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Dell 2130cn Service Manual
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Dell 2130cn Service Manual

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Table of Contents

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Dell 2130cn

Service Manual

22 April 2010

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Summary of Contents for Dell 2130cn

  • Page 1: Service Manual

    Dell 2130cn Service Manual 22 April 2010...
  • Page 3 Version record Refer to the portion indicated by change bar in each section. Also refer to the reasons in table below. Version Issu e date Note March 19, 2010 issued 1.1st version issued Introduction - The content was reviewed. Chapter 1:Troubleshooting - The content was reviewed.
  • Page 4 Operation contents of this document may be subject to modification without notice. Dell Inc. will not assume responsibility for accidental or incidental damages resulting from technical or editorial errors or omissions in this manual, the issue of this manual, the execution of descriptions in this manual, or the use of this manual.

  • Page 5: About This Manual

    1. About this manual This manual is a standard service manual of containing information of this laser printer (standard specifications). 2. Marks giving caution Maintenance operations requiring special cautions or additional information regarding descriptions in this manual are presented as "Warning," "Caution," or "Note," depending on their nature. If instructions are not observed, death or serious injury may result.

  • Page 6: Safety

    4. Safety To prevent possible accidents during maintenance operation, you should observe strictly the "Warning" and "Caution" information in this manual. Avoid dangerous operations and operations out of the scope of this manual. Various processes not covered by this manual may be required in actual operations, and should be performed carefully, always giving attention to safety.

  • Page 7: Driving Units

    4.2 Driving units When servicing gears or other driving units, be sure to turn off the power switch and unplug the power cord. Drive them manually when required. Do not do the print work removing the cover of the printer to confirm the operation of driving part.

  • Page 8: Laser Beams

    4.4 Laser beams • If your eyes are exposed to laser beams, you may lose your eyesight. • Never open the cover if the warning label for laser beams is attached there. • Before disassembling and reassembling this laser printer, be sure to turn it OFF. •...

  • Page 9: Warning/Caution Labels

    4.5 Warning/caution labels Warning labels and caution labels are attached to this laser printer to prevent accidents Check those labels for peeling or stains when servicing the printer. 4.5.1 Caution label for high-temperature units Rio00004KA...

  • Page 10: Caution Label For Toner Cartridges

    4.5.2 Caution label for toner cartridges Rio00006KA...
  • Page 11 Wsb00007KA viii...

  • Page 12: Caution Label For Ssi And Tray

    4.5.3 Caution label for SSI and tray Rio00008KA Rio Service Manual Version 1 2008.02.29...

  • Page 13: Caution Label For Ros

    4.5.4 Caution label for ROS Rio00009KA...

  • Page 14: Caution Label For Transfer Belt And Phd Unit

    4.5.5 Caution label for transfer belt and PHD unit Rio00005KA...
  • Page 15 Rio00012KA...

  • Page 16: Caution Label For Duplex

    4.5.6 Caution label for duplex Rio00013KA xiii...
  • Page 17 Blank Page...

  • Page 18: Unpacking The Printer

    Unpacking the Printer Take extreme care to avoid personal injuries. Check the printer for evidence of any damages. Peel all tapes off the printer. Rio00010KB...
  • Page 19 Rio00011KB...

  • Page 20: Table Of Contents

    TABLE OF CONTENTS 1. About this manual......................ii 2. Marks giving caution......................ii 3. Related documents......................ii 4. Safety ..........................iii 4.1 Power source ............................iii 4.2 Driving units ............................iv 4.3 High-temperature units ..........................iv 4.4 Laser beams ............................v 4.5 Warning/caution labels...........................vi 4.5.1 Caution label for high-temperature units..................vi 4.5.2 Caution label for toner cartridges....................

