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Inner Finisher-A1 Inner Finisher Additional Tray-A1 Service Manual Produt Outline Technlogy Periodic Servicing Parts Replacement and Cleaning Procedure Installation(Inner Finisher-A1) Installation(Addtional Tray-A1) Appendix...
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This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may changes in the contents of this manual over a long or short period, Canon will issue a new not be copied, reproduced or translated into another language, in whole or in part, without the edition of this manual.
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Explanation of Symols The following rules apply throughout this Service Manual: The following symbols are used throughout this Service Manual. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with reference to the timing of Symols Explanation Symols...
Removing the Finisher Controller PCB --------------------------------------4-35 Removing the Flexile Cale Broadcast PCB -----------------------------4-37 Periodic Service Works ------------------------------------------------------3-2 Others -------------------------------------------------------------------------- 4-38 Parts Replacement and Cleaning Procedure Stapler Cradle Installation Procedure ----------------------------------------4-38 List of Parts ---------------------------------------------------------------------4-2 Installation(Inner Finisher-A1) Motors/Switches/Solenoids ------------------------------------------------------ 4-2 Making Pre-installation Checks --------------------------------------------5-2...
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Cautions at the Installation ------------------------------------------------------ 5-2 Kontrollen vor der Installation (German/Deutsch) --------------------5-2 Vorsichtshinweise zur Installation ---------------------------------------------- 5-2 Checking Bundled Components -------------------------------------------5-3 How to Utilize This Installation Procedure ------------------------------5-4 When Using the Contained Parts (Bundled Components in the Shipping Carton) ----------------------------------------------------------- 5-4 Symols in the Illustration ------------------------------------------------------- 5-4 Installation Procedure --------------------------------------------------------5-5 Installation Procedure ------------------------------------------------------------- 5-5...
Safety Precautions > Notes Before it Works Serving Notes Before it Works Serving Caution: At servicing, be sure to turn off the power source according to the specified steps and disconnect the power plug. Caution: Do not turn off the power switch when downloading is under way. Turning off the main power switch while downloading is under way can disable the machine.
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Produt Outline ■ Names of Parts Specifications ■ Names of Parts ■ Produt Outline...
Produt Outline > Features Features • A variety of finishing functions 2 delivery tray + Multi stapling • Large tray capacity (500 sheets+) Utilize the inner room of the system Produt Outline > Features...
Technology > Basic Configuration > Outline of basic operation > Offset operation Basic Configuration ■ Offset operation 1.Outline Outline of asic operation Stacking the ejected paper from the host machine onto the processing tray. Every paper stack consisting of 10sheets of paper is offset and ejected on the stack tray. ■...
Technology > Basic Configuration > Outline of basic operation > Stapling operation ■ Stapling operation Gripper evacuating Shift roller nip and connecting to the stapler 1.Outline connecting mechanism-1 Shift roller nip Stacking the ejected paper from the host machine onto the processing tray. Stapling and connecting mechanism-2 ejecting the paper stack on the stack tray.
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Technology > Basic Configuration > Outline of basic operation > Stapling operation 13)The shift roller starts up to convey the paper stack in the delivering direction and stops 17)The gripper starts to deliver the paper stack. after the shift roller evacuates the trailing edge of the paper stack inside the path guide. 18)At the same time, the stacking height detection lever moves up.
Technology > Servicing Work > Version Upgrade Servicing Work Customer maintenance Scheduled Servicing ■ Cleaning the offset roller • Details When the endurance time of a part expires soon, replace and/or clean it as required. Offset roller should e cleaned once a month to maintain the accuracy of the stacking Item Part name Expected...
Periodic Servicing ■ Periodic Service Works Periodic Servicing...
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Periodic Servicing > Periodic Service Works Periodic Service Works PR:Replacement (Periodically replaced parts) CR:Replacement (consumable parts) CL:Cleaning LU:Lubrication AD:Adjustment CH:Maintenance As of Jule 2009 Category Part name Part numer Interval Remarks Adjusted/ Counter Reference adjusted Stapler Stapler FM4-2710 CR/500,000 sheets None FIN-STPR p.
Parts PCBs ■ ■ Others Replacement and Cleaning Procedure List of Parts ■ ■ Main Units ■ Consumale Parts Requiring Periodic Replacement and Cleaning Points ■ Solenoids Motors ■ ■ Switches Parts Replacement and Cleaning Procedure...
