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When changes occur in applicable products or in the contents of this manual, Canon will release technical information as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition of this manual.
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Important Notices Symbols The frequently-performed operations are described with symbols in this procedure. Screw Tighten Loosen Packaged Item Unused Parts Remove Install Harness (Common for Guides Connector Power Cord and Clamps) Connect Disconnect Connect Disconnect Remove Install Power Check Push Check the sound Check visually Cleaning...
Contents Contents Safety Precautions....................1 Toner Safety............................2 About Toner............................2 Handling Adhered Toner........................2 Points to Note at Installation........................2 Checking the Installation Environment....................2 Points to Note Before Servicing......................2 Essential Items to Be Performed Before Installation.................3 Points to Note when turning ON/OFF the main power................3 Checking the Installation Space......................
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Contents Points to Note at Installation.......................161 Checking the Contents........................161 Essential Items to Be Performed Before Installation................161 Points to Note when turning ON/OFF the main power................161 Installation Outline Drawing........................162 Installation Procedure........................162 Heater Kit-N2...........................182 Points to Note on Installation......................182 Essential Items to Be Performed Before Installation................182 Points to Note when turning ON/OFF the main power................
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Contents Checking the Contents........................285 Installation Procedure........................287 Checking after Installation........................301 Voice Operation Kit-D1........................303 Points to Note at Installation.......................303 Essential Items to Be Performed Before Installation................303 Points to Note when turning ON/OFF the main power................303 Installation Outline Drawing........................304 Checking the Contents........................304 Installation Procedure........................
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Contents Points to Note at Installation.......................434 Essential Items to Be Performed Before Installation................434 Installation Outline Drawing........................434 Checking the Contents........................435 Installation Procedure........................436 Checking the Operation........................443 Super G3 2nd Line Fax Board-BF1....................445 Essential Items to Be Performed Before Installation................445 Points to Note at Installation.......................445 Installation Outline Drawing........................445 Checking the Contents........................
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Contents Cassette Heater Unit-37........................558 Essential Items to Be Performed Before Installation................558 Points to Note at Installation.......................558 Installation Outline Drawing........................558 Checking the Contents........................559 Installation Procedure........................559 High Capacity Cassette Feeding Unit-B1..................571 Checking before Installation....................... 571 Unpacking and Checking the Contents....................572 Installation Procedure........................
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Contents Staple Finisher-Y1/Booklet Finisher-Y1..................662 Checking Before Installation.......................662 Unpacking............................663 Checking the Contents........................667 Installation Procedure........................667 Affixing the Labels..........................672 Making Adjustments.......................... 674 Making Checks After Completion of Installation Work................680 2/3 2/4 4 Hole Puncher Unit-A1.......................682 Checking Before Installation.......................682 Unpacking Procedure........................
Safety Precautions Toner Safety About Toner Toner is a nontoxic matter composed of plastic, iron and a trace of pigments. CAUTION: Never throw toner in flames to avoid explosion. Handling Adhered Toner • Use dry tissue paper to wipe off toner adhered to skin or clothes and wash in water. •...
Safety Precautions Essential Items to Be Performed Before Installation • Turn OFF the main power of the host machine, and disconnect the power plug from the outlet. WARNING: • If performing work without disconnecting the power plug of the host machine, it may cause electrical shock. •...
Safety Precautions 2. Be sure to keep the machine 100 mm or more away from the wall to make enough space for servicing. • When option is not installed 100 mm or more 500mm or more 500 mm or more 2200 mm or more •...
1. Product Lineup Product name Required options, conditions, etc. “Super G3 2nd Line Fax Board-BF1” on page 445 Super G3 FAX Board-BF1 is required. A board used when expanding and adding a second line to Super G3 FAX Board- BF1. “...
1. Product Lineup Paper Feed / Paper Output Options [11] [10] [12] [14] [13] [10] Product name Required options, conditions, etc. “Paper Deck Unit-F1” on page 492 “Paper Deck Heater Unit-C1” on page 519 Heater Kit-N2 is required Use it to suppress the moisture absorption of the paper in the paper deck.
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1. Product Lineup Product name Required options, conditions, etc. “Cassette Heater Unit-41” on page 587 Option for High Capacity Cassette Pedestal...
Host Machine How to Read the Symbols....12 Points to Note at Installation....13 Checking before Installation ....14 Installation of Host Machine....16 When Relocating the Machine.... 78...
2. Host Machine How to Read the Symbols Symbols The frequently-performed operations are described with symbols in this procedure. Screw Tighten Loosen Unused Parts Packaged Item Remove Install Harness (Common for Guides Connector Power Cord and Clamps) Connect Disconnect Connect Disconnect Remove Install...
2. Host Machine Points to Note at Installation When installing this equipment, note the following points. 1. When this equipment is moved from a cold location to a warm location condensation may occur, resulting in water drops on the metal surfaces. Use of the host machine when there is condensation may result in image failure. After moving the machine from a cold location to a warm location, leave it unpacked for at least 2 hours or more to let it warm up to room temperature before installation.
2. Host Machine Checking before Installation Following shows requirements for the installation site. Therefore, it is desirable to see the installation site in advance before bringing in the machine to the user's site. Checking the Power Supply 1. Be sure to connect the power plug exclusively to an outlet that compiles with the following. •...
2. Host Machine 2. Be sure to keep the machine 100 mm or more away from the wall to make enough space for servicing. • When option is not installed 100 mm or more 500mm or more 500 mm or more 2200 mm or more •...
2. Host Machine *1: This will be used with the Inner 2Way Tray-L1. *2: Included for some countries/regions (KR, CN and TW). *3: When installing the IC Card Reader, use it as necessary. *4: Provide the label to the customer. *5: Number of labels attached to the sheet varies according to location/area.
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2. Host Machine ■ Removing the Packaging Materials Open the plastic bag and then lifting the host machine down from the pallet. Remove the tapes from the exterior of the host machine. CAUTION: Remove the following items in later steps.
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2. Host Machine CAUTION: • Be sure not to remove the Scanner System Fixation Member before "Installing the Scanner" (See: “ Installing the Scanner” on page 36 <The Left Rear Side>...
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2. Host Machine <The Left Front Side> CAUTION: • The Tapes inside the Cassette 2 (Remove in step 9.) • The tapes inside the Waste Toner Container base (Inside the Front Cover: Remove in “Installing the Drum Unit” on page 30 •...
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2. Host Machine ■ Installing the Drum Unit...
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2. Host Machine NOTE: The removed screw will be used in step 8. NOTE: Keep the removed Drum Cover for relocating the host machine.
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2. Host Machine CAUTION: • Do not touch the surface of the drum during the work. • Do not expose the Drum Surface to light for a long time. CAUTION: Make sure that the rail of host machine and Drum Unit are aligned.
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2. Host Machine NOTE: Use the screw removed in step 4.
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2. Host Machine ■ Installing the Toner Container...
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2. Host Machine CAUTION: Make sure to point up the Toner Supply Mouth and shake the container to prevent toner leakage and other issues.
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2. Host Machine ■ Installing the ADF CAUTION: Install by referring to the Installation Procedure for the option, "DADF-B1" or "Single Pass DADF-C1". ■ Installing the Scanner <Model with DADF>...
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2. Host Machine NOTE: Be sure to keep the Scanner System Fixation Member in a safe place for moving the machine. NOTE: The removed Scanner System Fixation Member will be used in step 10.
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2. Host Machine NOTE: Be sure to keep the Scanner System Fixation Member in a safe place for moving the host machine. NOTE: The removed Scanner System Fixation Member will be used in step 8.
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2. Host Machine NOTE: The removed Cover will be used in step 9.
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2. Host Machine NOTE: Store the Scanner System Fixation Member removed in step 8 in the Cover removed in the step7.
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2. Host Machine NOTE: Store the Scanner System Fixation Member removed in step 3.
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2. Host Machine CAUTION: If the White Plate is pressed downward, it is placed on the Index Sheet, so be sure to press it upward.
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2. Host Machine Close the ADF. NOTE: • Be sure that there is no gap (for reference, 0.3 mm or less) between the White Plate and the Index Sheet. • Check that the White Plate is not placed on the Index Sheet. White Plate Index Sheet Reader Unit...
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2. Host Machine ■ Connecting the Power Cord (230V only) 230V 1x ■ Setting the Environment Heater Switch NOTE: If the installation environment is a high humidity or low temperature environment, be sure to turn ON the Environment Heater Switch. ■...
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2. Host Machine ■ Starting the Setup Guide After installation of the host machine, Setup Guide is started at the time of first startup. Follow the instructions displayed on the Touch Panel Display to configure the settings of the host machine. CAUTION: •...
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2. Host Machine 1. Enter the following service mode, and execute "Batch Set Installation Date Info". COPIER > FUNCTION > INSTALL > INSTDTST NOTE: • Year, month, day, hour, and minute can be edited individually in the following service modes. COPIER >...
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2. Host Machine ■ Setting the Cassette NOTE: Although pictures or illustrations used for explanationmay differ from the actual things, the procedure is the same.
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2. Host Machine Holding the Guide Plate Lever, adjust each Guide Plate to the specified size. Place the paper in the Cassette and then return it to its original position.
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2. Host Machine Affix the Cassette Size Label matching to the loaded paper size. NOTE: • Keep the Paper Size Label for use when changing paper size. • Affix the label with its lower edge aligned with the lower edge of the number label, approx. 5 mm away from the number label. 5 mm ■...
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2. Host Machine ● Installing the Service Book Holder ● Installing the Right Cover (Lower) (when the cassette feeding unit is not installed)
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2. Host Machine ● Installing the Cleaning Tool...
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2. Host Machine ● Affixing the Label NOTE: • Affix the label of the appropriate language as shown in the figure below. • If a label is already affixed, affix over the existing label. For USA / LTN / EUR USA / LTN: 3 Stickers EUR: 4 Stickers ●...
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2. Host Machine ● Checking the Print Image 1. Place a document on the document glass, copy it by feeding paper from the cassette or manual-feed tray, and then check the quality of the copied image. NOTE: • Abnormal noise is not occurred. •...
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2. Host Machine ● Lead-edge Margin(L1) Adjustment (2nd side) NOTE: By executing the L1 adjustment (2nd side) for the Cassette 1, the adjustment is applied to all source of paper. Execute duplex printing, and check that the left edge margin is within L1=2.5+/- 2.0mm. If it is not within the range, execute adjustment by following the procedure below.
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2. Host Machine 1. Adjust the image position in the service mode. COPIER > ADJUST > FEED-ADJ > REGIST NOTE: < Setting Range> -128 to 127 (0.1mm per unit) As the value is incremented by 1, the L1 is decreased by 0.1mm. 2.
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2. Host Machine 1. After setting the service modes as follows, press the Start key to output the test chart. • COPIER > TEST > PG > TYPE = 6 • COPIER > TEST > PG > PG-PICK = To set the Pickup Cassette for test print output. NOTE: •...
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2. Host Machine Adjustment of the White Plate...
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2. Host Machine CAUTION: If the White Plate is pressed downward, it is placed on the Index Sheet, so be sure to press it upward.
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2. Host Machine NOTE: • Be sure that there is no gap (for reference, 0.3 mm or less) between the White Plate and the Index Sheet. • Check that the White Plate is not placed on the Index Sheet. White Plate Index Sheet Reader Unit White Plate...
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2. Host Machine Checking the Height Height Check Sheet Preparation or Creation 1. Prepare the check sheet used for height adjustment. Height check sheet NOTE: Points to Note when Creating the Check Sheet • Output with A4 (paper size) or LTR (paper size). •...
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2. Host Machine Checking the Height of the Height Adjustment Boss 1. Put a sheet of paper on the place where the protrusions touch the Stream Reading Glass, and check whether there is any resistance of the paper when closing the ADF. <The Left Front Side>...
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2. Host Machine <The Left Rear Side> 2. If there is no resistance, perform the height adjustment.
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2. Host Machine Height Adjustment Procedure 1. Adjust by turning the Fixation Screw on the upper side of Hinge. • If both front and rear side (or only front side) are not installed properly: Turn the Right Hinge Fixation Screw clockwise (black arrow) to correctly locate it at the front.
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2. Host Machine Automatic Adjustment of the Stream Reading Position (Automatic Adjustment of the Reading Position at ADF Reading) NOTE: • If the DADF is opened during adjustment, restart the adjustment. • Enter the value after adjustment on the Service Label (on the back of the Reader Front Cover or Printer Front Cover). The adjustment result is reflected to COPIER >...
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2. Host Machine 1. Use a chart of a service parts of a Automatic Front/Back Side Difference Correction Adjustment, or using A4 or LTR paper, the leading edge and the side edge of the front/back side in the feeding direction are painted black with magic, and a chart for Automatic Front/Back Side Difference Correction Adjustment is prepared.
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2. Host Machine 3. Inform the system administrator at the installation site that installation of the Host Machine is complete, and then, ask for the network setting. NOTE: Network setting cannot be executed unless logging in as an administrator. Factory default password is as follows. •...
2. Host Machine 2. Select the following: [Settings/Registration] > [Preferences] > [Network] > [TCP/IP Settings] > [IPv4 Settings] > [PING Command], and enter the IP address. • If the display shows "Response from the host", the IP address specified on the host machine is correct. •...
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2. Host Machine CAUTION: • Do not clean the peeled surface with alcohol after removing the sheet. • If any glue remains on the peeled surface, clean by the removed sheet.
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2. Host Machine ■ Installing the Equipment...
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2. Host Machine CAUTION: Be careful not to pinch the cable when installing the Cover.
2. Host Machine NOTE: Be sure to affix the label inside the specified area. Operation when using uniFLOW Online When using uniFLOW Online*, follow the setup procedures on the uniFLOW* Online First Steps Guide (http://www.nt-ware.com/ uFO_FS). * China version of "uniFLOW" is called "mdsFLOW".
2. Host Machine When Relocating the Machine When moving the machine using stairs including steps or transporting as freight after installing this equipment, perform following works. CAUTION: <When the 2-cassette Pedestal is installed> • Remove the 2-cassette Pedestal and then raise the machine. •...
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2. Host Machine 8. Secure the Scanner Unit with the Scanner System Fixation Member that have been kept in a safe place since installation.
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2. Host Machine NOTE: Make sure to store the Rubber Cap to reuse it.
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2. Host Machine 13. Remove the Drum Unit. (Refer to Service Manual > 5. Parts Replacement and Cleaning Procedure > Image Formation System > Removing the Drum Unit.) 14. Install the Drum Cover removed during installation. 15. Turn the lever in the direction of the arrow and then install the screw for the Developing Pressure Lever. 16.
