper should be set to bypass regulator. EM calibrations including Zocus are only done with JBV-1. Module jig MJ-58 does not support Zocus calibration. Issue 1 COMPANY CONFIDENTIAL Page 4 –23 Copyright © 2005 Nokia. All rights reserved.
Page 108 Figure 83 Module jig service concept Item Type Description MJ-58 Module jig XRF-1 RF cable DAU-9S MBUS cable PCS-1 Power cable PKD-1 Software protection key Computer with Phoenix SSW Page 4 –24 COMPANY CONFIDENTIAL Issue 1 Copyright © 2005 Nokia. All rights reserved.
Page 111 RM-82 Disassembly and reassembly instructions Nokia Customer Care Table of Contents Disassembly instructions............................5–5 Reassembly instructions............................5–14 Domesheet exchange instructions........................5–16 Placement instruction for EMC label grounding copper...................5–18 Issue 1 COMPANY CONFIDENTIAL Page 5 –3 Copyright © 2005 Nokia. All rights reserved.
Page 113: Disassembly Instructions
Disassembly and reassembly instructions Nokia Customer Care Disassembly instructions Steps Needed tools for disassembly and assembly. Protect the window with plastic film. Open the blind plug with the SRT-6. Issue 1 COMPANY CONFIDENTIAL Page 5 –5 Copyright © 2005 Nokia. All rights reserved.
Page 114 For assembly use the reverse order and a torque driver with a torque of 17 Ncm. release the snaps on both sides of the A-cover with the SRT-6. Page 5 –6 COMPANY CONFIDENTIAL Issue 1 Copyright © 2005 Nokia. All rights reserved.
Page 115 11. Release the snap on the left side of the Display carrier assy with the dental tool. 12. Open the main flex connector with the SRT-6. Note: Take care of the surrounding components! Issue 1 COMPANY CONFIDENTIAL Page 5 –7 Copyright © 2005 Nokia. All rights reserved.
Page 116 Be careful so you do not damage the surrounding components. 15. Remove the display carrier assy from the UI board assembly. Use a screwdriver to remove the sticked earpiece gasket thick from the UI board. Page 5 –8 COMPANY CONFIDENTIAL Issue 1 Copyright © 2005 Nokia. All rights reserved.
Page 117 19. The bezel assembly is glued to the slide assembly. Use the SRT-6 to separate the two parts. If necessary, remove the rest of the adhesive. Issue 1 COMPANY CONFIDENTIAL Page 5 –9 Copyright © 2005 Nokia. All rights reserved.
Page 118 22. Unscrew the six Torx plus size 6 screws. Note: For assembly use the reverse order and a torque driver with a torque of 17 Ncm. 23. Protect the camera window with plastic film.. Page 5 –10 COMPANY CONFIDENTIAL Issue 1 Copyright © 2005 Nokia. All rights reserved.
Page 119 26. To remove the main flex the slide has to close a little bit. 27. Close the slide until the springs have moved towards the sides. Issue 1 COMPANY CONFIDENTIAL Page 5 –11 Copyright © 2005 Nokia. All rights reserved.
Page 120 Be careful not to damage surrounding components. 31. Unscrew the two Torx size 5 screws. Note: For assembly, use the reverse order and a torque driver with a torque of 5 Ncm. Page 5 –12 COMPANY CONFIDENTIAL Issue 1 Copyright © 2005 Nokia. All rights reserved.
Page 121 35. Place the Engine Module to the RJ-98 Soldering Jig. Remove the camera with the SS-45. To release all snaps of the camera connector, press the tool down. Issue 1 COMPANY CONFIDENTIAL Page 5 –13 Copyright © 2005 Nokia. All rights reserved.
Page 122: Reassembly Instructions
, from step 38 to step 13. 1. Follow the instructions disassembly instructions Note: Always use new screws when reassembling the phone. Note: Pay special attention to step 31 and 22. Page 5 –14 COMPANY CONFIDENTIAL Issue 1 Copyright © 2005 Nokia. All rights reserved.