Parts Replacement and Cleaning Procedure > List of Parts > Sensors1 List of Parts Sensors1 Motors/Switches/Solenoids SOL2 SOL1 F-4-1 F-4-1 Part name Part numer Reference Part name Part numer Reference Entrance sensor WG8-5836 STP move motor FK2-8750 Refer to page 4-22 Shift roller HP sensor WG8-5836 Gripper unit move motor...
Parts Replacement and Cleaning Procedure > List of Parts > PCBs Sensors2 PCBs [PCB2] [PCB3] [PCB1] Part name Part numer Reference Part name Part numer Reference PCB1 Finisher controller PCB FM4-2124 Refer to page 4-35 Gripper unit HP sensor WG8-5836 PCB2 Flexile cale roadcast PCB FM4-2125...
Parts Replacement and Cleaning Procedure > Main Units > Removing the Upper Unit Main Units Removing the Upper Unit 1) Remove three screws and then the inner cover. 2) Remove the additional tray PCB along with the mount (only when the additional tray is installed).
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Parts Replacement and Cleaning Procedure > Main Units > Removing the Upper Unit 7) Disconnect eight connectors. 8) Place the finisher controller PCB as shown, remove six screws and then the upper guide. F-4-6 F-4-6 F-4-7 F-4-7 9) Remove one wire saddle, one connector, and then the harness leading to the upper guide from 10) Remove five wire saddles, two edge saddles, and then the additional tray harness rearward the harness guide.
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Parts Replacement and Cleaning Procedure > Main Units > Removing the Upper Unit 11)Remove the harness from the harness guide. 13) Remove four screws and then the upper unit. 12) Remove one screw and then the cover. F-4-11 F-4-11 F-4-10 F-4-10 Parts Replacement and Cleaning Procedure >...
Parts Replacement and Cleaning Procedure > Main Units > Removing the Gripper Unit Removing the Gripper Unit 1) Remove the upper unit. 3) Remove the reuse and. "Removing the Upper Unit"(page 4-4). 4) Pull out the gripper unit in the direction of the arrow. 2) Move the stapler rearward.
Parts Replacement and Cleaning Procedure > Consumable Parts Requiring Periodic Replacement and Cleaning Points > Removing the Stapler Unit Consumale Parts Requiring Periodic Replacement and Cleaning Points Removing the Stapler Unit 1) Remove three screws to remove the inner cover. 2) Remove one screw to remove the stapler cover.
Parts Replacement and Cleaning Procedure > Consumale Parts Requiring Periodic Replacement and Cleaning Points > Removing the Offset Roller Removing the Offset Roller 1) Remove six screws, and then remove the upper guide. 2) Remove the resin retaining ring , and then remove the offset roller. F-4-20 F-4-20 F-4-19...
Parts Replacement and Cleaning Procedure > Consumable Parts Requiring Periodic Replacement and Cleaning Points > Removing the Shutter Unit 4-10 Removing the Shutter Unit 1) Remove six screws, and then remove the upper guide. 2) Remove two springs from the upper guide, and then remove the shutter unit. F-4-23 F-4-23 F-4-22...
Parts Replacement and Cleaning Procedure > Consumale Parts Requiring Periodic Replacement and Cleaning Points > Removing the Paper retainer (front/rear) 4-11 Removing the Paper retainer (front/rear) 1) Remove six screws, and then remove the upper guide. 2) Remove the guide (front/rear). F-4-25 F-4-25 F-4-24...
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Parts Replacement and Cleaning Procedure > Consumale Parts Requiring Periodic Replacement and Cleaning Points > Removing the Paper retainer (front/rear) 4-12 3) Using a flat-blade screw driver or the like, remove the hooks of the paper retainer (front/rear), and then remove the paper retainer (front/rear) F-4-27 F-4-27 4-12...
Parts Replacement and Cleaning Procedure > Removing the Solenoid > Removing the Paper Lever Drive Solenoid 4-13 Removing the Solenoid Removing the Paper Lever Drive Solenoid 1) Remove the upper unit. 3) Remove the reuse band of the additional tray harness (only when the additional tray is "Removing the Upper Unit"(page 4-4).
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Parts Replacement and Cleaning Procedure > Removing the Solenoid > Removing the Paper Lever Drive Solenoid 4-14 9) Remove three screws and then the grate-shaped guide (lower). 10) Remove two wire saddles. 11) Disconnect the relay connector and one screw. F-4-33 F-4-33 F-4-32...