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2. Host Machine 18. Close the Right Cover. 19. Secure the Toner Supply Cover, Front Cover, Delivery Assembly, and Cassette with tape. 20. Place A3 size paper on the Copyboard Glass and then secure the Copyboard Cover (ADF) with tape. 21.
3. Image Reading System Options DADF-BA1 Pre-checks ■ Essential Items to Be Performed Before Installation • Turn OFF the main power of the host machine, and disconnect the power plug from the outlet. WARNING: • If performing work without disconnecting the power plug of the host machine, it may cause electrical shock. •...
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3. Image Reading System Options CAUTION: Because its balance may be lost when installing this equipment to the host machine, do not remove the tape or cushioning material of the harness, Feeder Cover and Document Pickup Tray when unpacking. Remove in step 12 of "Installing the ADF".
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3. Image Reading System Options ■ Checking the Contents [3*] [3*] Product name ADF main unit 1 unit Hinge Cover 2 pcs. [3*] Face Sticker 2 pcs. Stepped Screw(Black); M5x6 2 pcs. Flat Head Screw; M4x10 2 pcs. TP(Round End); M3×8 1 pc.
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3. Image Reading System Options ■ Installation Procedure ● Installing the ADF NOTE: Use this parts only when replacing the Platen Cover with the ADF.
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3. Image Reading System Options CAUTION: • Do not touch the platen roller while installing the ADF. Platen Roller • When hooking the ADF's hinge onto the Stepped Screw, make sure the Fixation Screw does not come to the side of the hinge.
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3. Image Reading System Options NOTE: Installing the ADF From the rear side of the host machine, fit hinges in the order shown in the below figure onto the Stepped Screws and then slide it toward the front direction. NOTE: For the right hinge, fit the edge of the Screw to the marking-off line (A) and then fix it.
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3. Image Reading System Options CAUTION: If the White Plate is pressed downward, it is placed on the Index Sheet, so be sure to press it upward.
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3. Image Reading System Options CAUTION: • With the ADF closed, check that the White Plate is not placed on the Index Sheet as shown in the figures. • Be sure that there is no gap between the White Plate and the Index Sheet. As a guide, it should be 0.3 mm or less. Index Sheet White Plate Index Sheet White Plate...
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3. Image Reading System Options ● Connecting the Cable Installation Procedure...
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3. Image Reading System Options CAUTION: Fix the Grounding Cable in the correct direction. TP (Round End); M3x8...
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3. Image Reading System Options ● Affixing the Label...
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3. Image Reading System Options ● Cleaning the Stream Reading Glass NOTE: Clean the Stream Reading Glass with a lint-free paper.
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3. Image Reading System Options ■ Operation Check 1. Connect the power plug of the host machine to the outlet. 2. Turn ON the main power of the host machine. 3. Check the copy operation of the single-sided and double-sided document with the ADF. ■...
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3. Image Reading System Options 10 mm 10 mm 10 mm 10 mm ● Adjusting the Height NOTE: Check following the procedure below and proceed to adjustment if necessary. Check the Left Hinge Height When Visual Check 1. Close the ADF and check whether the front and rear Stream Reading glass spacers are in close contact with the Stream Reading glass.
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3. Image Reading System Options When Check with the Paper 1. Check the rear-left height of the ADF. Cut a sheet of paper to make a paper slip with width of 45mm. Set paper against the protrusion in such a manner that the sheet is nearly hidden, and then close the ADF.
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3. Image Reading System Options 3. Check the front-left height of the ADF. Set paper against the protrusion in such a manner that the sheet is nearly hidden, and then close the ADF. CAUTION: Set paper so that it does not reach the document reader. Paper 4.
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3. Image Reading System Options Order of Adjustment When the front or rear side is floating: 1. Adjust the Left Hinge Height. 2. Adjust the Right Hinge Height. 3. Check the Left Hinge Height. (Check the height of the Left Hinge. If the height is inappropriate, adjust it again.) When both sides are floating: 1.
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3. Image Reading System Options Adjusting the Left Hinge Height 1. Adjust the height with the left hinge height adjusting screw. CAUTION: Loosen the lock nut before adjustment, and tighten it after adjustment. • If the front spacer is floating, turn the adjusting screw clockwise to bring the front spacer closer to the glass. •...
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3. Image Reading System Options 2. Check the perpendicularity at the leading edges of the test chart and copy. Measure dimensions A and B on the test chart and dimensions A' and B' on the copy. If (A-B) is not same as (A'-B'), go step 3 and following steps.
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3. Image Reading System Options 3. Loosen the screw securing the right hinge, and slide the hinge to the front or rear with reference to the marking-off line to adjust the perpendicularity. • For B'>A' Slide the hinge to rear side. •...
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3. Image Reading System Options 5. Remove the White Plate. 6. Place the White Plate on the Copyboard Glass by aligning it with the Index Sheet. 7. Close the ADF, and then open it again.
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3. Image Reading System Options 8. Press the White Plate upward as shown in the figure below. CAUTION: If the White Plate is pressed downward, it is placed on the Index Sheet, so be sure to press it upward. 9. With the ADF closed, check that the White Plate is not placed on the Index Sheet as shown in the figures. CAUTION: Be sure that there is no gap between the White Plate and the Index Sheet.
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3. Image Reading System Options 2. Press [OK] or [Yes]. The scanner to start a scan; in several seconds, the ADF will end auto adjustment of the reading position. 3. Select the following item in the service mode to check the value, and write down the new adjustment value on the service label.
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3. Image Reading System Options 2. Change the value as gap A in the figure. • If the printed image is longer: Increase the value. (The image shrinks in the feed direction.) • If the printed image is shorter: Decrease the value. (The image extends in the feed direction.) Setting Value;...
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3. Image Reading System Options 2. Compare the horizontal registration between the copy and the test chart. As necessary, make the following adjustment. Adjustment Procedure 1. Select the following item in the service mode. COPIER > ADJUST > ADJ-XY > ADJ-Y-DF 2.
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3. Image Reading System Options 3. When the setting value was changed in step 2, write down the new numerical value in the service label. NOTE: The service label is affixed to the back of the host machine front cover or reader front cover. ●...
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3. Image Reading System Options 2. Change the value as gap A in the figure. • If the image is displaced to the trailing edge: Increase the value. (The image shifts to the leading edge.) • If the image is displaced to the leading edge: Decrease the value. (The image shifts to the trailing edge.) Setting Value;...
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3. Image Reading System Options ● Adjusting the White Level CAUTION: This is a item of adjustment in which the white level of images made in stream reading mode are matched with the white level of images made in book mode. If this adjustment is skiped, the following will likely occur: •...
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3. Image Reading System Options 10. Select the following item in the service mode to check the value, and write down the new adjustment value on the service label. COPIER > ADJUST > CCD > DFTAR-R COPIER > ADJUST > CCD > DFTAR-G COPIER >...
3. Image Reading System Options Single Pass DADF-C1 Checking before Installation ■ Product Name Safety regulations require the product's name to be registered. In some regions where this product is sold, the following name may be registered instead. • F713500 ■...
3. Image Reading System Options Checking the Contents [10] [11] [12] [12] [10] [11] [17] [12] [12] [14] [13] [15] [16] CAUTION: *1: Keep the Adjustment Chart as it will be used for adjustment. Parts Name ADF main unit 1 unit Hinge Cover 1 2 pcs.
3. Image Reading System Options Installation Procedure ■ Installing the Equipment NOTE: The removed parts will be used in step14.
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3. Image Reading System Options NOTE: The removed parts will be used in step 11.
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3. Image Reading System Options NOTE: The removed screw will be used in step 12.
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3. Image Reading System Options NOTE: The removed screws will be used in a later step. NOTE: Use the screws removed in the previous step.
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3. Image Reading System Options CAUTION: Install the screw in step 12.
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3. Image Reading System Options CAUTION: • Be sure to hold the side surfaces of the Stream Reading Glass. • Be sure to install the Stream Reading Glass in the correct direction. Installation Installation direction direction...
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3. Image Reading System Options NOTE: Use the parts removed in step 4. NOTE: Use the screw removed in steps 6.
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3. Image Reading System Options NOTE: Use the parts removed in step 2.
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3. Image Reading System Options NOTE: The removed screw will be used in step 7 of "Connecting the DADF Cable".
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3. Image Reading System Options Stepped Screw; M5x13.4 NOTE: The removed screws will be used in step 21.
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3. Image Reading System Options NOTE: Use the screw removed in step 19.
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3. Image Reading System Options CAUTION: When holding this equipment, be sure not to touch the Platen Roller. NOTE: • Fit the hinges of this equipment onto the Stepped Screws and then slide toward the front of the host machine. •...
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3. Image Reading System Options Flat Head Screw Platen Roller...
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3. Image Reading System Options CAUTION: This work is required only for the hinge on the left side. Turn the screw of the hinge on the left side of this equipment clockwise, and insert the wedge. Turn the screw clockwise until you encounter some resistance.
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3. Image Reading System Options ■ Connecting the DADF Cable...
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3. Image Reading System Options NOTE: If the opening angle will be set to 90 degrees in Adjustment > Eased Angle Guide (Opening Angle of 90 Degrees), it is not necessary to install the Hinge Stoppers in this step. In that case, be sure to install the Hinge Stoppers after adjustment. Binding;...
3. Image Reading System Options Connect the power plug of the host machine to the outlet. Turn ON the main power switch. NOTE: If a message prompting a configuration change appears, turn OFF and then ON the main power switch. If a message prompting the user to update the version appears, press [Update] to automatically update the version of this equipment.
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3. Image Reading System Options 1. After setting the service modes as follows, press the Start key to output the test chart. • COPIER > TEST > PG > TYPE = 6 • COPIER > TEST > PG > PG-PICK = To set the Pickup Cassette for test print output. NOTE: •...
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3. Image Reading System Options ■ Eased Angle Guide (Opening Angle of 90 Degrees) Change the opening angle of the ADF from 70 degrees to 90 degrees. NOTE: Some operation become easier by making the DADF opening angle wider. 1. Open the Hinge cover, and remove the Hinge stopper. •...
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3. Image Reading System Options Inch Configuration Adjustment 1. Select the following service mode. FEEDER > FUNCTION > TRY-LTR 2. Align the Slide Guide with "LTR/11x17". 3. Press the OK key and register the width of Letter. 4. Select the following service mode. FEEDER >...
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3. Image Reading System Options Checking the Height of the Height Adjustment Boss 1. Put a sheet of paper on the place where the protrusions touch the Stream Reading Glass, and check whether there is any resistance of the paper when closing the ADF. <The Left Front Side>...
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3. Image Reading System Options <The Left Rear Side> 2. If there is no resistance, perform the height adjustment.
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3. Image Reading System Options Height Adjustment Procedure 1. Adjust by turning the Fixation Screw on the upper side of Hinge. • If both front and rear side (or only front side) are not installed properly: Turn the Right Hinge Fixation Screw clockwise (black arrow) to correctly locate it at the front.
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3. Image Reading System Options Adjustment of the Paper Front Reading 1. Prepare the test chart prepared below. “Creating the Test Charts for Image Position Adjustment” on page 57 2. Set the value of following service mode to "1". FEEDER > OPTION > SKW-SW 3.
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3. Image Reading System Options CAUTION: After adjustment, be sure to install the Hinge Stoppers. 7. Loosen the 4 Knurled Screws at the front part of the Right and Left Hinge Unit. 8. The fixing member is moved forward and backward by turning the screw by the value of the interval L between the test chart and the copied paper.
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3. Image Reading System Options Adjustment of the Paper Back Reading 1. Place a test chart facing down on the ADF and perform 2-sided copy. 2. Overlap the test chart and the A and B sections of the copied paper. Feed Direction Feed Direction 3.
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3. Image Reading System Options Feed Direction Feed Direction 4. Open the Feeder Cover, and remove the Front Cover of the DADF. • 4 screws...
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3. Image Reading System Options 5. Loosen the adjustment screw. Adjust the position of the guide supporting the Scanner Unit. • L>0 : Move the Guide to the right side (white arrow). • L<0 : Move the Guide to the left side (black arrow). 6.
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3. Image Reading System Options ■ Adjustment of the White Plate...
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3. Image Reading System Options CAUTION: If the White Plate is pressed downward, it is placed on the Index Sheet, so be sure to press it upward.
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3. Image Reading System Options NOTE: • Be sure that there is no gap (for reference, 0.3 mm or less) between the White Plate and the Index Sheet. • Check that the White Plate is not placed on the Index Sheet. White Plate Index Sheet Reader Unit...
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3. Image Reading System Options ■ Light intensity adjustment NOTE: • This mode automatically performs adjustment. • If "NG" is displayed after executing this mode, check that PCB and each connector are properly connected. 1. Execute the following service mode with the ADF closed. COPIER >FUNCTION >CCD >...
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3. Image Reading System Options ■ Side Registration Adjustment NOTE: There are two adjustment methods: One for reading the front side (Scanner Unit on the Reader side) and another for reading the back side (Scanner Unit on the ADF side). Adjustment of the Paper Front Reading 1.
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3. Image Reading System Options NOTE: • If the copied image is displaced toward the rear side: Decrease the value (the image moves toward the front side) • If the copied image is displaced toward the front side: Increase the value (the image moves toward the rear side) •...
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3. Image Reading System Options ■ Leading Edge Margin Adjustment NOTE: There are two adjustment methods: One for reading the front side (Scanner Unit on the Reader side) and another for reading the back side (Scanner Unit on the ADF side). Adjustment of the Paper Front Reading 1.
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3. Image Reading System Options Adjustment range -50 to 50 7. Copy the test chart again, and check that the image is within the ranges of the standard. 8. Write down the adjusted value in the service label (on the back of the Reader front cover back or Printer front cover). Adjustment of the Paper Back Reading 1.
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3. Image Reading System Options ■ Front/Back Side Difference Correction Adjustment NOTE: • This mode automatically feed the original and performs adjustment. • After executing this mode, enter following adjusted values on the Service Label (on the back of the Reader Front Cover or Printer Front Cover).
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3. Image Reading System Options Paper Settings 1. Select the paper source in [Settings/Registration] > [Preferences] > [Paper Settings] > [Paper Settings], and press [Set]. 2. Select the paper type, and select the type of the loaded paper in Detailed Settings. NOTE: If the corresponding paper type is not displayed on the simple settings screen, press Detailed Settings and make a selection on the detailed settings screen.
3. Image Reading System Options Platen Cover Y2/Y3 Points to Note at Installation • When installing this equipment to a model without ADF, perform the work from "Installing the Equipment". • The pictures and illustrations used may be different from the product in front of you, but the procedure is the same. Checking the Contents Binding;...