Page 123 4. When moving the slide assembly, be careful not to damage the main flex. 5. When the slide assembly reaches the end, the UI board assembly, automatically closes the rest. Issue 1 COMPANY CONFIDENTIAL Page 5 –15 Copyright © 2005 Nokia. All rights reserved.
Page 124: Domesheet Exchange Instructions
8. Continue to follow the disassembly instructions Domesheet exchange instructions Steps 1. Place the engine module in the soldering jig (RJ-98). Remove the domesheet with the SRT-6. Do not scratch the surface. Page 5 –16 COMPANY CONFIDENTIAL Issue 1 Copyright © 2005 Nokia. All rights reserved.
Page 125 4. Cut off the new domesheet with a pair of scissors. 5. Remove the protection foil with tweezers. Do not touch the protected side of the domesheet with your fingers! Issue 1 COMPANY CONFIDENTIAL Page 5 –17 Copyright © 2005 Nokia. All rights reserved.
Page 126: Placement Instruction For Emc Label Grounding Copper
8. Check the correct position of the domesheet. Placement instruction for EMC label grounding copper Steps 1. Place the engine module into the RJ-98 soldering jig. Page 5 –18 COMPANY CONFIDENTIAL Issue 1 Copyright © 2005 Nokia. All rights reserved.
Page 127 4. Stick the EMC label grounding copper at the edge of the shieldings on the engine module. 5. Be sure of the correct placement. Note the left and right edges of the shielding. Issue 1 COMPANY CONFIDENTIAL Page 5 –19 Copyright © 2005 Nokia. All rights reserved.
Page 128 7. Stick the rest of the EMC label grounding copper onto the shieldings and smooth it down with your fingers. 8. Check the correct positioning of the EMC label grounding copper and be sure that there are no waves and bubbles under it. Page 5 –20 COMPANY CONFIDENTIAL Issue 1 Copyright © 2005 Nokia. All rights reserved.
Page 131 Figure 84 Test points for repair services......................6–5 Figure 85 Troubleshooting: Display........................6–8 Figure 86 Auto tuning concept with CMU200....................6–12 Figure 87 Auto tuning concept with RX and TX tuning devices and splitter..........6–13 Issue 1 COMPANY CONFIDENTIAL Page 6 –3 Copyright © 2005 Nokia. All rights reserved.
Page 133: Introduction To Troubleshooting For Service
The phone will only work when the power supply is above 2.9 V. Software will run at levels above 3.1 V. Normal voltage supply is 3.7 V. Steps 1. Check VBAT 2. Check power key 3. Replace PWB Issue 1 COMPANY CONFIDENTIAL Page 6 –5 Copyright © 2005 Nokia. All rights reserved.
Page 134: Troubleshooting: Phone Does Not Stay On Or Is Jammed
Before you begin Before you begin troubleshooting the camera, make sure to read Introduction to camera troubleshooting (page 7–12) Taking and evaluating test pictures (page 7–12). Page 6 –6 COMPANY CONFIDENTIAL Issue 1 Copyright © 2005 Nokia. All rights reserved.
Page 135: Troubleshooting: Sim Card
4. Check VSIM (1.8 V or 3.0 V) 5. Check BTB flex 6. Replace UI board 7. Replace PWB Troubleshooting: Flash programming Steps 1. Flash programming does not work 2. Replace PWB Issue 1 COMPANY CONFIDENTIAL Page 6 –7 Copyright © 2005 Nokia. All rights reserved.
Page 136: User Interface Troubleshooting
RM-82 Nokia Customer Care Troubleshooting for Repair service User interface troubleshooting Display troubleshooting Troubleshooting flow Page 6 –8 COMPANY CONFIDENTIAL Issue 1 Copyright © 2005 Nokia. All rights reserved. Figure 85 Troubleshooting: Display...
Page 137: Power Key Failure
Steps 1. Make sure mute is deactivated 2. Try with a headset - does the headset microphone work? 3. Make sure the microphone opening is clean Issue 1 COMPANY CONFIDENTIAL Page 6 –9 Copyright © 2005 Nokia. All rights reserved.
