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Sealey PP40PLUS.V2 Manual
Sealey PP40PLUS.V2 Manual

Sealey PP40PLUS.V2 Manual

Plasma inverter 40amp with compressor

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Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
Refer to
Fire
instruction
hazard
manual
1. SAFETY
1.1.
ELECTRICAL SAFETY
WARNING! It is the user's responsibility to check the following:
Check all electrical equipment and appliances to ensure that they are safe before using. Inspect power supply leads, plugs and
all electrical connections for wear and damage. Sealey recommend that an RCD (Residual Current Device) is used with all electrical
products.
If the Plasma cutter is used in the course of business duties, it must be maintained in a safe condition and routinely PAT (Portable
Appliance Test) tested.
Electrical safety information, it is important that the following information is read and understood.
Ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply. Regularly inspect
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power supply cables and plugs for wear or damage and check all connections to ensure that they are secure.
Ensure that the voltage rating on the appliance suits the power supply to be used and that the plug is fitted with the correct fuse -
9
see fuse rating in these instructions.
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DO NOT pull or carry the appliance by the power cable.
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DO NOT pull the plug from the socket by the cable.
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DO NOT use worn or damaged cables, plugs or connectors. Ensure that any faulty item is repaired or replaced immediately by a
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qualified electrician.
If the cable or plug is damaged during use, switch the electricity supply and remove from use.
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Ensure that repairs are carried out by a qualified electrician.
A) Connect the GREEN/YELLOW earth wire to the earth terminal 'E'.
B) Connect the BROWN live wire to the live terminal 'L'.
C) Connect the BLUE neutral wire to the neutral terminal 'N'.
Ensure the cable outer sheath extends inside the cable restraint and that the restraint is tight.
Sealey recommend that repairs are carried out by a qualified electrician.
GENERAL SAFETY
1.2.
WARNING! Reminder, the electrical installation of the plasma cutting unit must only be carried out by a qualified electrician in
accordance with relevant national and local regulations.
WARNING! Be very cautious if using a generator to power the inverter. The generator must be self regulating and stable with regard
to voltage, waveform and frequency. The output must be greater than the power consumption of the inverter. If any of these
requirements is not met the electronics within the inverter may be affected.
WARNING The use of an unregulated generator may be dangerous and will invalidate the warranty.
WARNING! The inverter may produce voltage surges in the mains supply which can damage other sensitive equipment
(e.g. computers). It is recommended that the inverter is connected to a power supply that does not feed any sensitive
equipment.
DO NOT use an extension lead, because of the voltage drop they produce. This voltage drop can affect the performance of the
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welder. If you are forced to use an extension lead, check with a qualified electrician.
DANGER! Direct contact with the plasma inverter circuit or torch is dangerous. You MUST unplug the inverter from the mains power
supply, before connecting or disconnecting cables or performing maintenance or service.
DO NOT remove the grounding prong or alter the plug in any way.
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DO NOT use any adaptors between the cutter's mains supply and the power source.
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Keep the plasma inverter, cables and torch in good condition. Take immediate action to repair or replace damaged parts.
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Use recommended parts and accessories only. Unapproved parts may be dangerous and will invalidate the warranty.
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Only use the cutting torch provided and ensure that any replacement is of the same type.
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Use the plasma inverter in a suitable work area. Ensure that the area has adequate ventilation as cutting fumes are harmful.
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For enclosed areas we recommend the use of an air and smoke extraction system. If you are not able to provide adequate
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extraction and/or ventilation, wear a respirator suitable for protection against toxic fumes, smoke and gases.
Ensure that there are no obstructions to the flow of clean cool air and ensure that there are no conductive dusts, corrosive vapours
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or humidity which could enter the unit and cause serious damage.
© Jack Sealey Limited
PLASMA INVERTER 40AMP
WITH COMPRESSOR
MODEL NO:
Arc rays
Electric
wear a
shock
hazardous to
welding
hazard
mask
Original Language Version
PP40PLUS.V2
Electromagnetic
Electric shock
Fumes
fields can cause
from welding
pacemaker
health
malfunction
use in
ventilated
area
Wear
protective
electrodes
clothing
can kill
230V 1ph
THE PLASMA INVERTER
MUST BE CONNECTED TO A
32AMP SUPPLY FOR
MAXIMUM OUTPUT
PP40PLUS.V2
Issue:2
Wear
protective
gloves
Keep away
from rain
16/07/24

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Summary of Contents for Sealey PP40PLUS.V2

  • Page 1 PP40PLUS.V2 MODEL NO: Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble free performance. IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED.
  • Page 2 Uses air to strike arc making it suitable for use near electrical equipment. Ideal for cutting steel, stainless steel, galvanized steel, aluminium, copper and brass. 3. SPECIFICATION 230V 1ph Model no: ............PP40PLUS.V2 THE PLASMA INVERTER Power Output: .............15-40A MUST BE CONNECTED TO A Duty Cycle: ......
  • Page 3 Unnecessary igniting of the pilot arc in the air will reduce the life span of the torch’s electrode and nozzle. Start at the edge of the workpiece unless you are piercing the work piece. Original Language Version PP40PLUS.V2 Issue:2 16/07/24 © Jack Sealey Limited...
  • Page 4 Original Language Version PP40PLUS.V2 Issue:2 16/07/24 © Jack Sealey Limited...
  • Page 5 Important: No Liability is accepted for incorrect use of this product. Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim. Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR 01284 757500 sales@sealey.co.uk...