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3. Image Reading System Options CAUTION: If the White Plate is pressed from top to bottom, it is placed on the Index Sheet, so be sure to press it from bottom to top.
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3. Image Reading System Options CAUTION: • Be sure that there is no gap (0.3 mm or less as a guide) between the White Plate and the Index Sheet. • Check that the White Plate is not placed on the Index Sheet. Platen Cover White Plate Index Sheet...
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3. Image Reading System Options Turn ON the main power switch.
3. Image Reading System Options Heater Kit-N2 Points to Note on Installation • When the Cassette Heater PCB as standard is installed to the position to show in "Installation Outline Drawing", replace the Cassette Heater PCB with the Heater PCB bundled in the this product. - Cassette Heater PCB J1106 J1101...
3. Image Reading System Options Installation Outline Drawing Checking the Contents *1 : When the Cassette Heater PCB as standard is installed,this item is installed. Therefore, this item is not used.
3. Image Reading System Options Installation Procedure (When the Cassette Heater PCB as standard is installed) ■ Preparation of the Host Machine Remove the Plug Cover (120V only), and then disconnect the Power Plug. • 1 Screw Remove the Connector Cover. •...
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3. Image Reading System Options When the Cassette Pedestal is installed, disconnect the Connectors. • 3 Connectors Remove the Lower Rear Cover. • 4 Connectors • 1 Screw...
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3. Image Reading System Options Remove the Cassette Heater PCB. (The removed screws will be used in step 1 of "Installing the Heater PCB".) • 4 Connectors • 1 Screw...
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3. Image Reading System Options ■ Installing the Heater PCB Install the Heater PCB. • 1 Screw (removed at Step 5 in "Preparation for Host Machine") Connect the disconnected connectors to the Heater PCB. • 4 Connectors...
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3. Image Reading System Options Install the Lower Rear Cover. • 1 Claw • 4 Screws Connect the Connectors. (When the Cassette Pedestal is installed) • 3 Guides • 3 Connectors...
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3. Image Reading System Options Install the Connector Cover. • 1 Screw Connect the Power Plug, and then install the Plug Cover (120V only). • 1 Screw After installing the optional heater, turn ON the Heater Switch. Connect the power plug of the host machine to the power outlet. Turn ON the main power switch.
3. Image Reading System Options Installation Procedure (When the Cassette Heater PCB as standard is not installed) ■ Preparation of the Host Machine Remove the Plug Cover (120V only), and then disconnect the Power Plug. • 1 Screw Remove the Connector Cover. •...
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3. Image Reading System Options When the Cassette Pedestal is installed, disconnect the Connectors. • 2 Connectors...
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3. Image Reading System Options Remove the Lower Rear Cover. • 4 Screws • 1 Claw Cut off the Face Cover of the Rear Cover with side cutters. CAUTION: Be sure to remove the face cover properly so that no burr is formed.
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3. Image Reading System Options ■ Installing the Heater Kit Open the Front Cover and Front Upper Cover. Remove the Left Upper Cover. • 1 Screw Remove the Left Cover. • 3 Screws...
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3. Image Reading System Options Remove the Left Rear Cover. • 4 Screws Install the Heater SW Harness in the Power Cord Bracket. CAUTION: Install the Heater SW Harness in the correct direction referring to the figure in the Power Cord Bracket.
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3. Image Reading System Options Put the longer harness of Heater SW Harness through the edge saddle on the rear frame, connect the connector of the Heater SW Harness to JPW104 of the Power Supply Unit. • 1 Edge Saddle •...
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3. Image Reading System Options Install the Heater PCB. • 1 Screw (RS Tightening; M3x8) Connect the connector of the shorter harness of the Heater SW Harness to J1101 of the Heater PCB. • 1 Connector...
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3. Image Reading System Options Attach the connector of the longest branch of the Heater AC Harness to the Cassette Relay Bracket.
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3. Image Reading System Options Install the Heater AC Harness as shown in the figure. • 3 Wire Saddles...
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3. Image Reading System Options When the Cassette Heater is installed, connect the connector of the Heater AC Harness to J1106 of the Heater PCB. • 1 Connector NOTE: When the Cassette Heater is not installed, clamp the Heater AC Harness as shown in the figure.
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3. Image Reading System Options Install the Left Rear Cover. • 4 Screws Install the Left Cover. • 3 Screws...
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3. Image Reading System Options Install the Left Upper Cover. • 2 Claws • 1 Screw Install the Lower Rear Cover. • 1 Claw • 4 Screws...
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3. Image Reading System Options Connect the Connectors. (When the Cassette Pedestal is installed.) • 3 Guides • 3 Connectors Install the Connector Cover. • 1 Screw...
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3. Image Reading System Options Connect the Power Plug, and then install the Plug Cover (120V only). • 1 Screw After installing the optional heater, turn ON the Heater Switch. Connect the power plug of the host machine to the power outlet. Turn ON the main power switch.
3. Image Reading System Options Reader Heater Unit-J4/J5 Points to Note before Installation • The Heater PCB must be installed before installing this equipment (refer to Installation of the Service Manual). • The pictures and illustrations used may be different from the product in front of you, but the procedure is the same. Essential Items to Be Performed Before Installation •...
3. Image Reading System Options Installation Procedure ■ Removing the Main Controller Box...
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3. Image Reading System Options NOTE: For the machines other than 120 V machine, disconnect only the Power Supply Cord.
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3. Image Reading System Options NOTE: The procedure is the same even if the Cassette Pedestal is not installed. <Only when the Cassette Pedestal is installed> NOTE: • If the Cassette Heater is not installed, disconnect the 2 connectors. • The position of connectors is different with the 2-cassette Pedestal and High Capacity Cassette Pedestal.
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3. Image Reading System Options ■ Installing the Reader Heater CAUTION: • Soiling on the glass surface and the White Plate affects reading. When removing or installing the Copyboard Glass, be sure not to touch the glass surface and the White Plate •...
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3. Image Reading System Options CAUTION: Be sure to hold down the Reader Heater Harness because it may interfere with moving of the Scanner Box if it is not connected properly. Binding; M4x4...
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3. Image Reading System Options CAUTION: Be sure to hold down the Reader Heater Harness because it may interfere with moving of the Scanner Box if it is not connected properly. Binding; M4x4...
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3. Image Reading System Options 17.9 mm...
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3. Image Reading System Options NOTE: Pass the [A] side of AC Harness through the hole. NOTE: Connect the long end of AC Harness with the Reader Heater and secure it in place using Wire Saddles.
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3. Image Reading System Options NOTE: • Insert the short end of AC Harness through the hole of plate. • Connect the short end of AC Harness with the Reader Heater.
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3. Image Reading System Options CAUTION: Move the Scanner Box to the right edge, and check if the underside of the Scanner Box and the HP Sensor Flag Plate do not interfere with the Reader Heater harness.
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3. Image Reading System Options ■ Installing the Heater AC Harness 17.9 mm...
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3. Image Reading System Options NOTE: Pass the AC Harness as shown in the image.
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3. Image Reading System Options ■ Procedure after Work CAUTION: • Soiling on the glass surface and the White Plate affects reading. When removing or installing the Copyboard Glass, be sure not to touch the glass surface and/or the White Plate. •...
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3. Image Reading System Options CAUTION: Install the Reader Rear Cover while keeping the Flexible Cable out of the away.
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3. Image Reading System Options <In the case of 1-Pass ADF> <In the case of Reverse ADF>...
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3. Image Reading System Options CAUTION: Install the Cover with the protrusion positioned as shown in the figure below.
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3. Image Reading System Options <Only when the Cassette Pedestal is installed> NOTE: • If the Cassette Heater is not installed, install the 2 connectors. • The positions of the connectors differ between the 2-cassette Pedestal and High Capacity Cassette Pedestal.
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3. Image Reading System Options NOTE: The procedure is the same even if the Cassette Pedestal is not installed. NOTE: For the machines other than 120 V machine, connect only the Power Supply Cord.
4. Host Machine Options Connection Kit-A2/A3 for Bluetooth LE Points to Note at Installation The pictures and illustrations used may be different from the product in front of you, but the procedure is the same. Checking the Contents for CN, KR for TW 17.9 mm TP;...
4. Host Machine Options Essential Items to Be Performed Before Installation • Turn OFF the main power of the host machine, and disconnect the power plug from the outlet. WARNING: • If performing work without disconnecting the power plug of the host machine, it may cause electrical shock. •...
4. Host Machine Options NOTE: In regions and countries other than the following regions and countries, it is not necessary to affix the Approval Label. <For US> Be sure to affix it to one of locations indicated in the figure and make sure not to overlap with other labels. for US <For CN, KR, and TW>...
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4. Host Machine Options 2. Turn ON the main power switch. 3. Enter service mode, and set the value to "1". COPIER >FUNCTION > INSTALL > BLE-USE NOTE: When [System Manager Information Settings] is set, it is required to log in as a system manager in accordance with instructions of the user administrator.
4. Host Machine Options NFC Kit-E1/E2 Points to Note at Installation • Do not touch the sensor and PCB components of the Control Panel. • When using options and the NFC Kit together, install the NFC Kit first. • The pictures and illustrations used may be different from the product in front of you, but the procedure is the same. Checking the Contents Long 1x TP;...
4. Host Machine Options • Guides are included Essential Items to Be Performed Before Installation • Turn OFF the main power of the host machine, and disconnect the power plug from the outlet. WARNING: • If performing work without disconnecting the power plug of the host machine, it may cause electrical shock. •...
4. Host Machine Options Setting after Installation 1. Connect the power plug of the host machine to the outlet. 2. Turn ON the main power switch. 3. Eenter service mode and set the value to "1". COPIER > FUNCTION > INSTALL > NFC-USE NOTE: When [System Manager Information Settings] is set, it is required to log in as a system manager in accordance with instructions of the user administrator.
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4. Host Machine Options 6. When a message prompting the version update is displayed, press [Update] and automatically update the version of this equipment. CAUTION: It may take time to display the update screen. (Approx. 1 to 2 min.) During this time, do not operate the screen. 7.
4. Host Machine Options Utility Tray-B1 Essential Items to Be Performed Before Installation • Turn OFF the main power of the host machine, and disconnect the power plug from the outlet. WARNING: • If performing work without disconnecting the power plug of the host machine, it may cause electrical shock. •...
4. Host Machine Options ■ Option Attachment kit for Reader-A1/A2 Binding; M4x4 Included only with A2 Installation Outline Drawing Installation Procedure ■ Installing the Option Attachment kit for Reader...
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4. Host Machine Options NOTE: The removed screws will be used in step 4. NOTE: • Screw holes [A] may or may not be present. • Do not use this screw hole [A]. Binding; M4x4...
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4. Host Machine Options NOTE: Use the screws removed in step 2. ■ Installing the Utility Tray Remove the packaging materials and tapes.
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4. Host Machine Options CAUTION: Do not open it too wide, or it may be broken.
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4. Host Machine Options CAUTION: Do not open it too wide, or it may be broken.
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4. Host Machine Options CAUTION: Points to Note at Installation If the holes are marked with alphabets as shown below, align the holes marked with D, G, J, M, and P with the holes in the host machine. TP; M4x8 Black...
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4. Host Machine Options CAUTION: Do not open it too wide, or it may be broken.
4. Host Machine Options Copy Card Reader-F1 Points to Note at Installation • To install this equipment, the Copy Card Reader Attachment Kit is required. • Refer to "Table of Options Combination" when installing this equipment before operation. • When using options and the Copy Card Reader together, install the Copy Card Reader first. Essential Items to Be Performed Before Installation •...
4. Host Machine Options Installation Procedure ■ Installing the Option Attachment kit for Reader NOTE: The removed screws will be used in step 4.
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4. Host Machine Options NOTE: • Screw holes [A] may or may not be present. • Do not use this screw hole [A]. Binding; M4x4 NOTE: Use the screws removed in step 2.
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4. Host Machine Options ■ Removing the Covers...
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4. Host Machine Options ■ Installing the Copy Card Reader CAUTION: • Remove screws while holding the Face Plate. • Be careful not to drop the Face Plate. NOTE: Both removed screws will be used in step 5.
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4. Host Machine Options NOTE: The removed screw will be used in step 5.
4. Host Machine Options Checking after Installation 1. Connect the power plug of the host machine to the power outlet. 2. Turn the main power switch ON.
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4. Host Machine Options 3. Check the model of the Card Reader in service mode. (Default: 0 "Card Reader-F1") COPIER > OPTION > ACC > CR-TYPE 4. Set the number of card (number of department ID) that can be used with the Card Reader in service mode.(Lv.2). COPIER >...
4. Host Machine Options Voice Operation Kit-D1 Points to Note at Installation • The option "Option Attachment kit for Reader" is needed to install this equipment. • This equipment requires the option, the "Numeric Keypad." To install the Numeric Keypad, refer to its Installation Procedure. •...
4. Host Machine Options Installation Outline Drawing Checking the Contents ■ Option Attachment kit for Reader-A1/A2 Binding; M4x4 Included only with A2...
4. Host Machine Options ■ Voice Operation Kit-D1 M3x6 Binding; Binding; M3x14 M4x14 Binding; Binding; M4x20 M4x14 M3x6 <Others> Guides are included Installation Procedure ■ Installing the Option Attachment kit for Reader...
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4. Host Machine Options NOTE: The removed screws will be used in step 4. NOTE: • Screw holes [A] may or may not be present. • Do not use this screw hole [A]. Binding; M4x4...
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4. Host Machine Options NOTE: Use the screws removed in step 2.
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4. Host Machine Options CAUTION: • Remove screws while holding the Face Plate. • Be careful not to drop the Face Plate. NOTE: The removed screws will be used in step 8.
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4. Host Machine Options CAUTION: Be careful when inserting the connector so that it is securely fitted. NOTE: Use 2 screws removed in step 5. M3x6...
4. Host Machine Options NOTE: When using in combination with the Copy Card Reader Checking after Installation NOTE: When changing the settings upon user’s request, it is required to log in as a system manager in accordance with instructions from the user administrator.
4. Host Machine Options Voice Guidance Kit-G1 Points to Note when Installing • The option "Option Attachment kit for Reader" is needed to install this equipment. • This equipment requires the option, the "Numeric Keypad." To install the Numeric Keypad, refer to its Installation Procedure. •...
4. Host Machine Options Installation Procedure ■ Installing the Option Attachment kit for Reader NOTE: The removed screws will be used in step 4.
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4. Host Machine Options NOTE: • Screw holes [A] may or may not be present. • Do not use this screw hole [A]. Binding; M4x4 NOTE: Use the screws removed in step 2.