Page 138: Troubleshooting: Earpiece
Troubleshooting: Vibra Steps 1. Check vibra settings in the phone 2. Check voltage levels on vibra contacts (levels = VBAT) 3. Make sure contacts are OK Page 6 –10 COMPANY CONFIDENTIAL Issue 1 Copyright © 2005 Nokia. All rights reserved.
Page 139: Connections
No RF related components will be changed in service. If the RF module does not function properly, the entire PWB will be replaced. This is how you find out if RF is OK: Issue 1 COMPANY CONFIDENTIAL Page 6 –11 Copyright © 2005 Nokia. All rights reserved.
Page 140: Auto Tuning
• Cables: 3 (alt.1) RF cable, 1 GPIB cable and DAU-9S or one device including all. • Signal analyser (TX), signal generator (RX) and RF-splitter Figure 86 Auto tuning concept with CMU200 Page 6 –12 COMPANY CONFIDENTIAL Issue 1 Copyright © 2005 Nokia. All rights reserved.
Page 141 Tuning (Alt-U) > Auto-Tune (Alt-A) from the menu. 3. To go to autotune, select Help . 4. If you need more assistance, please refer to the Phoenix Issue 1 COMPANY CONFIDENTIAL Page 6 –13 Copyright © 2005 Nokia. All rights reserved.
Page 145 Figure 94 Troubleshooting: Display........................7–8 Figure 95 Uplink or downlink failure.........................7–18 Figure 96 Various noise problems........................7–28 Figure 97 BT audio errors............................7–29 Figure 98 Troubleshooting diagram: USB connection failure.................7–32 Issue 1 COMPANY CONFIDENTIAL Page 7 –3 Copyright © 2005 Nokia. All rights reserved.
Page 146 RM-82 Nokia Customer Care Baseband troubleshooting for analysis Figure 99 Troubleshooting diagram: IrDA communication failure..............7–33 Figure 100 Select energy management calibration..................7–34 Figure 101 Energy management calibration.....................7–35 Page 7 –4 COMPANY CONFIDENTIAL Issue 1 Copyright © 2005 Nokia. All rights reserved.
Page 147: Introduction To Baseband Troubleshooting For Analysis
If all these self tests are passed, the phone will start up. From Phoenix it is possible to run all the self tests and the additional “Runtime test”. Issue 1 COMPANY CONFIDENTIAL Page 7 –5 Copyright © 2005 Nokia. All rights reserved.
Page 148: Power And Charging Troubleshooting
3.9 VDC. UEMEK will prevent any functionality at battery/supply levels below 2.9 VDC and the software will shut the phone down at 3.1 VDC. Page 7 –6 COMPANY CONFIDENTIAL Issue 1 Copyright © 2005 Nokia. All rights reserved.
Page 149 RM-82 Baseband troubleshooting for analysis Nokia Customer Care Troubleshooting flow Figure 88 Troubleshooting diagram: Phone is dead Issue 1 COMPANY CONFIDENTIAL Page 7 –7 Copyright © 2005 Nokia. All rights reserved.
Page 150: The Phone Does Not Stay On Or Is Jammed
32 s. It is not possible to measure this service routine. Troubleshooting flow Figure 89 Troubleshooting diagram: The phone does not stay on or is jammed Page 7 –8 COMPANY CONFIDENTIAL Issue 1 Copyright © 2005 Nokia. All rights reserved.
Page 151: Charging Failure
RM-82 Baseband troubleshooting for analysis Nokia Customer Care Charging failure Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Page 7 –9 Figure 90 Troubleshooting diagram: Charging failure Copyright © 2005 Nokia. All rights reserved.
Page 152: Low Battery Operation Time
RM-82 Nokia Customer Care Baseband troubleshooting for analysis Low battery operation time Troubleshooting flow Page 7 –10 COMPANY CONFIDENTIAL Issue 1 Figure 91 Troubleshooting diagram: Low battery operation time Copyright © 2005 Nokia. All rights reserved.