  • Page 21: Chapter 1 Troubleshooting

    Chapter 1 Troubleshooting Chapter 1 Troubleshooting CONTENTS 1. Troubleshooting Overview...................1 - 1 1.1 Flow of Troubleshooting........................1 - 1 1.2 Check Installation Status ........................1 - 2 1.3 Cautions on Service Operations ....................... 1 - 3 1.4 Cautions on Using FIP ........................1 - 4 1.5 Items to Be Confirmed Before Going to FIP Troubleshooting............
  • Page 22 Chapter 1 Troubleshooting Chapter 1 Troubleshooting CONTENTS Flows 30 Invalid Job 016-799 ......................1 - 68 Flows 31 Disk Full 016-980........................1 - 69 Flows 32 Collate Full 016-981 ......................1 - 70 Flows 33 MCU Flash Error 024-360 ....................1 - 71 Flows 34 024-362 Restart Printer ......................
  • Page 23 Chapter 1 Troubleshooting Chapter 1 Troubleshooting CONTENTS Flows 76 CRUM ID 093-962 ......................1 - 126 Flows 77 CRUM ID 093-963 ......................1 - 127 Flows 78 CRUM ID 093-965 ......................1 - 128 Flows 79 Insert PrintCart 093-970 ..................... 1 - 129 Flows 80 Insert PrintCart 093-971 .....................
  • Page 24 Chapter 1 Troubleshooting Chapter 1 Troubleshooting CONTENTS FIP-1. 14 010-317 Restart Printer...................... 1 - 192 FIP-1. 15 010-351 Restart Printer...................... 1 - 194 FIP-1. 16 010-354 Restart Printer...................... 1 - 195 FIP-1. 17 010-377 Restart Printer...................... 1 - 196 FIP-1. 18 Ready to Print 010-421 ...................... 1 - 198 FIP-1.
  • Page 25 Chapter 1 Troubleshooting Chapter 1 Troubleshooting CONTENTS FIP-1. 57 Paper Jam 077-907......................1 - 266 FIP-1. 58 Ready to Print 091-402 / Replace PHD 091-935 .............. 1 - 268 FIP-1. 59 PHD 091-912 ........................1 - 269 FIP-1. 60 Insert PHD 091-972 ......................1 - 270 FIP-1.
  • Page 26 Chapter 1 Troubleshooting Chapter 1 Troubleshooting CONTENTS FIP-1.P12 Skew ..........................1 - 357 FIP-1.P13 Paper damage ......................... 1 - 360 FIP-1.P14 Unfusing........................... 1 - 363 FIP-1.P15 Color registration (Color shift)..................1 - 364 5. Abnormal Noise Trouble..................1 - 367 5.1 Entry Chart for Abnormal Noise Troubleshooting ................. 1 - 367 5.2 Operation Mode Table ........................

  • Page 27: Troubleshooting Overview

    Chapter 1 Troubleshooting The troubleshooting procedures described herein assume the use of the Diag Tool. However, the procedures can be performed without the Diag Tool as long as they are carefully followed. 1. Troubleshooting Overview To increase the efficiency of troubleshooting, ensure that preliminary checks should be made to confirm the trouble status before proceeding to the Fault Isolation Procedure (FIP), Operation of Diagnostic (Chapter 2), Wiring Diagrams (Chapter 7), and Principles of Operation (Chapter 6).

  • Page 28: Check Installation Status

    Chapter 1 Troubleshooting 1.2 Check Installation Status Be sure to check the following items before starting the troubleshooting procedures. 1) The power supply voltage is within the specifications (measure the valtage at the wall outlet). 2) The power cord is free from breakage, short-circuit, open wire, or internal miswiring. 3) The printer is properly grounded.

  • Page 29: Cautions On Service Operations

    Chapter 1 Troubleshooting 1.3 Cautions on Service Operations 1) Be sure to remove the power cord unless otherwise required. While the printer is powered ON, never touch the conductive parts unless otherwise required. Never touch the conductive parts of the power switch and inlet of the LVPS, because they are live even while the printer is powered off.

  • Page 30: Cautions On Using Fip

    Chapter 1 Troubleshooting 1.4 Cautions on Using FIP 1) When troubleshooting according to the FIP, have on hand a normal MCU, LVPS, HVPS, FUSER ASSY, BELT ASSY, etc., for possible fault isolation. 2) In the initial check according to the FIP, check only items which can be simply checked. 3) In the initial check according to the FIP, check the constitutive parts of the major check parts and related parts, as well as major check parts.

  • Page 31: Basic Printer Problems

    Chapter 1 Troubleshooting 1.5 Items to Be Confirmed Before Going to FIP Troubleshooting Basic Printer Problems Some printer problems can be easy to resolve. If a problem occurs with your printer, check each the fol- lowing: If a message is displayed on the LCD of operator panel, see “2.3 Status Code List”. The printer power cable is plugged into the printer and a properly grounded electrical outlet.