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4. Host Machine Options CAUTION: • Remove screws while holding the Face Plate. • Be careful not to drop the Face Plate. NOTE: The removed screws will be used in step 8.
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4. Host Machine Options Binding; Binding; M4x16 M3x16 M3x16 M4x16 NOTE: Install the Speaker Unit (Upper) while pressing it from the direction of the arrow. Binding; M4x6...
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4. Host Machine Options NOTE: Be sure to attach the Ring Cores within 50 mm from the end of the Speaker Cable. 50mm...
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4. Host Machine Options NOTE: When using in combination with the Copy Card Reader ■ Checking the Settings NOTE: When changing the settings upon user’s request, it is required to log in as a system manager in accordance with instructions from the user administrator.
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4. Host Machine Options ■ Operation Check NOTE: Perform the following check from the Voice Recognition button on the numeric keypad. ● When Using 1. Press the Voice Guidance Start button. 2. Once the indication on the screen is framed in red, the "Voice Guidance Kit" becomes enabled. ●...
4. Host Machine Options Numeric Keypad-A1/A2 Points to Note at Installation • When using options and the NFC Kit together, install the NFC Kit first. • The pictures and illustrations used may be different from the product in front of you, but the procedure is the same. Essential Items to Be Performed Before Installation •...
4. Host Machine Options Checking the Contents Large 2x Small 1x TP; M3x6 P Tightening; TP; M3x10 Binding Tapping; M3x8 M3x16 Binding; TP; M3x16 M4x16 Only for A2 Installation Procedure...
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4. Host Machine Options Binding Tapping; M3x16 NOTE: Be sure to install the cores in the position shown in the following figure. 110 mm 140 mm...
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4. Host Machine Options CAUTION: • Do not clean the peeled surface with alcohol after removing the sheet. • If any glue remains on the peeled surface, clean by the removed sheet.
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4. Host Machine Options NOTE: Store the removed Small Covers in step 17.
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4. Host Machine Options CAUTION: When installing the Cover, be careful not to trap the cable. CAUTION: Place the core inside the Cover.
4. Host Machine Options IC Card Reader Box for Numeric Keypad-A1 Points to Note at Installation • When using options and the NFC Kit together, install the NFC Kit first. • The pictures and illustrations used may be different from the product in front of you, but the procedure is the same. •...
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4. Host Machine Options *1: When installing the IC Card Reader, use it as necessary. <Numeric Keypad-A1/A2> Large 2x Small 1x TP; M3x6 P Tightening; Binding Tapping; TP; M3x10 M3x8 M3x16 Binding; M4x16 TP; M3x16 Only for A2...
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4. Host Machine Options CAUTION: • Do not clean the peeled surface with alcohol after removing the sheet. • If any glue remains on the peeled surface, clean by the removed sheet. NOTE: Store the removed Small Covers in step 27.
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4. Host Machine Options Large Binding Tapping; M3x16...
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4. Host Machine Options NOTE: Be sure to install the cores in the position shown in the following figure. 110 mm 140 mm...
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4. Host Machine Options CAUTION: When installing the Cover, be careful not to trap the cable. TP; M3x6...
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4. Host Machine Options NOTE: Hook only the cable for USB on the Wire Saddle.
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4. Host Machine Options NOTE: Store the Small Cover removed in step 11.
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4. Host Machine Options ■ Installing the Card Reader (IC Card Reader Box for Numeric Keypad-A1) ● IC Card Reader NOTE: Store the excess length of the cable in the position as shown in the figure.
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4. Host Machine Options NOTE: Be sure to adjust the number of cushions according to the thickness of the Card Reader.
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4. Host Machine Options ● Procedure after Work Installing the covers removed in the previous step. Connect the power plug to the outlet. Turn ON the main power switch.
4. Host Machine Options Serial Interface Kit-K3 / Copy Control Interface Kit-A1 Points to Note at Installation Refer to "Table of Options Combination" when installing this equipment before operation. Table of Options Combination Copy Card Read- Voice Operation Voice Guidance Kit Serial I/F Kit Copy Control I/F Kit Serial I/F Kit...
4. Host Machine Options Drum Heater-C1 Checking before Installation ■ Points to Note on Installation • Confirm that the Heater Kit has already been installed in the host machine. • When the cassette heater PCB is installed as standard, replace the cassette heater PCB with the heater PCB in the Heater Kit.
4. Host Machine Options Installation Procedure 1. Open the Front Cover. 2. Open the Right Cover. CAUTION: Keep the Right Cover open by 50 mm or more to avoid damaging the Drum Unit.
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4. Host Machine Options 3. Turn the Lock Lever, and remove the Waste Toner Container. 4. Turn the Developing Pressure Lever. • 1 Screw (The removed screw will be used in step 34) 5. Remove the Drum Unit. CAUTION: • Do not touch the surface of the drum during the work. •...
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4. Host Machine Options 6. Remove the Developing Assembly Cover. • 1 Screw 7. Free the cable from the Guide, and pull out the Developing Assembly to the position for disconnecting the connector. Disconnect the connector and remove the Developing Assembly.
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4. Host Machine Options 8. Remove the Developing Stay. • 2 Screws (The removed screws will be used in step 19.) 9. Remove the Power Supply Cord Retainer (only for the 120 V model) and disconnect the Power Supply Cord. •...
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4. Host Machine Options 12. If the Cassette Pedestal is installed, disconnect the connectors. • 3 Connectors • 3 Cable Guides 13. Remove the Rear Lower Cover. • 4 Screws • 1 Claw...
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4. Host Machine Options 14. Remove the Left Upper Cover Unit. • 1 Screw 15. Remove the Left Cover. • 3 Screws 16. Remove the Left Rear Cover. • 4 Screws...
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4. Host Machine Options 17. Remove the Power Supply Unit. • 2 Screws • 13 Connectors 18. Connect the connector of Relay Cable and connector of Drum Heater. • 1 Connector...
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4. Host Machine Options 19. Install the Drum Heater to the host machine. • 2 Screws (Use the screws removed in step 8.) CAUTION: When installing the Drum Heater, make sure to avoid damaging the Pre-transfer Guide. NOTE: Insert the Positioning Pins of Drum Heater to holes of Rear Frame.
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4. Host Machine Options 20. Route the Drum Heater Harness as shown in the figure. 21. Connect the connector of Drum Heater Harness to J1104 of Heater PCB. 22. Install the Power Supply Unit. • 2 Screws • 13 Connectors...
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4. Host Machine Options 23. Install the Left Rear Cover. • 4 Screws 24. Install the Left Cover. • 3 Claws • 3 Screws 25. Install the Left Upper Cover Unit. • 1 Screw...
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4. Host Machine Options 26. Install the Rear Lower Cover. • 1 Claw • 4 Screws 27. Install the connector of Cassette Pedestal (when installing the Cassette Pedestal). • 3 Connectors • 3 Guides...
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4. Host Machine Options 30. Install the Power Supply Cord and Power Supply Cord Retainer. (Only for the 120 V model) • 1 Screw 31. Move the Developing Assembly to the position to connect the connector and then connect the connector. Insert the Developing Assembly until it stops and then secure the cable with the guide.
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4. Host Machine Options 32. Install the Developing Assembly Cover. • 1 Screw 33. Install the Drum Unit. CAUTION: When installing the Drum Unit, make sure that the Drum Unit and Drum Unit Rail of host machine are engaged. 34. Turn the Developing Pressure Lever and secure the Drum Unit. •...
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4. Host Machine Options 35. Install the Waste Toner Container and turn the Lock Lever to secure it. 36. Close the Front Cover. 37. Close the Right Cover.
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4. Host Machine Options 38. Turn ON the Environment Heater Switch 39. Connect the power plug of the host machine to the outlet. 40. Turn ON the Main Power Switch.
4. Host Machine Options HDD-related Option Points to Note at Installation CAUTION: • When using the mirroring function, be sure to install 2 HDDs of the same capacity. • If the HDD is replaced with a high-capacity HDD, the HDD needs to be initialized. •...
4. Host Machine Options 2. If a message prompting the user to update the version appears, press [Update] to automatically update the version of this equipment. If [Skip] is selected, a message prompting the user to update the version will appear every time the host machine is started. In the service mode ( Lv.2 ) shown below, it is possible to set not to display the message.
4. Host Machine Options <HDD Mirroring Kit> CAUTION: The red cable shown below may be included in the package instead of the HDD Cable2 (Blue), but the same procedures as the blue cable applies. Be sure to confirm that the label [B] is attached to the cable before connecting it to [B] of the Controller PCB. HDD Cable 2 (Red) HDD Cable 2 (Blue) TP ;...
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4. Host Machine Options ● Installation Procedure NOTE: The removed screw will be used in step 7.
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4. Host Machine Options P Tightening ; M3x8...
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4. Host Machine Options Sems ; M3x4 NOTE: Use the screw removed in step 2.
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4. Host Machine Options Connect the power plug to the outlet. ● HDD Initialization Procedure 1. Requirements 1. PC Service Support Tool in the version that supports this host machine must be installed. 2. Cross Ethernet Cable (when SST is used) 2.
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4. Host Machine Options <In case of USB flash drive> 1. Connect the USB flash drive to the PC. 2. Start up SST, and click the USB icon displayed in the target selection screen. 3. Select the drive, the model series, and the version to be written to the USB flash drive, and click [Confirm]. 4.
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4. Host Machine Options NOTE: The removed screws will be used in "Installing the HDD > step 3". NOTE: When replacing the HDD with an Optional HDD (1TB), the removed HDD will not be used.
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4. Host Machine Options CAUTION: Be sure to connect the communication cable to the correct port. Connecting the cable to the wrong port causes an HDD error. NOTE: Run the HDD Cable 1 (Red) through the hole of the plate of the Controller PCB, and then connect the cable to [A] (shown in the figure) of the Controller PCB.
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4. Host Machine Options CAUTION: Run the HDD Cable 2 (Blue) or HDD Cable 2 (Red) (with the label [B] attached) through the hole of the plate of the Controller PCB, and then connect the cable to [B] (shown in the figure) of the Controller PCB. <When the HDD Cable 2 (Blue) is used>...
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4. Host Machine Options <When the HDD Cable 2 (Red) is used> NOTE: Pull out the excess length of the cable installed in the previous step to the directions of arrows.
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4. Host Machine Options CAUTION: Locate the cable as holding the excess length to prevent the cable to be pinched.
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4. Host Machine Options NOTE: Locate the excess length as shown in the figure.
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4. Host Machine Options ● Assembling the Option HDD NOTE: Assemble 2 units when installing the Optional HDD (1 TB). P Tightening ; M3x8 Sems ; M3x4...
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4. Host Machine Options ● Installing the Main Controller Box <In the case of 1-Pass ADF>...
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4. Host Machine Options <In the case of Reverse ADF>...
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4. Host Machine Options ● Installing the HDD NOTE: • When removed from the host machine, return the standard HDD to the Slot 1 (Left). • When 2 units for the Option HDD were assembled, install the first Option HDD to the Slot 1 (Left).
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4. Host Machine Options NOTE: Install the second HDD to the Slot 2 (Right). NOTE: Use the screws removed in "Removing the Main Controller Box > Step 2".
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4. Host Machine Options ● HDD Initialization Procedure NOTE: This work is performed when 2 units for the Optional HDD (1 TB) were assembled. 1. Items to Prepare 1. PC Be sure that the version of the Service Support Tool that supports the host machine is installed. 2.
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4. Host Machine Options ● Setting the Mirroring 1. Make a setting of mirroring. • Set the value of service mode to "1". COPIER > OPTION > FNC-SW > W/RAID 2. Turn OFF/ON the main power of the host machine to enable the setting value. 3.
4. Host Machine Options Super G3 FAX Board-BF1 Points to Note at Installation • When installing the Super G3 2nd Line Fax Board and this equipment at the same time, after checking "Checking the Contents", and install them following the Installation Procedure for Super G3 2nd Line Fax Board. •...
4. Host Machine Options Checking the Contents M3x4 Black Included for USA and Taiwan 2 Contact type Only for Asia Only for Europe 6 Contact type Only for France Only for Germany Only for U.K <Others> • Including guides...
4. Host Machine Options Installation Procedure NOTE: • When installing the Super G3 2nd Line Fax Board and this equipment at the same time, check the parts included in the package, and install them following the Installation Procedure for Super G3 2nd Line Fax Board. •...
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4. Host Machine Options CAUTION: For Europe, the removed screw is used in the next step.
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4. Host Machine Options NOTE: This step is only for Europe. NOTE: Use the screw removed in the previous step.
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4. Host Machine Options CAUTION: • Be sure not to damage the speaker [A]. • Be sure to tighten the screw while holding the FAX Unit. • After tightening the screw of the FAX Unit, check for any backlash. If there is backlash, tighten the screw again with the protrusion precisely fitted.
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4. Host Machine Options NOTE: When cutting off the part, be sure not to make burrs.
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4. Host Machine Options NOTE: This step is only for USA and Taiwan. Affix the FAX Approval Label in the vacant space.
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4. Host Machine Options NOTE: This step is only for Europe. Connect the PTT Plug matched the field or area to the PTT Cable (6 contact type). CAUTION: Do not connect the Telephone Cord (2 contact type) with the PTT Plug. Connect the end of the PTT Cable or Telephone Cord to the modular jack on the Host machine, and connect the other end to the modular jack on the wall.
4. Host Machine Options Turn ON the main power switch. CAUTION: If the machine does not recognize this equipment, unplug and then plug the power plug after turning OFF the main power switch, or turn OFF the main power switch and then turn it ON within 20 seconds. To avoid this symptom, unplug the power plug or turn the breaker OFF when installing.
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4. Host Machine Options 2. Send the test document from this machine to another machine that can handle the communication test to check that this machine can send the data correctly. 3. Send the test document from the target to this machine to check if the machine can receive the document properly.
4. Host Machine Options Super G3 2nd Line Fax Board-BF1 Essential Items to Be Performed Before Installation • Turn OFF the main power of the host machine, and disconnect the power plug from the outlet. WARNING: • If performing work without disconnecting the power plug of the host machine, it may cause electrical shock. •...
4. Host Machine Options Only for Taiwan 2 Contact type Only for Asia Only for Europe 6 Contact type Only for France Only for Germany Only for U.K Preparation NOTE: • When the Super G3 FAX Board is installed: Perform steps 1 to 5, and proceed to step 8. •...
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4. Host Machine Options NOTE: When installing the FAX Unit, use the screw removed when removing the unit, or the screw included in the package of the Super G3 Fax Board (TP; M3x4 Black). CAUTION: • Be sure not to damage the speaker [A]. •...