Page 153: Interface Troubleshooting
RM-82 Baseband troubleshooting for analysis Nokia Customer Care Interface troubleshooting FM radio troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Page 7 –11 Copyright © 2005 Nokia. All rights reserved.
Page 154: Camera Failure
• The image may be blurred, though it does not show in the viewfinder • Analyse the picture from your PC monitor, full colour setting is recommended • If possible, compare with a picture of the same motive taken with a similar Nokia device Camera troubleshooting...
Page 155: Sim Card Failure
The SIM connector is placed on the UI board, which is connected to the PWB with a board-to-board flex connector. Before you start troubleshooting the SIM connector, make sure the flex is OK and properly connected. Issue 1 COMPANY CONFIDENTIAL Page 7 –13 Copyright © 2005 Nokia. All rights reserved.
Page 156 RM-82 Nokia Customer Care Baseband troubleshooting for analysis Troubleshooting flow Figure 92 Troubleshooting diagram: SIM card failure Page 7 –14 COMPANY CONFIDENTIAL Issue 1 Copyright © 2005 Nokia. All rights reserved.
Page 157: Flash Programming Troubleshooting
This phone has a combo memory, meaning NOR, NAND and SDRAM are put in one module. This module and the Tiku are placed on top of each other. Troubleshooting flow Figure 93 Troubleshooting: Flash programming Issue 1 COMPANY CONFIDENTIAL Page 7 –15 Copyright © 2005 Nokia. All rights reserved.
Page 158: User Interface Troubleshooting
RM-82 Nokia Customer Care Baseband troubleshooting for analysis User interface troubleshooting Display troubleshooting Troubleshooting flow Page 7 –16 COMPANY CONFIDENTIAL Issue 1 Copyright © 2005 Nokia. All rights reserved. Figure 94 Troubleshooting: Display...
Page 159: Power Key Failure
UI module keys troubleshooting If the UI module keys are not working, do the following: 1 Check/replace UI-flex 2 Check baseband (if LED) 3 Replace PWB Issue 1 COMPANY CONFIDENTIAL Page 7 –17 Copyright © 2005 Nokia. All rights reserved.
Page 160: Audio Troubleshooting
RM-82 Nokia Customer Care Baseband troubleshooting for analysis Audio troubleshooting Uplink or downlink failure Page 7 –18 COMPANY CONFIDENTIAL Issue 1 Figure 95 Uplink or downlink failure Copyright © 2005 Nokia. All rights reserved.
Page 161: Uplink Audio Troubleshooting
RM-82 Baseband troubleshooting for analysis Nokia Customer Care Uplink audio troubleshooting Uplink missing audio signal Issue 1 COMPANY CONFIDENTIAL Page 7 –19 Copyright © 2005 Nokia. All rights reserved.
Page 165: Downlink Audio Troubleshooting
RM-82 Baseband troubleshooting for analysis Nokia Customer Care Downlink audio troubleshooting Downlink missing audio signal Issue 1 COMPANY CONFIDENTIAL Page 7 –23 Copyright © 2005 Nokia. All rights reserved.
Page 170: Various Noise Problems
RM-82 Nokia Customer Care Baseband troubleshooting for analysis Various noise problems Troubleshooting flow Figure 96 Various noise problems Page 7 –28 COMPANY CONFIDENTIAL Issue 1 Copyright © 2005 Nokia. All rights reserved.
Page 171: Bt Audio Errors
RM-82 Baseband troubleshooting for analysis Nokia Customer Care BT audio errors Troubleshooting flow Figure 97 BT audio errors Issue 1 COMPANY CONFIDENTIAL Page 7 –29 Copyright © 2005 Nokia. All rights reserved.
Page 173: Connections Troubleshooting
RM-82 Baseband troubleshooting for analysis Nokia Customer Care Connections troubleshooting Bluetooth troubleshooting Bluetooth troubleshooting Issue 1 COMPANY CONFIDENTIAL Page 7 –31 Copyright © 2005 Nokia. All rights reserved.
