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Bosch rexroth IndraDrive Instruction Manual

Bosch rexroth IndraDrive Instruction Manual

Drive controllers power sections hcs02
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IndraDrive
Drive Controllers
Power Sections HCS02
Instruction Manual
R911319657
Edition 09

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Summary of Contents for Bosch rexroth IndraDrive

  • Page 1 IndraDrive Drive Controllers Power Sections HCS02 Instruction Manual Edition 09 R911319657...
  • Page 2 Copyright © Bosch Rexroth AG 2019 All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
  • Page 3: Table Of Contents

    HCS02..............................5 China RoHS 2............................10 Overview of documentations..................11 Motors..............................11 Instructions for use....................... 13 Overcurrent protection.......................... 13 Connection............................14 4.2.1 Connection diagram.......................... 14 4.2.2 Connection points..........................15 Service and support..................... 17 Index..........................19 R911319657_Edition 09 Bosch Rexroth AG...
  • Page 4 IndraDrive Drive Controllers Power Sections HCS02 Bosch Rexroth AG R911319657_Edition 09...
  • Page 5: Important Notes

    Improper use of these components, failure to follow the safety instructions in this document or tampering with the product, including disabling of safety devices, could result in property damage, injury, electric shock or even death. R911319657_Edition 09 Bosch Rexroth AG...
  • Page 6: Protection Against Contact With Electrical Parts And Housings

    High housing voltage and high leakage current! Danger to life, risk of injury by electric shock! ● Before switching on and before commissioning, ground or connect the components of the electric drive and control system to the equipment grounding conductor at the grounding points. Bosch Rexroth AG R911319657_Edition 09...
  • Page 7: Battery Safety

    Do not throw batteries into open flames. ● Do not dismantle batteries. ● When replacing the battery/batteries, do not damage the electrical parts installed in the devices. ● Only use the battery types specified for the product. R911319657_Edition 09 Bosch Rexroth AG...
  • Page 8: Intended Use

    IEC 60204-1 "Safety of machinery, Electric equipment of machines" and NFPA 79 "Electrical Standard for Industrial Machinery". Components of the Rexroth IndraDrive system are products of Category C3 (with restricted distribution) in accordance with IEC 61800‑3. This Category comprises EMC limit values for line- based and radiated noise emission.
  • Page 9: Ratings And Dimensions

    ± 2 Rated input current 13.0 20.0 30.0 Branch circuit protection fuse Required wire size in accordance with NFPA 79 and UL 508 A 14 AWG 12 AWG 10 AWG (internal wiring); Latest amendment: 2019-02-20 R911319657_Edition 09 Bosch Rexroth AG...
  • Page 10 P‑0‑0001 Plus dissipation of braking resistor and control section Tab. 2-1: HCS - UL ratings and dimensions Rated power consumption control voltage input at U Plus motor holding brake and control section, plus safety option Bosch Rexroth AG R911319657_Edition 09...
  • Page 11 IndraDrive Drive Controllers Power Sections HCS02 7/21 Ratings and dimensions Distances Air intake Air outlet Mounting surface in control cabinet Distance top Distance bottom Distance horizontal Fig. 2-1: Air intake and air outlet at device R911319657_Edition 09 Bosch Rexroth AG...
  • Page 12 IndraDrive Drive Controllers Power Sections HCS02 Ratings and dimensions Dimensional drawing HCS02.1E-W0012 Minimum mounting clearance (when using accessory HAS02.1); plus additional space for cable Minimum mounting clearance; plus additional space for cable Fig. 2-2: Dimensional drawing HCS02.1E-W0012 Bosch Rexroth AG R911319657_Edition 09...
  • Page 13 IndraDrive Drive Controllers Power Sections HCS02 9/21 Ratings and dimensions Dimensional drawing HCS02.1E-W0028 Minimum mounting clearance (when using accessory HAS02.1); plus additional space for cable Minimum mounting clearance; plus additional space for cable Fig. 2-3: Dimensional drawing HCS02.1E-W0028 R911319657_Edition 09 Bosch Rexroth AG...
  • Page 14: China Rohs 2

    Ratings and dimensions Dimensional drawing HCS02.1E-W0054/70 Minimum mounting clearance (when using accessory HAS02.1); plus additional space for cable Minimum mounting clearance; plus additional space for cable Fig. 2-4: Dimensional drawing HCS02.1E-W0054 and HCS02.1E-W0070 China RoHS 2 www.boschrexroth.com.cn/zh/cn/home_2/china_rohs2 Bosch Rexroth AG R911319657_Edition 09...
  • Page 15: Overview Of Documentations

    Synchronous Torque Motors In the documentation typecodes, "xx" is a placeholder for the current edition of the documentation (e.g.: PR01 is the first edi‐ tion of a Project Planning Manual) Tab. 3-1: Documentations – motors R911319657_Edition 09 Bosch Rexroth AG...
  • Page 16 12/21 IndraDrive Drive Controllers Power Sections HCS02 Bosch Rexroth AG R911319657_Edition 09...
  • Page 17: Instructions For Use

    Instructions for use Overcurrent protection Protect the components against overcurrent: ● Branch circuit protection has to be provided externally ● Dimension the branch circuit protection according to the data "Branch circuit protection fuse" (see Ratings and dimensions) R911319657_Edition 09 Bosch Rexroth AG...
  • Page 18: Connection

    14/21 IndraDrive Drive Controllers Power Sections HCS02 Instructions for use Connection 4.2.1 Connection diagram X1, L+/L- Not available for HCS02.1E-W0012 Not available for HCS02.1E-W0012 and –W0028 Fig. 4-1: Overall Connection Diagram Bosch Rexroth AG R911319657_Edition 09...
  • Page 19: Connection Points

    Bb contact at the control section for signaling the readiness for operation of the drive controller (see Project Planning Manual "Rexroth IndraDrive Drive Controllers Control Sections"). For proper function of the motor thermal management connect the motor thermal sensor as described in the wiring diagram. Otherwise motor overtemperature sensing is not provided by the drive.
  • Page 20 16/21 IndraDrive Drive Controllers Power Sections HCS02 Bosch Rexroth AG R911319657_Edition 09...
  • Page 21: Service And Support

    Detailed description of malfunction and circumstances ● Type plate specifications of the affected products, in particular type codes and serial numbers ● Your contact data (phone and fax number as well as your e-mail address) R911319657_Edition 09 Bosch Rexroth AG...
  • Page 22 18/21 IndraDrive Drive Controllers Power Sections HCS02 Bosch Rexroth AG R911319657_Edition 09...
  • Page 23: Index

    IndraDrive Drive Controllers Power Sections HCS02 19/21 Index Index China RoHS 2..........10 Additional documentations........11 Safety instructions..........1 Service hotline............ 17 Connection diagram..........14 Support............... 17 Connection points..........15 Technical data............5 Dimensional drawing HCS02.1E-W0012........... 8 HCS02.1E-W0028........... 9 HCS02.1E-W0054......... 10 HCS02.1E-W0070.........
  • Page 24 20/21 IndraDrive Drive Controllers Power Sections HCS02 Notes...
  • Page 25 IndraDrive Drive Controllers Power Sections HCS02 21/21 Notes...
  • Page 26 Bosch Rexroth AG Electric Drives and Controls P.O. Box 13 57 97803 Lohr, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr, Germany Phone +49 9352 18 0 Fax +49 9352 18 8400 www.boschrexroth.com/electrics *R911319657* R911319657 DOK-INDRV*-HCS02*UL***-IB09-EN-P...

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