Page 464
4. Host Machine Options Long NOTE: Because the 4 screws [A] need to be removed when installing the Super G3 3rd/4th Line Fax Board at the same time, it is efficient not to tighten them here. TP; M3x4...
Page 465
4. Host Machine Options CAUTION: Be sure not to pass the cable through the Wire Saddle but secure it with the guide. NOTE: Because [A] of the USB Cable needs to be disconnected when installing the Super G3 3rd/4th Line Fax Board at the same time, it is efficient not to connect it here.
Page 466
4. Host Machine Options NOTE: Pass the Modular Cable inside the Speaker Holder, and install the G3 FAX Control PCB. NOTE: When installing the Super G3 3rd/4th Line Fax Board at the same time, the following step is not necessary.
4. Host Machine Options Subsequent Work NOTE: When performing the following steps, it is efficient to install the cover after installing the Super G3 3rd/4th Line Fax Board in case of installing the fax board at the same time. NOTE: •...
Page 469
4. Host Machine Options NOTE: • The following work is required only when installing the Super G3 FAX Board at the same time. • This step is only for USA and Taiwan. Affix the FAX Approval Label (1-Line) in the vacant space. NOTE: This step is only for Taiwan.
Page 470
4. Host Machine Options NOTE: When installing the Super G3 3rd/4th Line Fax Board at the same time, the following step is not necessary. Affix the appropriate Modular Label. If a label is already affixed, remove it and then affix the appropriate label.
Page 471
4. Host Machine Options NOTE: • This step is only for Europe. • When installing the Super G3 FAX Board at the same time, assemble it by following the same procedure. Connect the PTT Plug matched the field or area to the PTT Cable (6 contact type). CAUTION: Do not connect the Telephone Cord (2 contact type) with the PTT Plug.
Page 472
4. Host Machine Options Connect one end of the Telephone Cord of the 2-Line to the modular jack on the host machine and the end of the modular jack on the wall. NOTE: When installing the Super G3 3rd/4th Line Fax Board at the same time, the following step is not necessary. Install the Dust Cover.
4. Host Machine Options Turn ON the main power switch. CAUTION: If the machine does not recognize this equipment, unplug and then plug the power plug after turning OFF the main power switch, or turn OFF the main power switch and then turn it ON within 20 seconds. To avoid this symptom, unplug the power plug or turn the breaker OFF when installing.
Page 474
4. Host Machine Options 1. Set the user telephone number. [Settings/Registration] > [Function Settings] > [Send] > [Fax Settings] > [Set Line] > [Line 2] > [Register Unit Telephone Number] > Enter FAX number > [OK] 2. Set the type of telephone line. [Settings/Registration] >...
4. Host Machine Options Super G3 3rd/4th Line Fax Board-AS1 Product Name Safety regulations require the product's name to be registered. In some regions where this product is sold, the following name may be registered instead. • F632503 Points to Note at Installation •...
4. Host Machine Options Checking the Contents Only for Asia M3x4 Only for Taiwan Installation Procedure NOTE: • When installing Super G3 2nd Line Fax Board at the same time, start from "Installing the Equipment". • When installing this equipment later, start from "Preparation".
Page 479
4. Host Machine Options NOTE: Will be used in "Installing the Equipment". ■ Installing the Equipment NOTE: 2 Screws (Use the removed screws or TP; M3x4 included with the FAX (2-Line)
Page 484
4. Host Machine Options NOTE: This step is only for Taiwan. Affix the FAX Approval Label in the vacant space. Affix the appropriate Modular Label. If a label is already affixed, remove it and then affix the appropriate label.
Page 485
4. Host Machine Options Remove the 2 Dust Covers if installed. CAUTION: Do not insert a screwdriver, etc. into the modular terminal. NOTE: Keep the removed Dust Cover. Connect one of the 2 Telephone Cords or the 2 PTT Cables to the modular jack on the host machine and the other cord to the modular jack on the wall.
4. Host Machine Options Turn ON the main power switch. CAUTION: If the machine does not recognize this equipment, unplug and then plug the power plug after turning OFF the main power switch, or turn OFF the main power switch and then turn it ON within 20 seconds. To avoid this symptom, unplug the power plug or turn the breaker OFF when installing.
Page 487
4. Host Machine Options 2. Select the sending line. Press [Fax] > [Options] > [Select Line], select the added line, then press [OK] button. 3. Send and receive a test original between the equipment and a remote unit with which a communication test can be performed and check if it can be sent and receive correctly.
4. Host Machine Options Super G3 3rd_4th Line Fax Board-AS2 Product Name Safety regulations require the product's name to be registered. In some regions where this product is sold, the following name may be registered instead. • F632503 Points to Note at Installation •...
4. Host Machine Options Checking the Contents Only for Asia M3x4 Installation Procedure NOTE: • When installing Super G3 2nd Line Fax Board at the same time, start from "Installing the Equipment". • When installing this equipment later, start from "Preparation".
Page 492
4. Host Machine Options NOTE: Will be used in "Installing the Equipment". ■ Installing the Equipment NOTE: 2 Screws (Use the removed screws or TP; M3x4 included with the FAX (2-Line)
Page 497
4. Host Machine Options Affix the appropriate Modular Label. If a label is already affixed, remove it and then affix the appropriate label. Remove the 2 Dust Covers if installed. CAUTION: Do not insert a screwdriver, etc. into the modular terminal. NOTE: Keep the removed Dust Cover.
4. Host Machine Options Connect one of the 2 Telephone Cords or the 2 PTT Cables to the modular jack on the host machine and the other cord to the modular jack on the wall. Connect the power plug to the outlet. Turn ON the main power switch.
Page 499
4. Host Machine Options 2. Confirm that service mode parameter below is "0". In the case, parameter is "1", change to "0". • COPIER > OPTION > DSPLY-SW > SDTM-DSP NOTE: To change parameter to "0" makes no show below [Settings/Registration > Preferences > Time/Energy Settings > Auto Shutdown Time] and auto shut down is not available.
5. Paper Feed Options Paper Deck Unit-F1 Checking before Installation Requirements for the installation place are given below. It is recommended to look over the place to be used for installation before delivering the equipment to the user. CAUTION: • Install the host machine first and then install the Paper Deck. •...
5. Paper Feed Options 2. Open the plastic packing bag. Remove the Paper Deck from the palette with holding the parts as shown in the figure. 3. Remove the all packaging tapes and cushioning materials other than the fixing plate on the fixing plate. Checking the Contents Check that none of the included parts is missing.
Page 503
5. Paper Feed Options ■ Contents of the Equipment [1] Paper Deck Unit [2] Screw (RS tightening; M4x8) [3] Latch Plate A (Front) [4] Latch Plate B(Rear) [5] Latch Plate C (Front) [6] Latch Plate D (Rear) [7] Screw (Binding(Black); M4x25) [8] Feed Guide [9] Screw (Binding;...
5. Paper Feed Options Installation Procedure ■ Preparation of the Paper Deck 1. Remove the screw of the fixing plate. • 1 Screw...
Page 505
5. Paper Feed Options 2. Remove the screw from the base stay unit and then attach it as shown in the following figure. • 1 Screw NOTE: Return the screw to the original position to fix the base stay unit for relocation. 3.
Page 506
5. Paper Feed Options 4. Remove the screw of the fixing plate. • 3 Screws 5. Insert screwdrivers into the hole and push the release lever down to open the compartment.
Page 507
5. Paper Feed Options 6. Remove the fixing plate and the cushioning material. • 2 Screws NOTE: Check that the cushioning material is removed. 7. Remove the fixing plate and the cushioning material. • 1 Screw NOTE: Check that the cushioning material is removed.
Page 508
5. Paper Feed Options 8. Remove the fixing part of lifter plate, cushioning material and tapes. • 2 Screws 9. Close the compartment.
Page 509
5. Paper Feed Options 10. In the case, Cassette Feeding Unit-AN1 is installed, remove 2 positioning pins and then attach them at position B as shown in the following figure. ■ Preparation of the Host Machine 1. Open the cassette 1.
Page 510
5. Paper Feed Options 2. Cut 3 face covers. CAUTION: Be sure to remove the face cover properly so that no bur is formed. 3. Attach the latch plate C (front) with 2 screws removed at procedure 6 and 7 in "Preparation of the Paper Deck". Close the cassette 1 •...
Page 511
5. Paper Feed Options 4. Attach the latch plate D (rear). • 2 Bosses • 2 Screws (RS tightening; M4x8) RS tightening M4x8 5. Remove the face cover. • 3 Claws • 3 Protrusions...
Page 512
5. Paper Feed Options 6. Attach the 2 feed guides.
Page 513
5. Paper Feed Options ■ Connection with the Host Machine 1. Insert the positioning pins to the holes on the host machine and then fix the base stay. In the case, Cassette Feeding Unit-AN1 is installed. • 3 Screws (Binding (Black); M4x25) Binding(Black);...
Page 514
5. Paper Feed Options 2. Slide the Paper Deck to the host machine.
Page 515
5. Paper Feed Options 3. Loosen the screws to move the wheel to the floor and then fasten the screws. • 2 Screws...
Page 516
5. Paper Feed Options 4. Loosen the screws to move the wheel to the floor and then fasten the screws. • 2 Screws...
Page 517
5. Paper Feed Options 5. Remove the face seal and the connector cover. 6. Attach the wire saddle.
Page 518
5. Paper Feed Options 7. Connect the lattice connector to the host machine and then fix the harness with the wire saddle. • 1 Connector • 1 Wire Saddle CAUTION: Check that the main power switch is OFF and the power plug is disconnected from the outlet.
Page 519
5. Paper Feed Options 8. Attach the Cassette No. Label "4" or "5" • High Capacity Cassette Feeding Unit-B1 is installed:4 • Cassette Feeding Unit-AN1 is installed:5...
Page 520
5. Paper Feed Options 9. Attach the Paper Size Label with a gap in 5mm from the cassette No. Label while aligning right edge of the labels. NOTE: Keep the paper size label for use when paper size is changed. 10.
Page 521
5. Paper Feed Options ■ Switching the Paper Size 1. Press the open button to open the compartment. 2. Relocate the paper guide plate at the specified paper size. Paper size is marked as shown in the figure. • 2 Screws Paper Size Paper Size CAUTION:...
Page 522
5. Paper Feed Options 3. Relocate the paper guide plate at the specified paper length. Paper size is marked as shown in the figure. • 1 Screw Paper Size Paper Size CAUTION: The paper jam may occur when the paper size is different between top and bottom of the paper guide plate. 4.
5. Paper Feed Options Checking after Installation ■ Disposal Parts Following disposal parts are remained after completion of the installation work. Screw (Tooth Washer Sems; M4x8) 4pcs Screw (TP; M3x6) 2pcs Screw (Binding; M4x45)*1 3pcs Screw (Binding (Black); M4x25)*2 3pcs Cassette No.
Page 524
5. Paper Feed Options ■ Service Mode Adjustment 1. Adjust the setting value on the following service mode. • (Lv.2) COPIER > ADJUST > MISC > DK-ADJ-Y NOTE: Setting Range: -128 to 127 L is increased 0.1mm by setting value 1. •...
Page 525
5. Paper Feed Options 2. Loosen the screws at the latch plate and then adjust the latch plate (1scale = 1mm). • 2 Screws • When L is large, move the latch plate to front [A]. • When L is small, move the latch plate to rear [B]. NOTE: The screws retaining the latch plate are locked with the paint to avoid loosening during the transport.
Page 526
5. Paper Feed Options 3. Fasten the screws. • 2 Screws 4. Move the front cover fitting to the amount of the latch plate movement. Refer to the next item "Front Cover Positioning Adjustment" for detail. 5. Close the compartment and connect to the host machine. 6.
Page 527
5. Paper Feed Options ■ Front Cover Positioning Adjustment 1. Check the gap on the front cover. • Gap between the front cover and the right cover: 3+/-1mm • Gap between the front cover and the upper cover: 4+/-1mm 4+/-1mm 3+/-1mm NOTE: Loosen the screws on the front cover and then adjust the gap within the range.
5. Paper Feed Options Installation Procedure ■ Preparation of the Paper Deck Unit 1. Disconnect the Lattice Connector from the host machine. • 1 Wire Saddle • 1 Connector 2. Pull the Release Lever and then with draw the Paper Deck Unit until it stops.
Page 530
5. Paper Feed Options 3. Insert screwdrivers into the hole at rear left side of the Compartment and then release the lever to open it. NOTE: Insert screwdrivers into the hole indicated by the arrow. 4. Remove the Rear Cover. •...
Page 531
5. Paper Feed Options 5. Cut the Face Cover from the Rear Cover. CAUTION: Be sure to remove the Face Cover properly so that no burr is formed.
Page 532
5. Paper Feed Options 6. Remove the Right Cover. • 5 Screws 7. Loosen the 2 screws and then remove the Upper Left Cover.
Page 533
5. Paper Feed Options 8. Remove the Upper Cover. • 3 Screws 9. Put the connector through the hole in the top plate and then fix the Heater Unit. • 2 Hooks • 1 Screw (Toothed Washer Sems; M4x8) Toothed Washer; M4x8...
Page 534
5. Paper Feed Options 10. Insert the connector of the Heater Unit to the panel mount part.
Page 535
5. Paper Feed Options 11. Install the AC Input Connector in the power cord mount. • 1 Screw (Toothed Washer Sems; M4x8) CAUTION: Fix the Grounding Cable in the correct direction. Toothed Washer; M4x8...
Page 536
5. Paper Feed Options 12. Install the Wire Saddles (black) as shown in the figure.
Page 537
5. Paper Feed Options 13. Connect the Relay Harness Unit and then fix it with the Wire Saddles (black) and Reuse Bands as shown in the figure. • 2 Connectors • 2 Reuse Bands • 5 Wire Saddles...
Page 538
5. Paper Feed Options 14. Install the Upper Cover. • 2 Protrusions • 2 Screws (P Tightening; M4x8) • 1 Screw (RS tightening; M4x8) 15. Fasten the 2 screws to install the Upper Left Cover.
Page 539
5. Paper Feed Options 16. Install the Right Cover. • 2 Hooks • 5 Screws (RS Tightening; M4x8) 17. Install the Rear Cover. • 5 Screws (RS Tightening; M4x8)
Page 540
5. Paper Feed Options 18. Close the Compartment and then connect the Paper Deck Unit with the host machine.
Page 541
5. Paper Feed Options ■ Connection with the Host Machine 1. Remove the Connector Cover, and then disconnect the Connectors. • 1 Screw • 3 Connectors...