Page 174: Usb Connection Failure
RM-82 Nokia Customer Care Baseband troubleshooting for analysis USB connection failure Troubleshooting flow Page 7 –32 COMPANY CONFIDENTIAL Issue 1 Figure 98 Troubleshooting diagram: USB connection failure Copyright © 2005 Nokia. All rights reserved.
Page 175: Irda Communication Failure
RM-82 Baseband troubleshooting for analysis Nokia Customer Care IrDA communication failure Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Page 7 –33 Figure 99 Troubleshooting diagram: IrDA communication failure Copyright © 2005 Nokia. All rights reserved.
Page 176: Baseband Tuning
Select “Read from phone” to show the current values in the phone memory, and then check that the communication with the phone works. 2. Select “Calibrate” to run selected calibrations.. Page 7 –34 COMPANY CONFIDENTIAL Issue 1 Copyright © 2005 Nokia. All rights reserved.
Page 177 4. If values are within limits, select "Save to phone". Note: Only values of checked tunings (Battery size, Battery temperature etc.) will be saved. 5. Close the Energy Management Calibration window to end calibration. Issue 1 COMPANY CONFIDENTIAL Page 7 –35 Copyright © 2005 Nokia. All rights reserved.
Page 181 Figure 112 Spectrum analyzer screen shot when performing IQ tuning, part 1 (example)......8–21 Figure 113 Spectrum analyzer screen shot when performing IQ tuning, part 2...........8–22 Figure 114 Helgo..............................8–30 Figure 115 Troubleshooting diagram: Synthesizer..................8–31 Issue 1 COMPANY CONFIDENTIAL Page 8 –3 Copyright © 2005 Nokia. All rights reserved.
Page 183: Introduction To Rf Troubleshooting For Analysis
• Cables: 3 (alt.1) RF cable, 1 GPIB cable and DAU-9S or one device including all. • Signal analyser (TX), signal generator (RX) and RF-splitter Figure 102 Auto tuning concept with CMU200 Issue 1 COMPANY CONFIDENTIAL Page 8 –5 Copyright © 2005 Nokia. All rights reserved.
Page 184: Rx Manual Tuning
For this reason, the calibration is done only once, not separately for 3 bands. This tuning doesn’t require RF input from an external signal generator. Steps 1. Select Tuning→RX Channel Select Filter Calibration Page 8 –6 COMPANY CONFIDENTIAL Issue 1 Copyright © 2005 Nokia. All rights reserved.
Page 185: Rx Calibration
Note: Always calibrate band 900 first. RX calibration requires an external signal generator. Steps 1. Select Tuning→RX calibration Issue 1 COMPANY CONFIDENTIAL Page 8 –7 Copyright © 2005 Nokia. All rights reserved.
Page 186 Load from phone and Save to phone . ii Check Start iii Press Initial data will be loaded from the phone and calibration starts. The following banner pops up: Page 8 –8 COMPANY CONFIDENTIAL Issue 1 Copyright © 2005 Nokia. All rights reserved.
Page 187: Rx Band Filter Response Compensation (Gsm)
Next action Continue to next band. RX band filter response compensation (GSM) Before you begin Rx calibration must be done before the RX Band Filter Response Compensation Issue 1 COMPANY CONFIDENTIAL Page 8 –9 Copyright © 2005 Nokia. All rights reserved.
Page 188 From the Tuning menu, choose GSM -> Rx Band Filter Response Compensation. Check “Manual” and “Load from Phone” check boxes. Clear “Save to Phone” check box Click Start. Page 8 –10 COMPANY CONFIDENTIAL Issue 1 Copyright © 2005 Nokia. All rights reserved.
Page 190 Ch. 987/ 927.66771 MHz Ch. 1009 / 932.06771 MHz Ch. 37 / 942.46771 MHz Ch. 90 / 953.06771 MHz Ch. 114 / 957.86771 MHz Ch. 124 / 959.86771 MHz Page 8 –12 COMPANY CONFIDENTIAL Issue 1 Copyright © 2005 Nokia. All rights reserved.