  • Page 32: Print Media Guidelines

    See "Loading Print Media in Optional Trays" and "Loading the Multipurpose Feeder" for detailed loading instructions. Paper Characteristics The following paper characteristics affect print quality and reliability. Dell recommends that you follow these guidelines when evaluating new paper stock. 1 - 6...
  • Page 33 Chapter 1 Troubleshooting Weight The tray automatically feeds paper weights from 60 to 216 g/m2 (16 to 57.6 lb. bond) grain long. The multipurpose feeder automatically feeds paper weights from 60 to 216 g/m2 (16 to 56 lb. bond) grain long.

  • Page 34: Selecting Paper

    Chapter 1 Troubleshooting Preprinted papers that require a registration (the precise print location on the page) greater than ±0.09 in., such as optical character recognition (OCR) forms In some cases, you can adjust registration with your software program to successfully print on these forms.
  • Page 35 Chapter 1 Troubleshooting Print Media Supported Y: Yes N: No 250-sheet Tray Plain Paper (60-90gsm) Plain Paper Thick (80/90-105gsm) Labels Covers Normal (106-163gsm) Covers Thick (164-216gsm) Envelope Coated Normal (106-163gsm) Coated Thick (164-216gsm) Consumables life display. The following tables provide information on status display of consumables life. Consumables Pre Warning Warning...

  • Page 36: Fip

    Chapter 1 Troubleshooting 2. FIP 2.1 FIP The FIP is the first step for trouble diagnosis. The FIP isolates the presence of various troubles including error codes, and guides the troubleshooting procedure. 2.2 Flow of FIP Ask the operator about trouble status. Is operator's operating method correct? Turn off and turn on the Power. Instruct how to operate Does error still occur when print ...