Page 542
5. Paper Feed Options 2. Remove the Lower Rear Cover, and then cut off the Face Cover with side cutters. • 4 Screws • 1 Claw CAUTION: Be sure to remove the Face Cover properly so that no burr is formed.
Page 543
5. Paper Feed Options 3. Install the AC Output Connect (short). • 1 Connector • 1 Toothed Washer • 1 Screw (Binding; M4x6) CAUTION: Fix the Grounding Cable in the correct direction. Binging; M4x6 DECK...
Page 544
5. Paper Feed Options 4. Install the Lower Rear Cover. • 1 Claw • 4 Screws (RS Tightening; M3x8) 5. Install the Connector Cover. • 3 Guides • 3 Connectors • 1 Screw (W Sems; M3x8)
Page 545
5. Paper Feed Options 6. Remove the 2 Face Seals. 7. Install the Wire Saddles (white).
Page 546
5. Paper Feed Options 8. Connect the Lattice Connector of the Paper Deck Unit to the host machine. • 1 Connector • 1 Wire Saddle 9. Connect the AC cable to host machine and the Paper Deck Unit. • 2 Wire Saddles (white) CAUTION: Make sure that the Intermediate Power Cable is fully connected to the outlet.
Page 547
5. Paper Feed Options 10. Install the Plug Cover. • 1 Screw (Binding (black); M4x4) Binding (black); M4x4 11. Affix the Power Supply Label as shown in the figure. 12. Connect the power plug to the outlet.
5. Paper Feed Options 13. Turn ON the main power switch of the host machine. Checking after Installation ■ Disposal Parts Following disposal parts are remained after the installation procedure. Cable Protection Bushing 1pc. Face Seal 2pcs. Removed face cover 2pcs.
5. Paper Feed Options Cassette Feeding Unit-AN1 Checking before Installation ■ Points to Note at Installation • Although pictures or illustrations used for explanation may differ from the actual things, the procedure is the same. ■ Product Name Safety regulations require the product's name to be registered. In some regions where this product is sold, the following name may be registered instead.
5. Paper Feed Options Unpacking and Checking the Contents ■ Unpacking CAUTION: • When lifting this equipment, be sure to firmly grip the bottom of both sides (left and right). • Holding the machine by any portion other than those indicated may result in injury or damage. CAUTION: Do not operate the Trail Edge Guide Plate/Side Guide Plate without pulling out the cassette.
Page 551
5. Paper Feed Options NOTE: Open the plastics, and remove the 2 pads by lifting the rear of the equipment. Then, tuck the plastics toward the front.
Page 552
5. Paper Feed Options NOTE: Lift the front of this equipment and then remove the remaining 2 pads and plastic bag. Remove all the tapes from the exterior.
Page 553
5. Paper Feed Options CAUTION: Perform the following work for each cassette. NOTE: Remove all the packaging materials affixed inside the cassette. ■ Checking the Contents M3x8.5...
5. Paper Feed Options Installation Procedure NOTE: If there is a Right Lower Cover (Lower), remove it. NOTE: If there are Handle Covers, remove them.
Page 555
5. Paper Feed Options CAUTION: Be sure to open the Cassette Right Lower Cover when placing the Host Machine; otherwise, it may be damaged.
Page 556
5. Paper Feed Options CAUTION: • When mounting the host machine to the equipment, be sure to move the host machine parallel and fit the 2 Positioning Pins on top of the equipment into the holes on the Base Plate of the host machine. •...
Page 558
5. Paper Feed Options CAUTION: When attaching the Connecting Fixture, be sure to attach it in the correct direction. M3x8.5...
Page 559
5. Paper Feed Options NOTE: The removed screw will be used in step 12.
Page 560
5. Paper Feed Options CAUTION: The routing of the Cassette Heater Cable differs depending on whether there is a Relay Connector at [A]. <When there is a Relay Connector> CAUTION: Be sure to tuck the extra slack of the harness to the inside to prevent the cable from being trapped.
Page 561
5. Paper Feed Options <When there is no Relay Connector> CAUTION: <Points to note on the Cassette Heater Cable> • Do not connect the connector of the Cassette Heater Cable to the [A] part. • Be sure that the part of the cable secured in the guide is covered with the protection tube [B], and tuck the extra slack of the harness to the inside.
Page 562
5. Paper Feed Options CAUTION: • Be sure to pay attention to the direction in which to connect the Grounding Wire. • Be sure to connect it from the direction of the arrow marked on the plate.
Page 563
5. Paper Feed Options NOTE: Use the screws removed in step 9. NOTE: • Move the host machine to the installation position, and rotate the 4 adjusters clockwise by hand to secure the host machine in place. • Be sure to secure it in place to prevent overturning. •...
5. Paper Feed Options Setting the Cassette NOTE: • Holding the Guide Plate Lever, adjust each Guide Plate to the specified size. • Adjust the position of each Guide Plate according to the paper size. Trailing Edge Guide Plate Lever Trailing Edge Guide Plate Side Guide...
Page 565
5. Paper Feed Options NOTE: • Affix the Cassette Size Label matching to the loaded paper size. • Keep the Paper Size Label for use when changing paper size. • Affix the label with its lower edge aligned with the lower edge of the number label, approx. 5.0 mm away from the number label.
5. Paper Feed Options Image Position Adjustment ■ Margin Adjustment (1st side) 1. After setting the service mode as follow, press the Start key and output a test print from the Cassette 3 and 4. COPIER > TEST > PG > TYPE = 5 COPIER >...
5. Paper Feed Options Cassette Heater Unit-37 Essential Items to Be Performed Before Installation • Turn OFF the main power of the host machine, and disconnect the power plug from the outlet. WARNING: • If performing work without disconnecting the power plug of the host machine, it may cause electrical shock. •...
5. Paper Feed Options Checking the Contents W Sems Round End; P Tightening; M3x6 M3x8 Installation Procedure ■ In the case of Host machine NOTE: The Power Supply Cord Retainer is installed only on the 120V model.
Page 569
5. Paper Feed Options NOTE: Work for only when the Cassette Feeding Unit is installed...
Page 574
5. Paper Feed Options NOTE: Work for only when the Cassette Feeding Unit is installed NOTE: The Power Supply Cord Retainer is installed only on the 120V model.
Page 575
5. Paper Feed Options Turn the Environment Heater Switch ON. Connect the power plug of the host machine to the power outlet. Turn ON the main power switch. ■ In the case of Cassette Feeding Unit NOTE: The Power Supply Cord Retainer is installed only on the 120V model.
Page 578
5. Paper Feed Options W Sems Round End; M3x6...
Page 579
5. Paper Feed Options NOTE: The Power Supply Cord Retainer is installed only on the 120V model. Turn the Environment Heater Switch ON. Connect the power plug of the host machine to the power outlet. Turn ON the main power switch.
5. Paper Feed Options High Capacity Cassette Feeding Unit-B1 Checking before Installation ■ Product Name Safety regulations require the product's name to be registered. In some regions where this product is sold, the following name may be registered instead. • F713001 ■...
5. Paper Feed Options Unpacking and Checking the Contents ■ Unpacking CAUTION: • When lifting this equipment, be sure to firmly grip the bottom of both sides (left and right). • Holding the machine by any portion other than those indicated may result in injury or damage.
Page 582
5. Paper Feed Options NOTE: Remove all the tapes affixed to the exterior and inside the cassette. ■ Checking the Contents...
5. Paper Feed Options Installation Procedure NOTE: If there is a Right Lower Cover (Lower), remove it. NOTE: If there are Handle Covers, remove them.
Page 584
5. Paper Feed Options CAUTION: Be sure to open the Cassette Right Lower Cover when placing the Host Machine; otherwise, it may be damaged.
Page 585
5. Paper Feed Options CAUTION: • When mounting the host machine to the equipment, be sure to move the host machine parallel and fit the 2 Positioning Pins on top of the equipment into the holes on the Base Plate of the host machine. •...
Page 586
5. Paper Feed Options NOTE: The removed screw will be used in step 9.
Page 587
5. Paper Feed Options CAUTION: The routing of the Cassette Heater Cable differs depending on whether there is a Relay Connector at [A]. < When there is no Relay Connector > CAUTION: Be sure to tuck the extra slack of the harness to the inside to prevent the cable from being trapped.
Page 588
5. Paper Feed Options < When there is no Relay Connector > CAUTION: <Points to note on the Cassette Heater Cable> • Do not connect the connector of the Cassette Heater Cable to the [A] part. • Be sure that the part of the cable secured in the guide is covered with the protection tube [B], and tuck the extra slack of the harness to the inside.
Page 589
5. Paper Feed Options CAUTION: • Be sure to pay attention to the direction in which to connect the Grounding Wire. • Be sure to connect it from the direction of the arrow marked on the plate.
Page 590
5. Paper Feed Options NOTE: Use the screws removed in step 6.
Page 591
5. Paper Feed Options CAUTION: • Securely tighten the coin screw with a stubby screwdriver or a coin. • Be sure to check that the coin screw has been tightened securely.
Page 592
5. Paper Feed Options NOTE: • Move the host machine to the installation position, and rotate the 4 adjusters clockwise by hand to secure the host machine in place. • Be sure to secure it in place to prevent overturning. •...
5. Paper Feed Options NOTE: • Affix the Cassette Size Label matching to the loaded paper size. • Keep the Paper Size Label for use when changing paper size. • Affix the label with its lower edge aligned with the lower edge of the number label, approx. 5.0 mm away from the number label.
Page 595
5. Paper Feed Options 4. When the setting value was changed in previous step, write down the new adjustment value in the Service Label. 5. Exit service mode. 6. Perform printing again from the Cassette 3, and check that the left edge margin of the image is within 2.5 +/- 1.5 mm.
5. Paper Feed Options Cassette Heater Unit-41 Product Name Safety regulations require the product's name to be registered. In some regions where this product is sold, the following name may be registered instead. • F 711000 Points to Note on Installation CAUTION: Points to note when the High Capacity Pedestal is not Installed: Since the machine will contain heat at its bottom if this equipment is installed, be sure to avoid installation at locations where...
Page 603
5. Paper Feed Options ■ Installing the Cassette Heater...
Page 604
5. Paper Feed Options TP Round End M3x6...
Page 605
5. Paper Feed Options NOTE: The Heater Connector Cover comes in different shapes. Without ribs With ribs...
Page 606
5. Paper Feed Options CAUTION: • When the Heater Connector Cover has ribs, those ribs may interfere with cables. • Be sure to run the cables as shown in the figure below before installing the Connector Cover.
Page 607
5. Paper Feed Options ■ Installing the Cassette...
Page 608
5. Paper Feed Options NOTE: Slide the inner rails of the rails you pulled out toward the front side to ease insertion of the cassette.
Page 609
5. Paper Feed Options CAUTION: • Align the rails and push in the cassette to the first lock position. • Do not push in the cassette all the way because the Flat Cable is not connected.
Page 611
5. Paper Feed Options NOTE: Use the parts removed in "Removing the Cassette".
Page 612
5. Paper Feed Options NOTE: • Use the parts removed in "Removing the Cassette". • Hook the [B] part of the plate on the left side on the [A] part of the plate. • Push in the cassette and align the boss when hanging the hook [C].
Page 613
5. Paper Feed Options NOTE: • Use the parts removed in "Removing the Cassette". • Hook the [B] part of the plate on the right side on the [A] part of the plate.
Page 614
5. Paper Feed Options ■ Confirmation for the Heater Switch Connect the power plug of the host machine to the outlet. Turn ON the main power switch.
5. Paper Feed Options Envelope Feeder Attachment-D1 Points to note before installation • The Envelope Attachment must be installed only to the Cassette 2. • The Envelope Attachment does not work with other cassettes except Cassette 2. Installation Outline Drawing Checking the Contents [1] Envelope Attachment [2] Switch Slider x 1...
5. Paper Feed Options Installation Procedure 1. Pull out the Cassette 2. 2. Remove the Lifter Gear. • 1 Screw Lifter Gear 3. Insert the removed screw to [A] part, and install the Lifter Gear to the Envelope Attachment. NOTE: Keep the removed screw and Lifter Gear since they are used when returning to the standard cassette.
Page 617
5. Paper Feed Options 4. Open the Side Guide Plates and Trail Edge Guide Plate until the maximum size. Side Guide Plates Trail Edge Guide Plate 5. Remove the Trail Edge Guide Plate, and replace it with the Switch Slider. (The removed Trail Edge Guide Plate will be used in step 6.) •...
Page 618
5. Paper Feed Options 7. Adjust the position of the Switch Slider and the Trail Edge Guide Plate, so that the Envelope Attachment can be inserted.
Page 619
5. Paper Feed Options 8. Fully push the 2 hooks and 2 bosses of the Envelope Attachment and install it to the cassette. NOTE: Adjust the rib of the Envelope Attachment to the line [A] of the cassette and while pushing the 2 hooks part, install it in the direction of the arrow.
Page 620
5. Paper Feed Options 9. Hold the lever of the Side Guide Plate, and slide the plates inwards while pushing the frame. CAUTION: • Make sure that the bosses of the Envelope Attachment is inside the hole of the Side Guide Plate. •...
5. Paper Feed Options 11. Install the Spacer by inserting it to the gap of the Size Detection Lever. CAUTION: If the Spacer is not properly fitted in or set, the setting screen for “Settings after Installation” will not be displayed. 12.
5. Paper Feed Options Spring Replacement, Size Switch On the Envelope Attachment, Middle Plate Spring (green color) is installed; however, depending on the envelope size used by the users, remove the Middle Plate Spring (green color) according to the following procedure, and switch it with the Middle Plate Spring (red color) in the contents.
Page 623
5. Paper Feed Options 2. Hold the lower part (first or second coil) of the Middle Plate Spring (green color), and remove it by rotating it in the direction of the arrow. Middle Plate Spring (green color) 3. Install the first round of the Middle Plate Spring (red color) to 3 hooks so that the distance between [A] and the hook 1 can be 5 to 10 mm.
5. Paper Feed Options 5. Install the 2 Side Guide Plates and the lifter to the Envelope Attachment. • 4 Mounting Blocks CAUTION: Pay attention to the direction in which the 2 Side Guide Plates and the lifter is installed. NOTE: •...
Page 625
5. Paper Feed Options 2. Select the envelope type to be used and press [OK] to register it. Settings/Registration Register Envelope Drawer No.10 (COM10) ENV.1 Monarch ISO-C5 ENV.2 Cancel Envelope Load Paper. 3. If it is registered to [ENV.1] in step 1), adjust the Switch Slider to “1” on the switch label. If it is registered to [ENV.2], adjust the Switch Slider to “2”...