Page 191 Ch. 586 / 1945.06771 MHz Ch. 661 / 1960.06771 MHz Ch. 736 / 1975.06771 MHz Ch. 794 / 1986.66771 MHz Ch. 810 / 1989.86771 MHz Ch. 835 / 1994.86771 MHz Issue 1 COMPANY CONFIDENTIAL Page 8 –13 Copyright © 2005 Nokia. All rights reserved.
Page 192: Tx Manual Tuning
Connect the phone to a spectrum analyzer. From the drop down menus, set "Operating mode" to Local, "System mode" to GSM, and select band. Begin tuning GSM900. Page 8 –14 COMPANY CONFIDENTIAL Issue 1 Copyright © 2005 Nokia. All rights reserved.
Page 193 + module jig attenuation Reference level 33 dBm A power meter with a peak power detector can be also used. Remember to take the attenuations in the account! Issue 1 COMPANY CONFIDENTIAL Page 8 –15 Copyright © 2005 Nokia. All rights reserved.
Page 194 See target values in table below. Figure 108 TX power level tuning window (example) Table 11 TX power tuning targets TX power tuning targets GMSK 1800/1900 Page 8 –16 COMPANY CONFIDENTIAL Issue 1 Copyright © 2005 Nokia. All rights reserved.
Page 195 Table 12 TX power level tuning coefficient values GSM900 EDGE off PL5 coefficient 0.45 0.626 0.73 PL15 coefficient 0.234 PL19 coefficient 0.12 0.195 GSM900 EDGE on PL8 coefficient 0.35 0.419 PL15 coefficient 0.247 Issue 1 COMPANY CONFIDENTIAL Page 8 –17 Copyright © 2005 Nokia. All rights reserved.
Page 196: Tuning Tx/Iq
7. All levels are tuned in step 11. Tuning TX/IQ Context The tuning must be carried out in all three bands. In addition to Phoenix, a spectrum analyzer (SA) is needed. Page 8 –18 COMPANY CONFIDENTIAL Issue 1 Copyright © 2005 Nokia. All rights reserved.
Page 197 1747.8 MHz 188 0MHz Marker 3 897.46771 MHz 1747.86771 MHz 1880.06771 MHz 2. Open the following two windows in Phoenix: select Testing→RF Controls Figure 109 RF controls Issue 1 COMPANY CONFIDENTIAL Page 8 –19 Copyright © 2005 Nokia. All rights reserved.
Page 198 Tuning→TX IQ Tuning . Figure 110 Tx IQ tuning After opening the two windows, Phoenix should look like this: Figure 111 Phoenix set-up (Tx IQ Tuning windows) Page 8 –20 COMPANY CONFIDENTIAL Issue 1 Copyright © 2005 Nokia. All rights reserved.
Page 199 TX IQ Tuning window so that the carrier 5. Adjust the ‘TXI DC Offset’ and the ‘TXQ DC Offset’ buttons in the level (marker 2) reaches a minimum. Issue 1 COMPANY CONFIDENTIAL Page 8 –21 Copyright © 2005 Nokia. All rights reserved.
Page 200 Now, using the spectrum analyzer settings listed in Table “Spectrum analyzer settings” and the RF control settings listed in Table “RF Control window settings”, follow exactly the same procedure to perform IQ tuning in the remaining bands. Page 8 –22 COMPANY CONFIDENTIAL Issue 1 Copyright © 2005 Nokia. All rights reserved.
Page 208: Helgo Troubleshooting
RM-82 Nokia Customer Care RF troubleshooting Helgo troubleshooting Troubleshooting flow Page 8 –30 COMPANY CONFIDENTIAL Issue 1 Figure 114 Helgo Copyright © 2005 Nokia. All rights reserved.
Page 209: Synthesizer Troubleshooting
RM-82 RF troubleshooting Nokia Customer Care Synthesizer troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Page 8 –31 Figure 115 Troubleshooting diagram: Synthesizer Copyright © 2005 Nokia. All rights reserved.
