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Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS.
USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE
DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
1.
SAFETY INSTRUCTIONS
1.1
GENERAL SAFETY
Carefully read these operating and safety instructions before commencing assembly and before use. Keep them for future reference.
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This tool should only be used by properly trained operators.
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Keep the work area clean, uncluttered and ensure there is adequate lighting.
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Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
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Remove ill fitting clothing. Remove ties, watches, rings, and other loose jewellery, and contain and/ or tie back long hair.
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Keep children and unauthorised persons away from the working area.
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Keep the boot tool away from fire, heat and chemicals.
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DO NOT use the boot tool for any purpose other than that for which it is designed.
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DO NOT operate the boot tool when you are tired, under the influence of alcohol, drugs or intoxicating medication.
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WARNING! Ensure Health & Safety, local authority, and general workshop practice regulations are adhered to when using this equipment.
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1.2
COMPRESSED AIR SAFETY
Make sure that the air pressure system contains no liquids, including water, but only dry air.
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Keep air hose away from heat, oil and sharp edges. Check air hose for wear before each use, and ensure that all connections are secure.
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When not in use disconnect from the air supply, de-pressurise the boot tool, and store in a safe, dry, childproof area
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DO NOT leave the boot tool unattended when fully pressurised.
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DO NOT carry the by the boot tool hose, or yank the hose from the air supply.
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DO NOT allow the air pressure to exceed 9 bar (125 psi). High air pressure can cause irreversible damage to the tool and/or the surroundings.
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WARNING! Disconnect the boot tool from the air supply before servicing or performing any maintenance.
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1.3
MECHANICAL SAFETY
Maintain the boot tool in good condition (use an authorised service agent).
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If the tool falls or is knocked, stop operation and check for any damage.
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Do not erase or damage any of the markings,symbols or text printed onto or moulded onto the surfaces of the boot tool.
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In case of mechanical fault and/or breakage and/or cracks, immediately stop operation of the tool and disconnect it from the air
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supply. Contact an authorised distributor.
Replace or repair damaged parts. Use genuine parts only. Non-authorised parts may be dangerous and will invalidate the warranty.
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DO NOT operate the boot tool if any parts are damaged or missing as this may cause failure and/or personal injury.
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1.4
OPERATIONAL SAFETY
Before using the boot tool, make sure that all the boot tool parts are correctly assembled and firmly in place. Do not operate it if the arm
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retaining pins are not all in place.
Working with the boot tool requires protective equipment including safety shoes, work gloves and safety goggles. Do not bring the
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tool close to the face while operating.
When operating the boot tool, to open a CV rubber boot, turn the boot tool downwards, at an angle of 45 degrees.
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Keep hands clear of the moving legs when operating the boot tool. Never insert fingers into the tool.
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Do not use the boot tool without the protective rubber cover (see 'assembly' in section 3) on the arms and covering the arm hinges.
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DO NOT point the boot tool at any person and/or towards any part of the operator's body.
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2.
INTRODUCTION & SPECIFICATION
This innovative tool saves time, money and frustration by enabling the installation of flexible steering and CV boots without removing the axle
from the vehicle or the CV joint from the axle. No effort and no mess is involved. Saves on labour time by up to 70% and prevents damage to
the CV joint. The tool has a composite body with simple control valve and works from the standard workshop air supply.
SPECIFICATION.. . . . . . . . . . . . . . . . . BSL100.V2. . . . . . . . . . . . . . . . . . . . . . . . BSL101
CV joint diameter . . . . . . . . . . . . . . . . . . 15-95mm . . . . . . . . . . . . . . . . . . . . . 25-115mm
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3kg . . . . . . . . . . . . . . . . . . . . . . . . . 2.7kg
Max air pressure . . . . . . . . . . . . . . . . . . . . . 125psi . . . . . . . . . . . . . . . . . . . . . . . . 125psi
Air inlet size . . . . . . . . . . . . . . . . . . . . . . . 1/4"BSP . . . . . . . . . . . . . . . . . . . . . . . 1/4"BSP
I N S T R U C T I O N S F O R :
C V J O I N T B O O T TO O L S
BSL100.V2, BSL101
MODEL NOS:
BSL100.V2, BSL101 - 3 - 170807
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Summary of Contents for Sealey BSL100.V2
- Page 1 SPECIFICATION....BSL100.V2......
- Page 2 CONTENT & ASSEMBLY Unpack the boot tool and check that the contents are correct and undamaged. In case of a problem please contact your Sealey dealer. Contents: a) Regulator d) Eight arm guides. b) Boot tool base unit. e) Eight pins for securing the arms.
- Page 3 Signed by Tim Thompson CV Joint Boot Tools Model Nos: BSL100.V2, BSL101 For Jack Sealey Ltd. Sole importer into the UK of Sealey Power Products. 98/37/EC Machinery Directive 93/68/EEC CE Marking Directive The construction files for these products are held by the Manufacturer and may be EN ISO 12100-1: 2003, EN ISO 12100-2: 2003 inspected on request by contacting Jack Sealey Ltd.