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Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT
CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL
INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
DANGER! BE AWARE, LEAD-ACID BATTERIES GENERATE EXPLOSIVE GASES DURING NORMAL BATTERY OPERATION. FOR THIS REASON, IT IS VERY
IMPORTANT TO READ AND FOLLOW THESE INSTRUCTIONS CAREFULLY, EACH TIME YOU USE THE BATTERY TESTER.
Follow these instructions and those published by the battery and vehicle manufacturers, and the maker of any equipment you intend to use
in the vicinity of the battery. Remember to review warning marks on all products and on engines.
Read instructions
explosive material
before use
1.1.
PERSONAL PRECAUTIONS
▲
IMPORTANT! observe all Warning Symbols.
WARNING! Wear approved eye protection. Wear appropriate Personal Protective equipment. A full range of Personal Protective
equipment is available from your Sealey dealer.
Remove personal metallic items such as rings, bracelets, necklaces and watches. A lead-acid battery can produce a short-circuit
current high enough to melt or weld a ring, which would cause severe burns.
ensure that hands and clothing are clear of fan blades and other moving or hot engine parts. Remove ties and ensure that belts
cannot become entangled.
ensure that there is another person within hearing distance and is able to come to your aid should a problem arise when working near
a lead-acid battery.
Have fresh water nearby in case battery acid contacts skin or clothing; flush affected area immediately. If acid enters eyes, flush
immediately with clean running water for a minimum of 15 minutes, seek medical attention.
DO NOT smoke or allow a spark or flame in the vicinity of the battery or engine.
1.2.
GENERAL SAFETY INSTRUCTIONS
Familiarise yourself with the application, limitations and potential hazards of the tester. Also refer to the vehicle manufacturer's hand
book. IF IN ANY DOUBT CONSULT A QUALIFIED ELECTRICIAN.
ensure that the tester is in good condition before use. If in any doubt do not use the unit and contact a qualified electrician.
only use recommended attachments and parts. To use unapproved items may be dangerous and will invalidate your warranty.
Keep tools and other items away from the engine and ensure that you can see the battery and working parts of engine clearly.
Determine the system voltage before using the tester.
If the tester receives a sharp knock or blow the unit must be checked by a qualified service agent before using.
Clean battery terminals before using the tester.
Keep children and unauthorised persons away from the work area.
DO NOT disassemble the tester for any reason. The tester must only be checked by qualified service personnel.
WARNING! To prevent the risk of sparking, short circuit and possible explosion DO NOT drop metal tools in the battery area, or allow
them to touch the battery terminals.
DO NOT cross-connect tester to battery. ensure positive (ReD) clamp is to positive terminal and negative (BLACK) clamp is to
negative terminal. If battery symbols cannot be distinguished, remember that the negative terminal is the one directly connected to the
vehicle bodywork.
DO NOT use the tester outdoors, or in damp, or wet locations and DO NOT use in the vicinity of flammable liquids or gases.
ensure there is effective ventilation to prevent a build-up of explosive gases.
DO NOT use the tester for a task for which it is not designed.
When not in use, store the tester carefully in a safe, dry, childproof location.
2. INTRODUCTION
Professional diagnosis of battery and alternator faults with the added facility to print the results. Test battery condition with as little as 1Volt of
residual charge. No heat, no sparks and no misdiagnosis. Checks condition of alternator - no complicated connections or interpretation
required. Analyse the charging system at rest and under load to determine condition of the alternator. Connect and follow the prompts on the
2-line/16 character LCD screen for straightforward answers. Incorporates simple voltmeter for voltage tests and additional system diagnostics.
Rugged construction. Supplied in sturdy carry-case with batteries, two rolls of printing paper and instruction manual.
3. SPECIFICATION
MODEL No:. . . . . . . . . . . . . . . . . . . . . . . . . .BT2003.V5
Rated Battery Voltage: . . . . . . . . . . . . . . . . . . . . . 6-12V
Charging System Capability: . . . . . . . . . . . . . . . .12, 24V
Min. Power Requirement: . . . . . . . . . . . . . . . . . . . . . .1V
Printer rolls (Pack of 2):. . . . . . . . . . . . . . . . . BT2003.01
Note: CCA = Cold Cranking Amps
© Jack Sealey Limited
INSTRuCTIoNS FoR:
DIGITAL BATTERY & ALTERNATOR
TESTER WITH PRINTER
BT2003.V5
MoDeL No:
Corrosive
Wear eye
substance
protection
Rated Systems: . . . . . . . . . . . . . DIN, eN, IeC, JIS, SAe
Test Range: . . . . . . . . . . . . . . . . . . . . . 25-1300CCA DIN
. . . . . . . . . . . . . . . . . . . . . . 40-2100CCA eN
. . . . . . . . . . . . . . . . . . . . . . 30-1500CCA IeC
. . . . . . . . . . . . . . . . . . . . .By battery type JIS
. . . . . . . . . . . . . . . . . . . . . 40-2000CCA SAe
Original Language Version
Indoor use only
No open flames
Battery Type:
Regular liquid.
AGM Flat Plate.
AGM Spiral.
Gel.
BT2003.V5 Issue: 1 - 28/11/14
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Summary of Contents for Sealey BT2003.V5
- Page 1 3. SPECIFICATION MODEL No:......BT2003.V5 Rated Systems: ... . . DIN, eN, IeC, JIS, SAe Battery Type: Rated Battery Voltage: .
-
Page 2: Operation
DIN: 25 - 1300 eN: 40-2100 IeC: 30 - 1500 JIS: By battery type SAe: 40 - 2000 Press eNTeR to begin test. 5.3.5. Test Battery for 1 second. Original Language Version © Jack Sealey Limited BT2003.V5 Issue: 1 - 28/11/14... -
Page 3: System Test
5.4.5. CRANKING VOLTS LOW: The cranking voltage is below normal limits, troubleshoot the starter with manufacturer’s recommended procedure. 5.4.6. CRANKING VOLTS NO DETECTED: The cranking voltage is not detected. Original Language Version © Jack Sealey Limited BT2003.V5 Issue: 1 - 28/11/14... - Page 4 "YeS" and press the 'eNTeR' key to print the result; then disconnect the crocodile clips. The screen will appear again after you reconnect the crocodile clips. Select "No" and press the 'eNTeR' key to go back to the main menu. Original Language Version © Jack Sealey Limited BT2003.V5 Issue: 1 - 28/11/14...
-
Page 5: Maintenance
Keep the tester leads loosely coiled during storage without snagging or crushing. 6.4. DO NOT attempt to repair damaged leads, these must be replaced by your Sealey service agent or a qualified person. 6.5. DO NOT attempt to repair tester electronics, this must be done by your Sealey service agent or a qualified person.