Page 213 Figure 121 BL-4B battery and battery connector....................9–10 Figure 122 Blade battery connector........................9–10 Figure 123 Old (left) and new (right) charger plugs..................9–11 Figure 124 PopPort connector pins........................9–11 Issue 1 COMPANY CONFIDENTIAL Page 9 –3 Copyright © 2005 Nokia. All rights reserved.
Page 214 Figure 128 Keyboards with Tiku connections....................9–14 Figure 129 Display and keypad backlight, block diagram................9–15 Figure 130 Audio block diagram.........................9–16 Figure 131 USB interface to engine........................9–17 Figure 132 Bluetooth interface...........................9–17 Page 9 –4 COMPANY CONFIDENTIAL Issue 1 Copyright © 2005 Nokia. All rights reserved.
Page 215: Phone Description
SMD VIBRA MOTOR 1.3 V 90 MA 9000 RPM M2103 Charger connector 2 mm Nokia charger interface X2001 Camera SMIA95 1 Mpix module (VS6650) X3320 Power supply for camera DC/DC LM 2708 N2371 Issue 1 COMPANY CONFIDENTIAL Page 9 –5 Copyright © 2005 Nokia. All rights reserved.
Page 216 RM-82 Nokia Customer Care System module PWB and UI board overview Figure 116 PWB layout overview, bottom side Figure 117 PWB layout overview, top side Page 9 –6 COMPANY CONFIDENTIAL Issue 1 Copyright © 2005 Nokia. All rights reserved.
Page 217 Nokia Customer Care Note: Shieldning cans must ONLY be removed by Repair analysis technicians, and for analysis only. Figure 118 UI board overview, top and bottom side Issue 1 COMPANY CONFIDENTIAL Page 9 –7 Copyright © 2005 Nokia. All rights reserved.
Page 218: Engine
Engine modules The engine contains • Helgo (RF chip) • Power amplifier module (RF) • Main processor with integrated memory (Baseband) • Energy management - UEM (Baseband) Page 9 –8 COMPANY CONFIDENTIAL Issue 1 Copyright © 2005 Nokia. All rights reserved.
Page 220: Battery And Charging
The BSI line is used to recognize the battery capacity by a battery internal pull down resistor. Figure 122 Blade battery connector Charging This phone is charged through the smaller Nokia standard interface (2.0 mm plug). The old standard charger (3.5 mm) can be used together with the CA-44 charger adapter. Page 9 –10...
Page 221: Interfaces
In this model it includes: • Audio • Power out • Detection/controlling • USB • FBus • Charging Figure 124 PopPort ™connector pins Issue 1 COMPANY CONFIDENTIAL Page 9 –11 Copyright © 2005 Nokia. All rights reserved.
Page 222: Fm Radio
FM radio and Bluetooth are physically placed in the same module, but they function separately and independently from each other. Information about the bluetooth part (page 9–17) can also be found in the System module section. Page 9 –12 COMPANY CONFIDENTIAL Issue 1 Copyright © 2005 Nokia. All rights reserved.
Page 223: Camera
The SIM interface is the electrical interface between the SIM card and the mobile phone, located in two ASICs; Tiku and UEMEK. Figure 127 Tiku/UEMEK SIM interface connections Issue 1 COMPANY CONFIDENTIAL Page 9 –13 Copyright © 2005 Nokia. All rights reserved.
Page 224: User Interface
Power ON GPIO53 Volume Up GPIO54 Volume Down Display and keypad backlight There are three sets of LEDs (Light emitting diodes) illuminating the display and the keypads: Page 9 –14 COMPANY CONFIDENTIAL Issue 1 Copyright © 2005 Nokia. All rights reserved.
Page 225: Slide Switch
The audio concept includes an earpiece, a microphone, and a PopPort connector for headset and integrated handsfree (IHF). Audio is based on Tiku, UEMEK and a discrete amplifier for the handsfree speaker, the boomer. Issue 1 COMPANY CONFIDENTIAL Page 9 –15 Copyright © 2005 Nokia. All rights reserved.