Parts Replacement and Cleaning Procedure > Removing the Solenoid > Removing the Staple Solenoid 4-15 Removing the Staple Solenoid 1) Remove the upper unit. 3) Remove the reuse band of the additional tray harness (only when the additional tray is "Removing the Upper Unit"(page 4-4).
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Parts Replacement and Cleaning Procedure > Removing the Solenoid > Removing the Staple Solenoid 4-16 9) Remove three screws and then the grate-shaped guide (lower). 10) Remove two wire saddles. 11) Disconnect the relay connector and one screw. F-4-41 F-4-41 F-4-40 F-4-40 12) Remove three screws and then the processing tray.
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Parts Replacement and Cleaning Procedure > Removing the Solenoid > Removing the Staple Solenoid 4-17 15) Lay down the finisher lower unit as shown. 16) Remove one screw and then the staple solenoid. F-4-44 F-4-44 4-17 Parts Replacement and Cleaning Procedure > Removing the Solenoid > Removing the Staple Solenoid...
Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the Shift Roller Release Motor 4-18 Removing the Motors Removing the Shift Roller Release Motor 1) Remove three screws and then the inner cover. 2) Remove the additional tray PCB along with the mount (only when the additional tray is installed).
Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the Shift Motor 4-19 6) Remove two screws and then the shift roller release motor. F-4-49 F-4-49 Removing the Shift Motor 1) Remove two screws and then the inner cover. 2) Remove the additional tray PCB along with the mount (only when the additional tray is installed).
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Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the Shift Motor 4-20 3) Disconnect one flexible cable and eight connectors. 6) Remove four wire saddles and the harness from the harness guide, and then pull out the finisher 4) Remove one wire saddle.
Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the Feed Motor 4-21 11) Release the harness from the guide. 13) Remove two screws, and then remove the shift motor. 12) Remove one screw and then the harness guide. F-4-56 F-4-56 F-4-57...
Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the STP Move Motor/Gripper Unit Move Motor 4-22 Removing the Gripper Open/Close Motor 1) Remove the gripper unit. 4) Remove two screws and then the gripper open/close motor. "Removing the Gripper Unit"(page 4-7). 2) Remove one screw and then the cover.
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Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the STP Move Motor/Gripper Unit Move Motor 4-23 6) Remove the additional tray harness (only when the additional tray is installed). 8) Move the gripper unit in the direction of the arrow. 7) Remove the tray.
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Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the STP Move Motor/Gripper Unit Move Motor 4-24 13) Disconnect two connectors and the spring. 12) Remove three screws and then the processing tray. F-4-67 F-4-67 F-4-68 F-4-68 14) Remove two screws and then the STP move motor/gripper unit move motor unit. F-4-69 F-4-69 4-24...
Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the Entrance Roller Release /Stopper HP Motor 4-25 Removing the Entrance Roller Release /Stopper HP Motor 1) Remove the harness from the harness guide. 4) Remove two reuse bands. 2) Disconnect one relay connector.
Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the Additional Tray Lift Motor 4-26 Removing the Additional Tray Lift Motor 1) Remove the additional tray. 4) Turn over the tray. 2) Remove two screws and then the top cover of the tray. 5) Remove two screws and then the bottom cover of the tray.
Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the Tray Lift Motor 4-27 8) Remove one screw and then the tray lift motor unit along with the mount. F-4-78 F-4-78 Removing the Tray Lift Motor 1) Remove the additional tray. 3) Raise the standard to remove it.
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Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the Tray Lift Motor 4-28 4) Remove two screws and then the top cover of the tray. 6) Turn over the tray. 5) Disconnect one connector. 7) Remove two screws and then the bottom cover of the tray. F-4-81 F-4-81 F-4-82...
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Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the Tray Lift Motor 4-29 10) Remove one screw and then the tray lift motor unit along with the mount. F-4-85 F-4-85 4-29 Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the Tray Lift Motor...
Parts Replacement and Cleaning Procedure > Removing the Switches > Removing the Front Cover Switch 4-30 Removing the Switches Removing the Front Cover Switch 1) Remove three screws and then the inner cover. 2) Remove the additional tray PCB along with the mount (only when the additional tray is installed).