5. Paper Feed Options 5. Set the Size Label to [Env.]. (included with the host machine) CAUTION: • Affix the Cassette Size Label matching to the loaded paper size. • Keep the Paper Size Label for use when changing paper size. •...
6. Paper Output Options Buffer Pass Unit-N1 Checking Before Installation ■ Points to Note on Installation Install this Equipment after installing the Host Machine. ■ Product Name Safety regulations require the product's name to be registered. In some regions where this product is sold, the following names may be registered instead.
6. Paper Output Options 2. Open the plastic sheet. Take out the Buffer Pass Unit by holding its both sides as shown in the figure, and then remove all the tapes and the cushioning materials. FRONT Checking the Contents Check that none of the included parts is missing.
Page 631
6. Paper Output Options 1. When the Reversal Guide has been installed to the host machine, remove it. • 2 Claws 2. Remove the Delivery Rear Cover (Upper/Lower). • 1 Screw • 1 Hook...
Page 632
6. Paper Output Options 3. Remove the Sensor Flag of the Delivery Tray Full Detection Sensor 1 (the lower sensor flag in the figure). 4. Install the Delivery Rear Cover (Upper/Lower). • 2 Bosses • 1 Hook • 1 Screw...
Page 633
6. Paper Output Options 5. Remove the Inner Cover (Upper/Lower). • 2 Screws CAUTION: Be careful not to forget to remove the Inner Cover (Upper/Lower). If it is forgotten to remove the cover, the Buffer Pass is not grounded, so that the controller of the host machine may be damaged by electrostatic noise. RS Tightening (M3x8) 6.
Page 634
6. Paper Output Options 7. Remove the Face Seal when it is affixed. CAUTION: Be careful not to forget to remove the Face Seal. If it is forgotten to remove the Face Seal, the Buffer Pass is may be damaged by electrostatic noise. not grounded, so that the controller of the host machine 8.
Page 635
6. Paper Output Options 9. Remove the Face Cover. • 1 Claw 10. Open the Front Cover. 11. Open the Front Upper Cover.
Page 636
6. Paper Output Options 12. Remove the Left Upper Cover Unit. • 1 Screw 13. Remove the Left Cover. • 3 Screws 14. Remove the Subtray. • 1 Hook • 2 Claws...
Page 637
6. Paper Output Options 15. Set the Inner Buffer Pass Unit to the host machine as shown in the figure carefully so that the host machine can not be damaged. • 2 Projections • 2 Hooks NOTE: Confirm that the 2 projections at rear and 2 hooks at front of the Buffer Pass Unit are inserted securely. 16.
Page 638
6. Paper Output Options 17. Fix the Buffer Pass Unit to the host machine. • 2 Screws (Binding ; 4x8) Binding (M4x8) 18. Install the Reversal Guide. • 2 Claws NOTE: Surely insert the Reversal Guide till a gap disappears.
Page 639
6. Paper Output Options 19. Remove the Left Upper Cover, which excluded in procedure 12. • 1 Screw • 3 Hooks 20. Install the Buffer Pass Left Upper Cover to the Left Upper Cover Unit. NOTE: The Protection Sheet of Buffer Pass Left Upper Cove is removed at later procedure. •...
Page 640
6. Paper Output Options 21. Install the Left Cover. • 3 Screw (RS Tightening ; M3x8) 22. Install the Left Upper Cover Unit. • 4 Claws • 1 Screw (RS Tightening ; M3x8)
Page 641
6. Paper Output Options 23. Remove the Protection Sheet from the Buffer Pass Left Upper Cover. 24. Close the Front Upper Cover. 25. Close the Front Cover.
Page 642
6. Paper Output Options 26. Install the Rear Relay Cover. • 3 Hooks • 1 Screw (Binding ; M4x8) Binding (M4x8) 27. Remove the 2 Face Seals (White) from Left Cover.
6. Paper Output Options 28. Install the Grounding Plate. • 2 Screws (Binding ; M4x14) • 2 Screws (RS Tightening ; M3x8) Binding RS Tightening (M4x14) (M3x8) Checking after Installation ■ Disposal Parts Check 1. Following disposal parts are remained after completion of the installation work. Sensor Flag of the Delivery Tray Full Detection Sensor1 Inner Cover (Upper) Inner Cover (Lower)
6. Paper Output Options Inner Finisher-J1 Checking before Installation ■ Points to Note at Installation • This installation procedure is written only about the installation of the inner finisher. When installing the inner puncher together with the finisher, refer to the inner puncher installation procedure instead of referring this installation procedure. (reference: “Inner 2/3 2/4 4 Hole Puncher-C1”...
Page 645
6. Paper Output Options 3. Open the Front Cover. Remove the 2 fixing materials and all the tapes of the stapler unit. 4. Close the Front Cover.
Page 646
6. Paper Output Options ■ Checking the Contents Check that none of the included parts is missing. [1] Inner Finisher x 1 [2] Finisher Stack Tray x 1 [3] Wire Sub Tray x 1 [4] Staple Cartridge x 1 [5] Sensor Flag (Gray) x 1 [6] Connector Cover x 1 [7] Delivery Rear Cover x 1 [8] Fixed Plate x 1...
6. Paper Output Options ■ Installation Outline Drawing [12] [11] [10] Installation Procedure ■ Preparation for Host Machine CAUTION: When installing the Inner Puncher together with this equipment, refer to the Inner Puncher installation procedure instead of referring this installation procedure. (reference:“Inner 2/3 2/4 4 Hole Puncher-C1”...
Page 648
6. Paper Output Options 1. When the Reversal Guide has been installed to the host machine, remove it. • 2 Claws 2. Remove the Delivery Rear Cover (Upper/Lower) . (The removed screw is used at late procedure.) • 1 Hook •...
Page 649
6. Paper Output Options 3. Remove the Sensor Flags (Upper/Lower). 4. Install the supplied Sensor Flag (upper, Gray). CAUTION: Check that the sensor flag operates smoothly.
Page 650
6. Paper Output Options 5. Open the Front Cover and Front Upper Cover. 6. Remove the Left Upper Cover. • 1 Screw 7. Remove the Left Cover. • 3 Screws...
Page 651
6. Paper Output Options 8. Loosen the 3 screws, and then remove the Delivery Tray. 9. Install the Innner Cover, and then fasten the 3 screws loosened at procedure 8. • 2 Bosses NOTE: • Inner Cover is installed using the 2 screws. •...
Page 652
6. Paper Output Options 10. Install the supplied Delivery Rear Cover. • 1 Hook • 1 Screw (RS Tightening; M3x8) (removed at Step 2.) 11. Remove the Face Cover of the host machine. • 1 Claw...
Page 653
6. Paper Output Options ■ Installation of Inner Finisher 1. Open the Front Cover, and then remove the Disconnect Lever. • 1 Screw 2. Fix the screw removed in Step1 to the original position. Close the Front Cover. • 1 Screw (W Sems; M3x6) 3.
Page 654
6. Paper Output Options 4. Install the Stack Tray. Claw Hook Claw Hook...
Page 655
6. Paper Output Options CAUTION: Check that the Stack Tray is properly installed. If the installation fails, error; E540-8001/8002 may occur at power ON. Hook Claw Hook Hook Claw Claw...
Page 656
6. Paper Output Options 5. Install the Wire Sub Tray.
Page 657
6. Paper Output Options 6. Install the Inner Finisher to the host machine as shown in the figure carefully so that the host machine can not be damaged. • 1 Pin CAUTION: When Installing the Inner Finisher to the host machine, be careful of the following points. •...
Page 658
6. Paper Output Options 7. Put the Finisher Cable Harness through the hole of the Inner Cover, and then connect the it to the host machine. • 2 Connectors NOTE: The 3P connector is not necessary to connect. 8. Install the Connector Cover. •...
Page 659
6. Paper Output Options 9. Install the Fixed Plate. • 1 Coin Screw Hole 10. Attach the removed Left Cover. • 3 Screws (RS Tightening; M3x8)
Page 660
6. Paper Output Options 11. Attach the removed Left Upper Cover. • 2 Claws • 1 Screw (RS Tightening; M3x8) 12. Close the Front Upper Cover and Front Cover. 13. Open the Front Cover, and then set the Staple Cartridge into the stapler unit. Close the Front Cover.
6. Paper Output Options Checking after Installation ■ Disposal Parts Check 1. Following disposal parts are remained after installation procedure. Reversal Guide (Installed to the host machine) 1pc. Delivery Rear Cover (Upper/Lower) each 1pc. Sensor Flags (Upper/Lower) each 1pc. Delivery Tray 1pc.
Page 662
6. Paper Output Options 2. Insert the Screwdrivers at the position as shown in the figure to release the Protrusion.
6. Paper Output Options Inner 2Way Tray-L1 Essential Items to Be Performed Before Installation • Turn OFF the main power of the host machine, and disconnect the power plug from the outlet. WARNING: • If performing work without disconnecting the power plug of the host machine, it may cause electrical shock. •...
Page 664
6. Paper Output Options Parts included in the package of the host machine...
Page 668
6. Paper Output Options CAUTION: Make sure that the Inner 2way Tray is properly inserted into the slot and the support.
Page 669
6. Paper Output Options CAUTION: Be careful so that the upper part of the cover sheet may not be turned up by the Inner Cover (Upper). NOTE: Use the Inner Cover (Upper) and screws removed in step 1.
6. Paper Output Options Connect the power plug of the host machine to the outlet. Turn ON the Main Power Switch. Settings after Installation 1. Set the value of the following service mode (Level 1) to "1". • COPIER > OPTION > ACC > IN-TRAY 2.
6. Paper Output Options Staple Finisher-Y1/Booklet Finisher-Y1 Checking Before Installation The installation site must satisfy the conditions given below. Therefore, it is recommended that the installation site be looked over before delivering this Equipment to the customer. ■ Checking the Unpacking Space Be sure to unpack this equipment according to the illustrations in a wide area where there is enough space around it.
6. Paper Output Options ■ Order for Installation of Options When installing this Equipment together with other options, first install the Host Machine and then install options in the following order: Buffer Pass Unit Staple Finisher Puncher Unit Puncher Unit Booklet Finisher 1.
Page 674
6. Paper Output Options Hold the specified parts as shown and unload the finisher. - For Staple Finisher - For Booklet Finisher CAUTION: Hold the specified parts as shown and do not hold the other parts to lift up the finisher. - For Staple Finisher - For Booklet Finisher CAUTION:...
Page 675
6. Paper Output Options Remove all the tapes and cushioning materials outside this equipment. Remove two fixings. (Booklet Finisher only) • 8 Screws...
6. Paper Output Options Checking the Contents Check that none of the included parts is missing. [10] [10] [ 1] 1x Finisher [ 2] 1x Ground Rail [ 3] 3x Screw (TP; M3x6) [ 4] 1x Stapler Unit Staple Case [ 5] 1x Tray Setting Label [ 6] 1x Jam Label (Booklet Finisher only) [ 7] 1x Jam Language Label 1x (Booklet Finisher only)
Page 677
6. Paper Output Options ■ Preparing The Finisher for Installation 1. Install the Ground rail to the Finisher. • 2 Screws (TP ; M3x6) NOTE: Install the Ground rail to the position [B]. (M3 6) 2. Install the Service Book Holder supplied with the host machine to the Finisher. •...
Page 678
6. Paper Output Options 1. Connect the Interface Cable to the Buffer Pass Unit. CAUTION: When connecting the Interface Cable, be sure to turn off the Host Machine and disconnect its power cable from the outlet. If you do not do so, electric shock can result. 2.
Page 679
6. Paper Output Options 3. Open the Front Cover of the Finisher. Fix the Finisher to the Host Machine. • 1 Screw (TP ; M3x6) (M3 6) 4. For the Staple Finisher, Close the Front Cover of the Finisher. For the Booklet Finisher, proceed to the following instructions.
Page 680
6. Paper Output Options 6. Remove the screw. Loosen two screws, and then fix the Saddle Unit Auxiliary Caster so that its Caster can touch the floor. • 1 Screw 7. Install the screw removed in step 5, and then tighten two screws loosened. •...
6. Paper Output Options 8. Put the Saddle Unit back, and close the Front Cover. Affixing the Labels ■ Affixing the Jam Label / Saddle Caution Language Label (Booklet Finisher only) 1. Open the Front Cover of this Equipment. Affix the supplied Jam Label.
Page 682
6. Paper Output Options 2. Affix the supplied Jam Language Label on the Jam Label in the appropriate language. 3. Pull out the Saddle Unit. Affix the Saddle Caution Language Label in the appropriate language on the Saddle Caution Label. 4.
6. Paper Output Options ■ Affixing the Tray Setting Labels 1. Affix the supplied Tray Setting Labels which is specified by user in the frame line of Tray Labels. Making Adjustments The difference in height between the Finisher and the Host Machine and the tilt of the Finisher and the host machine need to be adjusted depending on the installation site floor condition.
Page 684
6. Paper Output Options ● Preparing This Equipment for Making Adjustment of the Height 1. Remove the Caster Covers (front/ rear). ● Adjusting the Height NOTE: Detach the Finisher from the Host Machine for adjusting the height.
Page 685
6. Paper Output Options 1. Turn the adjustment dial of the caster in the direction of the arrow by lifting the dial upward a little to adjust the height. (A full turn of the adjustment dial changes the height of this Equipment by 2.0 mm.) •...
Page 686
6. Paper Output Options ■ Making Check and Adjustment of the Tilt ● Checking the Difference in Tilt 1. Check the relational tilting amount of the Finisher and Host Machine. Make sure that the gap between the right side of the Finisher and the left side of the Host Machine is within the standard shown in the figure. 5.0-/+1.5mm 5.0-/+1.5mm 17.5-/+1.5mm...
Page 687
6. Paper Output Options ● Preparing This Equipment for Making Adjustment of Tilt 1. Remove the screw when the screw that fixed this Equipment to the Host Machine is installed. • 1 Screw 2. Remove the Caster Covers (front/ rear).
Page 688
6. Paper Output Options ● Adjusting the Tilt 1. Turn the adjustment dial of the caster in the direction of the arrow by lifting the dial upward a little to adjust the tilt. (A full turn of the adjustment dial changes the height of this Equipment by 2.0 mm.) •...
6. Paper Output Options 2. Install the Finisher to the Host Machine. • 1 Screw (TP ; M3x6) 3. Install the Caster Covers (front / rear). Making Checks After Completion of Installation Work ■ Disposal Parts Check 1. Following disposal parts are remained after completion of the installation work. [1] 1x Remaining Language Jam label (Booklet Finisher only) [2] 1x Remaining Caution Language Label (Booklet Finisher only) [3] 2x Ferrite Core...