  • Page 37: Status Code List

    Chapter 1 Troubleshooting 2.3 Status Code List The error messges for the errors which automatically reset themselves will not appear on the “Status Window”. Error Message FIP to be Error Contents referred Panel Message Status Window Printer error. 001-360 Turn off the printer, and turn it Restart Printer on again.
  • Page 38 Chapter 1 Troubleshooting Error Message FIP to be Error Contents referred Panel Message Status Window Printer error. 004-310 Turn off the printer. Confirm Restart Printer Feeder is correctly installed. <IOT Option Feeder Failure> Flows 4 Turn on the printer. The error is detected by Option Feeder Flip FIP-1.
  • Page 39 Chapter 1 Troubleshooting Error Message FIP to be Error Contents referred Panel Message Status Window Printer error. 007-372 <IOT K Mode Solenoid Error 2> Turn off the printer, and turn it Restart Printer The error is generated when the gear on again.
  • Page 40 Chapter 1 Troubleshooting Error Message FIP to be Error Contents referred Panel Message Status Window <IOT Environment Sensor Error> Printer error. Environment sensor error is detected. 010-354 Turn off the printer, and turn it Pressing three keys (< > + < > + < >) Restart Printer on again.
  • Page 41 Chapter 1 Troubleshooting Error Message FIP to be Error Contents referred Panel Message Status Window Printer error. 016-301 Turn off the printer, and turn it Restart Printer on again. <ESS Instruction Cache Error> Flows 19 Flip Contact customer support if CPU instruction cache error is detected.
  • Page 42 Chapter 1 Troubleshooting Error Message FIP to be Error Contents referred Panel Message Status Window Printer error. 016-318 Remove the unsupported Restart Printer <ESS DIMM Slot RAM Error> additional memory module. Flows 20 The error is detected by DIMM slot RAM Flip Contact customer support if FIP-1.
  • Page 43 Chapter 1 Troubleshooting Error Message FIP to be Error Contents referred Panel Message Status Window Printer error. 016-346 Turn off the printer, and turn it <On Board Network Internal Loop back Restart Printer on again. Error> Flows 19 Flip Contact customer support if The error is detected by on board FIP-1.
  • Page 44 Chapter 1 Troubleshooting Error Message FIP to be Error Contents referred Panel Message Status Window Firmware download header checksum error has Header Error occurred. 016-385 <Download Header Error> Flows 24 Press Set Button. The download file is broken, or Flip FIP-1.
  • Page 45 Chapter 1 Troubleshooting Error Message FIP to be Error Contents referred Panel Message Status Window The printer memory is full and cannot continue processing the current print job. Out of Memory <Memory Overflow> 016-700 Press Set Button to clear the The amount of data in the print job Flows 25 Flip...
  • Page 46 Chapter 1 Troubleshooting Error Message FIP to be Error Contents referred Panel Message Status Window The configuration of the printer on the printer driver does not conform to the printer. Invalid Job Press the Set Button to clear 016-799 <Job Environment Violation> the message and cancel the Flows 30 There are some prohibition in the setting...
  • Page 47 Chapter 1 Troubleshooting Error Message FIP to be Error Contents referred Panel Message Status Window Check Paper Size Actual paper size in tray and 024-910 specified paper size are Flip different. Load Tray 1 <IOT Paper Size Mismatch> Load the specified paper in Flows 35 The paper size mismatch in Tray 1 is Tray 1.
  • Page 48 Chapter 1 Troubleshooting Error Message FIP to be Error Contents referred Panel Message Status Window Load SSF 024-969 No paper detected. Flip Load SSF Load the specified paper in SSF. <No suitable paper> Flows 40 Paper Size: XX The paper empty is detected. FIP-1.
  • Page 49 Chapter 1 Troubleshooting Error Message FIP to be Error Contents referred Panel Message Status Window Paper Jam has occurred at the Tray 1 or 2. Paper Jam 072-908 Remove the Tray 1 or 2, and Flip remove the jammed paper. Open Tray1 or 2 <IOT Remain Option Feeder JAM>...
  • Page 50 Chapter 1 Troubleshooting Error Message FIP to be Error Contents referred Panel Message Status Window Paper Jam 077-102 <IOT Exit On JAM> Flows 49 No Message. The paper does not reach the Exit Flip FIP-1. 49 Sensor within the specified time. Open Front Cover Remove Paper Paper Jam...
  • Page 51 Chapter 1 Troubleshooting Error Message FIP to be Error Contents referred Panel Message Status Window Paper Jam has occurred at the Output Tray. CAUTION: The Fuser is hot. Push the Side Button to open Paper Jam the Front Cover and remove 077-900 the jammed paper.
  • Page 52 Chapter 1 Troubleshooting Error Message FIP to be Error Contents referred Panel Message Status Window Replace PHD Replace PHD unit Now. 091-935 Flip Contact customer support. <IOT PHD Life Over> Flows 58 Replace PHD Please click the Show Me PHD Unit has reached the replacement FIP-1.
  • Page 53 Chapter 1 Troubleshooting Error Message FIP to be Error Contents referred Panel Message Status Window The sealing tape is still on the Yellow Cartridge. Shake Cartridge 093-919 Open the Side Cover. Pull <IOT Y Toner Low Density> Flows 66 Flip the toner seal straight up to Detects low density of yellow.
  • Page 54 Chapter 1 Troubleshooting Error Message FIP to be Error Contents referred Panel Message Status Window The Cyan Cartridge need to be replaced now. Replace Cart. Open the Side Cover. Then 093-932 remove the used Cyan <IOT C CRU Life Over> Flows 64 Cartridge and install a new Cyan Cartridge has reached the...
  • Page 55 Chapter 1 Troubleshooting Error Message FIP to be Error Contents referred Panel Message Status Window The Black Cartridge need to be replaced now. Replace Cart. Open the Side Cover. Then 093-937 remove the used Black <IOT K CRU Waste Full> Flows 73 Cartridge and install a new Waste Toner Counter value has reached...
  • Page 56 Chapter 1 Troubleshooting Error Message FIP to be Error Contents referred Panel Message Status Window An unsupported PHD unit is installed. Open the Front Cover. CRUM ID Remove the unsupported 093-965 <IOT CRUM ID Error> Flows 78 PHD unit and install a CRUM ID error of PHD Unit is detected.
  • Page 57 Transfer Assy has reached the Flip this failure is repeated. FIP-1. 83 replacement time. 094-911 IfMessageReturns 094-911 Ready to Print 193-700 <Custom Toner Mode> Flows 84 No Message. Flip Printer is in the Customer Toner Mode. FIP-1. 84 Non-Dell Toner Installed 1 - 31...

  • Page 58: Error Code Fip

    Chapter 1 Troubleshooting 3. ERROR CODE FIP 3.1 Troubleshooting for the call center Flows 1 001-360 Restart Printer Checking the error Does the error still occur when the power is turned off and on? Checking the FAN for rotation Does the FAN function normally? Checked by [Digital Output] - [DO- 1E(HIGH) or DO-1F(LOW)] in [IOT Diag] of diagnosis.