Parts Replacement and Cleaning Procedure > Removing the Switches > Removing the Staple Safety Switch 4-31 9) Remove one wire saddle and two connectors. 10) Remove the front cover switch. F-4-90 F-4-90 Removing the Staple Safety Switch 1) Remove three screws and then the inner cover. 2) Remove six screws and then the upper guide.
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Parts Replacement and Cleaning Procedure > Removing the Switches > Removing the Staple Safety Switch 4-32 3) Remove the additional tray PCB along with the mount (only when the additional tray is 4) Disconnect the relay connector of the staple safety switch, and then remove harness from the wire installed).
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Parts Replacement and Cleaning Procedure > Removing the Switches > Removing the Staple Safety Switch 4-33 5) Release the hook using a flat-blade screwdriver or the like, and then remove the cover. 6) Remove the staple safety switch. F-4-96 F-4-96 4-33 Parts Replacement and Cleaning Procedure >...
Parts Replacement and Cleaning Procedure > Removing the PCB > Removing the Additional Tray PCB 4-34 Removing the PCB Removing the Additional Tray PCB 1) Remove three screws and then the inner cover. 2) Disconnect the three connectors from the additional tray PCB. F-4-97 F-4-97 F-4-98...
Parts Replacement and Cleaning Procedure > Removing the PCB > Removing the Finisher Controller PCB 4-35 Removing the Finisher Controller PCB 1) Remove three screws and then the inner cover. 2) Remove the additional tray PCB along with the mount (only when the additional tray is installed).
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Parts Replacement and Cleaning Procedure > Removing the PCB > Removing the Finisher Controller PCB 4-36 7) Disconnect eight connectors. 8) Detach the PCB cover in the direction of the arrow. F-4-105 F-4-105 F-4-104 F-4-104 9) Remove three screws and then the finisher controller PCB. F-4-106 F-4-106 4-36...
Parts Replacement and Cleaning Procedure > Removing the PCB > Removing the Flexile Cale Broadcast PCB 4-37 Removing the Flexile Cale Broadcast PCB 1) Remove two screws and then the inner cover. 2) Move the stapler unit rearward. 3) Remove the harness from the harness guide. 4) Remove one screw and then the cover.
Parts Replacement and Cleaning Procedure > Others > Stapler Cradle Installation Procedure 4-38 Others Stapler Cradle Installation Procedure MEMO: The stapler cradle (without stapler unit) can run off the rails when it is moved rearward. If this happens, bring back the stapler cradle onto the rails following the procedure below. This also applies to the stapler cradle with a stapler unit.
In case the USB Device Port-B1 is about to be installed in the host machine besides the Inner Finisher-A1, fit the DP support plate and the cables contained in a carton box of the USB Device Port-B1 prior to the installation of the Inner Finisher-A1.
Installation(Inner Finisher-A1) > How to Utilize This Installation Procedure > Symbols in the Illustration How to Utilize This Installation Procedure When Using the Contained Parts (Bundled Components in the Shipping Carton) After unpacking, confirm the parts contained in the package by referring to the illustration of “Bundled Components”...
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Installation(Inner Finisher-A1) > Installation Procedure > Installation Procedure Installation Procedure Installation Procedure 1) Hold the positions shown in the figure and take out the finisher from 2) Remove the adhesive tapes and cushions and remove 3 screws to detach the 2 fixtures.
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Installation(Inner Finisher-A1) > Installation Procedure > Installation Procedure 4) Remove the reversal guide. The reversal guide is no longer reused. 5) Open the toner cover and the right door of the host machine. F-5-8 F-5-8 F-5-9 F-5-9 F-5-7 F-5-7 6) Remove 1 cap and 2 screws to detach the combined right front cover of the host machine and the inner cover.
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Installation(Inner Finisher-A1) > Installation Procedure > Installation Procedure 9) Detach the combined delivery tray of the host machine and its lower cover. The lower cover is no longer reused. 8) Remove 2 screws to detach the front silver cover. (Left:TP screw, Right:RS-tight screw)
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Installation(Inner Finisher-A1) > Installation Procedure > Installation Procedure 12) Release the fitting to remove the switch cover from the right front cover. 13) Fit the switch cover removed at Step 12 to the Right front cover. F-5-16 F-5-16 F-5-17 F-5-17 14) Remove 1 cap and 1 screw to detach the inner cover (small) of the host machine.