Page 226: Power Amplifier
The power amplifier, also called boomer, is a high efficiency filter free differential amplifier. It has a gain of +6 dB. The differential output drives the internal handsfree speaker, IHF. The outputs go into a high impedance state when powered down. Page 9 –16 COMPANY CONFIDENTIAL Issue 1 Copyright © 2005 Nokia. All rights reserved.
Page 227: Connections
Tiku. The core completes several USB functions automatically and is controlled by the MCU. NUT (Nokia USB Tranceiver) provides the interface between the Tiku's 1.8 V bus and the 3.3 V USB bus. NUT is able to transmit and receive serial data at full-speed (12 Mbit/s).
Page 228: Technical Specifications
Any submerge of the phone will cause permanent damage. Long-term high humidity, with condensation, will cause permanent damage because of corrosion. The hardware module complies with the SPR4 Operating Conditions. Page 9 –18 COMPANY CONFIDENTIAL Issue 1 Copyright © 2005 Nokia. All rights reserved.
Page 229: Electrical Characteristics
F = 1850.2 + 0.2* F = 1930.2 + 0.2* (n-512) (n - 512) Table 19 Main RF characteristics Parameter Unit and value Cellular systems EGSM900/GSM1800/GSM1900 Issue 1 COMPANY CONFIDENTIAL Page 9 –19 Copyright © 2005 Nokia. All rights reserved.
Page 230 EGSM900: 3520...3660 MHz (4 x TX freq) GSM1800: 3420...3570 MHz (2 x TX freq) GSM1900: 3700...3820 MHz (2 x TX freq) Output power GMSK 33/30/30 dBm (EGSM900/GSM1800/GSM1900) 8-PSK 27/26/26 dBm Page 9 –20 COMPANY CONFIDENTIAL Issue 1 Copyright © 2005 Nokia. All rights reserved.
Page 231 Total typical receiver voltage gain (from 86 dB antenna to RX ADC) Receiver output level (RF level -95 dBm) 230 mVpp, single-ended I/Q signals to RX ADCs Issue 1 COMPANY CONFIDENTIAL Page 9 –21 Copyright © 2005 Nokia. All rights reserved.
Page 235 Figure 133 RM-82 Main board component layout, bottom................10–11 Figure 134 RM-82 Main board component layout, top...................10–13 Figure 135 RM-82 UI board component layout, bottom................10–14 Figure 136 RM-82 UI board component layout, top..................10–15 Issue 1 COMPANY CONFIDENTIAL Page 10 –3 Copyright © 2005 Nokia. All rights reserved.
Page 251 D/A-converter Digital-to-analouge converter Digital-to-analouge converter Digital Battery Interface DBus DSP controlled serial bus connected between UPP_WD2 and Helgo DCT-4 Digital Core Technology Direct memory access Data Package Issue 1 COMPANY CONFIDENTIAL Page Glossary–3 Copyright © 2005 Nokia. All rights reserved.
Page 252 Integrated hands free IMEI International Mobile Equipment Identity Infrared IrDA Infrared Data Associasion Intelligent software architecture JPEG/JPG Joint Photographic Experts Group Liquid Crystal Display Low Drop Out Light-emitting diode Page Glossary–4 COMPANY CONFIDENTIAL Issue 1 Copyright © 2005 Nokia. All rights reserved.
Page 253 Serial control Bus For RF Right Soft Key RS-MMC Reduced size Multi Media Card RSSI Receiving signal strength indicator Reset Switch Real Time Clock (provides date and time) Radio Receiver Issue 1 COMPANY CONFIDENTIAL Page Glossary–5 Copyright © 2005 Nokia. All rights reserved.
Page 254 Peak-to-peak voltage VSIM SIM voltage Wireless application protocol Watchdog XHTML Extensible hypertext markup language Zocus Current sensor, (used to monitor the current flow to and from the battery) Page Glossary–6 COMPANY CONFIDENTIAL Issue 1 Copyright © 2005 Nokia. All rights reserved.

Nokia 6111 RM-82 Service Manual

Table of Contents

List of Figures

Service Software Installation/Service Software Instructions

Service Tools/Service Software Concepts

Table of Contents

Table of Contents

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