Page 690
6. Paper Output Options 2. Open the Front Cover, and then install the Stapler Unit Staple Case into the Stapler Unit. 3. Close the Front Cover. 4. If a message prompting the user to update the version appears, press [Update] to automatically update the version of this equipment.
6. Paper Output Options 2/3 2/4 4 Hole Puncher Unit-A1 Checking Before Installation ■ Checking Before Installation When installing this Equipment together with the Finisher, install this Equipment before installing the Finisher to the Upstream Connection Machine. ■ Product Name Safety regulations require the product's name to be registered.
Page 692
6. Paper Output Options 3. Remove the 2 fixtures. • 3 Screws NOTE: Removed screws are used in latter steps.
6. Paper Output Options Checking the Contents [1] Punch Unit x1 [2] Punch Waste Tray x1 [3] Punch Waste Full Sensor Unit x1 [4] Punch Unit [5] Relay Harness x1 [6] Punch Front Cover x1 Positioning Guide x1 [7] Punch Unit [8] Punch Unit Fixing Pin [9] Face Seal x1 Open/ Close Guide x1...
Page 694
6. Paper Output Options ■ Preparation of the Punch Unit 1. Remove the Punch Lever Unit of the Punch Unit. • 2 Screws NOTE: Removed screws are used in the purocedure later. 2. Install the Punch Front Cover. • 2 Screws (P Tightening ; M3x6) NOTE: Use the screws removed in step 1.
Page 695
6. Paper Output Options ■ Installing the Punch Unit 1. Open the Front Cover of the Finisher. 2. Remove the Rear Cover of the Finisher. • 2 Screws • 2 Claws 3. Remove the Right Cover of the Finisher. • 3 Screws •...
Page 696
6. Paper Output Options 4. Remove the Hinge Unit (rear) from the Upper Cover. NOTE: There is a case using 5 Screws for by a model. • 4(5) Screws 5. Remove the Hinge Unit (front) from the Upper Cover. • 2 Screws...
Page 697
6. Paper Output Options 6. Open the Upper Cover. 7. Holding the Central Part of the Upper Cover, lift the cover until it stops. NOTE: This work is carried out to secure space to remove the Inlet Feed Guide. Inlet Feed Guide 8.
Page 698
6. Paper Output Options NOTE: Confirm the Upper Cover and the Inlet Feed Guide are in condition as shown in the figure below. 9. Remove the Inlet Feed Guide. • 1 Screw • 1 Connector • 1 Wire saddle • 2 Harness guides •...
Page 699
6. Paper Output Options 10. Install the Punch Waste Full Sensor Unit. • 3 Hooks • Sensor Cover • 1 Screw (TP ; M3x6) NOTE: Use the screw removed in Unpacking Procedure.
Page 700
6. Paper Output Options 11. Cut out the Face Cover of the Inner Cover by using the side cutters. CAUTION: Be sure to remove the Face Cover properly so that no burr is formed.
Page 701
6. Paper Output Options 12. Install the Punch Unit Positioning Guide so that the right edge of the guide can match the center of scale. • 1 Screw (TP ; M3x6) NOTE: Use the screw removed in Unpacking Procedure. Scale...
Page 702
6. Paper Output Options 13. Put the Punch Unit while the Upper Cover is open. CAUTION: When having the Punch Unit, be careful not to have the PCB unit and its surrounding area.
Page 703
6. Paper Output Options 14. Install the Punch Unit. • 1 Screw (TP ; M3x6) NOTE: Use the screw removed in Unpacking Procedure. CAUTION: • When having the Punch Unit, be careful not to have the PCB unit and its surrounding area. •...
Page 704
6. Paper Output Options 16. Connect the Relay Harness as shown in the figure. • 2 Connectors • 1 Reuse Band • 4 Wire saddles 17. Open the Upper Cover.
Page 705
6. Paper Output Options 18. Holding the Central Part of the Upper Cover, lower the cover until it stops. 19. Close the Upper Cover.
Page 706
6. Paper Output Options 20. Install the Hinge Unit (front) in the Upper Cover. • 2 Screws (TP ; M3x6)
Page 707
6. Paper Output Options 21. Install the Hinge Unit (rear) in the Upper Cover. • 4 Screws (TP ; M3x6) NOTE: There is a case using 5 Screws for by a model. • 4 Screws (TP ; M3x6) • 1 Screw (TP(Black) ; M3x6)
Page 708
6. Paper Output Options 22. Install the Right Cover of the Finisher. • 2 Claws • 1 Screw (Stepped Screw ; M3x5) • 2 Screws (TP ; M3x6) Claw 23. Insert the Punch Waste Tray in the direction of the arrow from the front. 24.
6. Paper Output Options 25. Install the Rear Cover of the Finisher. • 2 Claws • 2 Screws (TP ; M3x6) 26. Refer to the installation procedure of the Finisher to Install the Finisher in the Host Machine. Disposal Parts Check 1.
6. Paper Output Options 3. Check the operation such as paper feed and punch operation to make sure that problems such as a jam or malfunction do not occur. NOTE: If the punch hole position of this Equipment needs to be adjusted, go to the "Checking and Adjusting the Punch Hole Position". Adjusting the Output Level of the Punch Waste Full Sensor After installing this Equipment, adjust the output level of the Punch Waste Full Sensor as follows.
6. Paper Output Options Checking and Adjusting the Punch Hole Position ■ Checking the Punch Hole Position 1. Make a print with the punch mode and check whether the skew and side registration and the paper stop position are within the standard. 2 Hole feed direction <front>...
Page 712
6. Paper Output Options <Standard> • 2/3 Hole Puncher Unit L1 , L2 12 ± 1.5 mm 2 holes : • 73 ± 1.5 mm (11"x17"/ LTRR) 3 holes : • 31.5 ± 1.5 mm (11"x17"/ LTR) • 40.5 ± 1.5 mm (A3/ A4) •...
Page 713
6. Paper Output Options 3. Mark the installation position of the Punch Unit Positioning Guide.
Page 714
6. Paper Output Options 4. Loosen the screw fixing the Punch Unit positioning Guide, and then move the guide to adjust by referring the line marked in step 3. After adjusting, tighten the screw. NOTE: When L1 > L2: Move the guide to the right. When L1 <...
Page 715
6. Paper Output Options ■ Side Registration Adjustment (Service mode adjustment) When the side registration is not within the standard (when L3 is not within the standard), make the adjustment according to the following procedure. 1. Enter the following service mode to adjust the side registration. Service Mode (Level 1) >...
6. Paper Output Options Inner 2/3 2/4 4 Hole Puncher-C1 Checking before Installation ■ Points to Note at Installation • This installation procedure is described about the installation both of this equipment and the Inner Finisher. When installing the Inner Finisher, refer to this installation procedure instead of the Inner Finisher-only installation procedure. •...
Page 717
6. Paper Output Options 3. Open the Front Cover of Inner Finisher. Remove the two fixing materials and all the tapes of the stapler unit. 4. Close the Front Cover. ■ Checking the Contents Check that none of the included parts is missing.
Page 718
6. Paper Output Options ● The Contents of This Equipment [1] Inner Puncher x 1 [2] Rail Unit x 1 [3] Harness Guide Cover [4] Harness Guide x 1 [5] Wire Saddle x 1 [6] Operating Label x 1 [7] Guide Stopper Holder [8] Fixed Guide x 1 [9] Interface Connector Cover x 1...
Page 719
6. Paper Output Options ● The Contents of Inner Finisher [1] Inner Finisher x 1 [2] Finisher Stack Tray x 1 [3] Wire Sub Tray x 1 [4] Staple Cartridge x 1 [5] Sensor Flag (Gray) x 1 [6] Connector Cover x 1 [8] Fixed Plate x 1 [9] Coin Screw x 1 [7] Delivery Rear Cover x 1...
Page 720
6. Paper Output Options ● Installation Outline Drawing [17] [17] [14] [14] [14] [14] [16] [15] [13] [12] [10] [15] [11] [11] - The supplied parts of Inner Puncher...
6. Paper Output Options Installation Procedure ■ Preparation for Host Machine 1. When the Reversal Guide has been installed to the host machine, remove it. • 2 Claws...
Page 722
6. Paper Output Options 2. Remove the Delivery Rear Cover (Upper/Lower). (The removed screw is used at late procedure.) • 1 Hook • 1 Screw • 2 Bosses 3. Remove the Sensor Flags (Upper/Lower).
Page 723
6. Paper Output Options 4. Open the Front Cover and Front Upper Cover. 5. Remove the Left Upper Cover. (The removed screw is used at late procedure.) • 1 Screw 6. Remove the Left Cover. • 3 Screws...
Page 724
6. Paper Output Options 7. Remove the Delivery Tray. (The removed screw is used at late procedure.) • 3 Screws...
Page 725
6. Paper Output Options 8. Install the Mounting Stay (supplied with Inner Puncher). • 2 Screws (RS Tightening; M3x8) (The 2 screws removed at Step 7.)
Page 726
6. Paper Output Options 9. Install the Mounting Stay Cover (supplied with Inner Puncher). • 2 Hooks • 1 Boss 10. Install the Fixed Guide (supplied with Inner Puncher). • 1 Screw (P Tightening; M3x8) P Tightening; M3x8...
Page 727
6. Paper Output Options ■ Installation of the Inner Finisher 1. Remove the Front Cover. • 2 Screws • 1 Connector 2. Remove the Pin and Spring from the Front Cover. NOTE: Push the Pin at direction as shown in the figure with screwdrivers.
Page 728
6. Paper Output Options 3. Attach the Front Cover. • 1 Connector • 2 Screws (Binding; M3x6) 4. Turn the Inner finisher upside down.
Page 729
6. Paper Output Options 5. Remove the Fixing Plate from theRail Unit. (supplied with Inner Puncher). • 1 Screw...
Page 730
6. Paper Output Options 6. Install the Rail Unit. • 4 Screws (W Sems ; M3x6) (supplied with Inner Puncher). W Sems; M3x6...
Page 731
6. Paper Output Options 7. Release the Rail Stopper. Rail Stopper...
Page 732
6. Paper Output Options 8. Slide the Base Plate till it stops as shown in the figure and lock it with the Rail Stopper. NOTE: Base Plate catches the rail with a magnet. Be careful not to be hit by the Base Plate as it may suddenly be released and moved. Magnet Base Plate Rail Stopper...
Page 733
6. Paper Output Options 9. Return the Inner Finisher right side up. 10. While opening the Upper Inlet Guide, install the Guide Stopper Holder (supplied with Inner Puncher) to the Inner Finisher. Make sure that the claw is engaging surely, and then close the Upper Inlet Guide. •...
Page 734
6. Paper Output Options 11. Affix the Operating Label (supplied with Inner Puncher) to the Inner Finisher. 12. Set the Punch Relay Harness into the groove of the Inner Finisher as shown in the figure to prevent the harness from being pinched. CAUTION: Do not set the Punch Relay Harness as shown in the figure.
Page 735
6. Paper Output Options 13. Install the Inner Finisher to the host machine, and then fix it. • 2 Pins • 2 Screws (RS Tightening; M3x8) (removed at Step 2 and Step 5 in "Preparation for Host Machine") CAUTION: When installing the Inner Finisher, take care not to nip the harness of the Inner Finisher between Inner Finisher and host machine.
Page 736
6. Paper Output Options 14. Connect the connectors of the Rail Unit to the host machine. • 1 Wire Saddle • 2 Connectors 15. Connect the connectors of the Rail Unit to the Inner Finisher. • 4 Connectors...
Page 737
6. Paper Output Options 16. Install the Wire Saddle (supplied with Inner Puncher), and then fix the Harness. • 1 Wire Saddle...
Page 738
6. Paper Output Options 17. Install the Harness Guide (supplied with Inner Puncher). • 2 Claws • 1 Screw (P Tightening; M3x8) (supplied with Inner Puncher) P Tightening; M3x8 18. Install the Harness Guide Cover (supplied with Inner Puncher). • 2 Claws...
Page 739
6. Paper Output Options 19. Open the Front Cover, and then set the Staple Cartridge into the stapler unit. Close the Front Cover. ■ Installation of Inner Puncher 1. Remove the 2 Fixing Plates from the Inner Puncher. • 2 Screws...
Page 740
6. Paper Output Options 2. Raise the Control Panel, and then insert the 3 pins of the Inner Puncher to the hole of the host machine to set the Inner Finisher into the host machine. CAUTION: Take care not to pinch the harness of the Inner Finisher while installing the Inner Puncher. 3.
Page 741
6. Paper Output Options 4. Dismount the Punch Relay Harness from the cut of the Inner Finisher, and then set it in the groove of the host machine. 5. Connect the connectors of Punch Relay Harness to the Inner Puncher as shown in the figure. •...
Page 742
6. Paper Output Options 6. Inatall the Interface Connector Cover (supplied with Inner Puncher). • 1 Boss • 1 Screw (Binding; M3x6) (supplied with Inner Puncher) Binding; M3x6...
Page 743
6. Paper Output Options 7. Release the Rail Stopper. Rail Stopper 8. Attach the removed Left Cover. • 3 Screws (RS Tightening; M3x8)
Page 744
6. Paper Output Options 9. Install the Rail Cover (supplied with Inner Puncher). • [A]1 Screw (Stepped Screw; M3x3) (supplied with Inner Puncher) • [B]1 Screw (Binding; M3x6) (supplied with Inner Puncher) • [C]1 Screw (Binding (black); M3x6) (supplied with Inner Puncher) Stepped Screw;...
Page 745
6. Paper Output Options 10. Install the Stack Tray (supplied with Inner Finisher) to the Inner Finisher. • 4 Hooks...
Page 746
6. Paper Output Options 11. Install the Wire Sub Tray (supplied with Inner Finisher). • 2 Hooks 12. Slide the Inner Finisher toward the right to set it.
6. Paper Output Options 13. Close the Front Upper Cover and Front Cover. Checking after Installation ■ Disposal Parts Check 1. Following disposal parts are remained after installation procedure. Reversal Guide (Installed to the host machine) 1pc. Delivery Rear Cover (Upper/Lower) each 1pc.
Page 748
6. Paper Output Options NOTE: If [Skip] is selected, a message prompting the user to update the version will appear every time the host machine is started. In the service mode (Level 2) shown below, it is possible to set not to display the message. •...
6. Paper Output Options Adjustment ■ Checking and Adjusting the Punch Hole Position ● Checking the Punch Hole Position 1. Make a print with the punch mode and check whether the side registration and the paper stop position are within the standard.