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Installation(Inner Finisher-A1) > Installation Procedure > Installation Procedure 16) Remove the sensor flag of the 2nd delivery tray. The sensor flag is no longer reused. 17) Remove 1 screw to detach the small cover. Reverse the small cover and restore it to the original position. Removed (This step is applicable only when the 2nd delivery tray is installed in the host machine.)
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Installation(Inner Finisher-A1) > Installation Procedure > Installation Procedure 5-10 20) Slide the tray lower cover to rear side until it stops while pressing it down and fix it by 1 21) Fix the supplied harness cover and finisher guide with 1 screw (binding screw, M3x12) screw (binding screw, M3x6) using a stubby screwdriver.
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Installation(Inner Finisher-A1) > Installation Procedure > Installation Procedure 5-11 23) Hold the positions shown in the figure and lift the finisher, and then set the finisher into the host machine. *CAUTION: When setting the finisher in the host machine, be careful so that the right lower plate does not touch the hook of the silver cover.
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Installation(Inner Finisher-A1) > Installation Procedure > Installation Procedure 5-12 26) Pass the interface cable through the wire saddle fixed at Step 22 and attach the 27) Fix the front silver cover with 2 screws removed at Step 8. connectors to the host machine connectors.
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Installation(Inner Finisher-A1) > Installation Procedure > Installation Procedure 5-13 30) Fix the combined right front cover and inner cover contained in the finisher 31) Set the supplied staple cartridge into the stapler. carton box with 2 screws (RS-tight screw, M3x6).
Installation(Addtional Tray-A1) > Making Pre-installation Checks > Cautions at the Time of Installation Making Pre-installation Checks Cautions at the Time of Installation 1. How to Disconnect the Main Power 1)Turn OFF the main power switch of the Host Machine. 2)Be sure that the Control Panel Display and the Main Power Lamp are both turned OFF, and then disconnect the power plug.
Installation(Addtional Tray-A1) > How to Utilize This Installation Procedure > Symbols in the Illustration How to Utilize This Installation Procedure Symols in the Illustration The frequently-performed operations/works are described with symbols in this procedure. When Using the Contained Parts(Bundled Components Check the description below.
Installation(Addtional Tray-A1) > Installation Procedure > Preparation to install in the host machine Installation Procedure Preparation to install in the host machine 1) Remove the 6 screws to detach the upper guide. 2) Remove the screw to free the safety switch sensor unit. (Stepped screw x 2, Binding screw x 4) Stepped screw F-6-4...
Installation(Addtional Tray-A1) > Installation Procedure > Connecting to Connected Equipment Connecting to Connected Equipment 1) Set the guide wheels of the additional tray to the finisher rail and move the additional tray down with the same way as Step 3. F-6-6 F-6-6 MEMO: Confirm that the tray does not incline.
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Installation(Addtional Tray-A1) > Installation Procedure > Connecting to Connected Equipment 2) Remove the 3 screws to detach the inner front cover. 3) Fix the additional tray driver PCB with the supplied screw. F-6-9 F-6-9 F-6-8 F-6-8 4) Fix the supplied 3 harness guides. 5) Put the additional tray harness in the slit of the harness guide.
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Installation(Addtional Tray-A1) > Installation Procedure > Connecting to Connected Equipment 6) Wire the harness along the harness guide part [A] of the rear cover and fix the reuse band. Then fix the grounding wire together with the one of the standard tray harness. F-6-12 F-6-12 7) Set the harness in the 6 harness guides.
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Installation(Addtional Tray-A1) > Installation Procedure > Connecting to Connected Equipment 9) Joint the supplied relay harness to the connectors of the finisher controller PCB and 10) Fix the inner front cover removed in Step 5 with the 3 screws. the additional tray driver PCB. F-6-15 F-6-15 F-6-16...
Appendix > Service Tools > Special Tools Service Tools Solvents and Oils Name Uses Composition Remarks Vic Clean Cleaning: Hydrocarbon (fluorine Do not bring near fire.Procure e.g., glass, plastic, family), Alcohol, locally.Isopropyl alcohol may rubber parts, Surface activating esustituted. external covers agent, Water T-6-1 T-6-1...
General Circuit Diagram Inner Finisher-A1 Entrance Roller Gripper Open/Close Shift Roller HP Release /Stopper Shift Roller Shift Motor Motor Sensor HP Motor Release Motor Gripper Unit Move Feed Motor STP Move Motor Motor Gripper Stapler Connection Entrance Roller Grip Arm...