  • Page 59: Flows 2 003-340 Restart Printer

    Checked by [Printer Information] of the [Printer Settings Report] tab in Tool Box. For the latest version information, refer to the Dell Support Web Site. Is the firmware the latest version? Download the latest version of the firmware from the Dell Support Web Site.

  • Page 60: Flows 3 003-356 Restart Printer

    Chapter 1 Troubleshooting Flows 3 003-356 Restart Printer Checking the error Does the error still occur when the power is turned off and on? Checking the failure parts Press the "Down arrow", the "Upper arrow" and the " " keys on the Control Panel when displaying the error code.

  • Page 61: Flows 4 004-310 Restart Printer

    Chapter 1 Troubleshooting Flows 4 004-310 Restart Printer Print "printer settings list" and verify optional 250-sheet feeder is listed in the printer settings under Printer Options. Is optional 250-sheet feeder displayed on the list? Replace the optional 250-sheet feeder. Does the error still occur after turning the power off and on? Replace the printer.

  • Page 62: Flows 5 004-311 Restart Printer

    Chapter 1 Troubleshooting Flows 5 004-311 Restart Printer Print "printer settings list" and verify optional FEEDER ASSY DUP is listed in the printer settings under Printer Options. Is optional FEEDER ASSY DUP displayed on the list? Replace the optional FEEDER ASSY DUP.

  • Page 63: Flows 6 006-370 Restart Printer

    Chapter 1 Troubleshooting Flows 6 006-370 Restart Printer Checking after replacing the ROS ASSY Replace the ROS ASSY. (Refer to Removal 45/ Replacement 9.) Does the error still occur when the power is turned off and on? Replace the Printer. 1 - 37...

  • Page 64: Flows 7 007-340 Restart Printer

    Chapter 1 Troubleshooting Flows 7 007-340 Restart Printer Checking the error Reseat the PHD ASSY. Does the error still occur after turning the power off and on? Checking the Main Motor for rotation Does the Main Motor function normally? - PC Operation : Checked by the [Main Motor Operation Check] of the [Machine Check] of [Diagnosis] tab in the [Tool Box].

  • Page 65: Flows 8 007-341 Restart Printer

    Chapter 1 Troubleshooting Flows 8 007-341 Restart Printer Checking the error Reinstall the PHD ASSY and FUSER ASSY. Does the error still occur after turning the power off and on? Warning: Do work only after the FUSER unit has cooled to room temperature. Checking the Sub Motor for rotation Does the Sub Motor function normally? - PC Operation :...

  • Page 66: Flows 9 007-371/007-372 Restart Printer

    Chapter 1 Troubleshooting Flows 9 007-371/007-372 Restart Printer Checking the error Does the error still occur when the power is turned off and on? Checking after replacing the DRIVE ASSY PH. Replace the DRIVE ASSY PH. (Refer to Removal 31 Replacement 23.) Does the error still occur when turning on the power? Replace the Printer.

  • Page 67: Flows 10 009-340 Restart Printer (Yellow Toner)

    Does the error still occur when the power is turned off and on? Call the DELL and replace the TRANSFER ASSY. Checking after replacing the PHD UNIT. Replace the PHD UNIT. (Refer to Removal 4/ Replacement 50.)
  • Page 68 Chapter 1 Troubleshooting Checking the TNR (Y) MOT (MOTOR ASSY DISP) for rotation Does the TNR (Y) MOT (MOTOR ASSY DISP) function normally? - PC Operation : Checked by the [Dispense Motor Configuration Check (Yellow) ] of the [Machine Check] of [Diagnosis] tab in the [Tool Box].

  • Page 69: Flows 11 009-340 Restart Printer (Magenta Toner)

    Does the error still occur when the power is turned off and on? Call the DELL and replace the TRANSFER ASSY. Checking after replacing the PHD UNIT. Replace the PHD UNIT. (Refer to Removal 4/ Replacement 50.)
  • Page 70 Chapter 1 Troubleshooting Checking the TNR (M) MOT (MOTOR ASSY DISP) for rotation Does the TNR (M) MOT (MOTOR ASSY DISP) function normally? - PC Operation : Checked by the [Dispense Motor Configuration Check (Magenta) ] of the [Machine Check] of [Diagnosis] tab in the [Tool Box].

  • Page 71: Flows 12 009-340 Restart Printer (Cyan Toner)

    Does the error still occur when the power is turned off and on? Call the DELL and replace the TRANSFER ASSY. Checking after replacing the PHD UNIT. Replace the PHD UNIT. (Refer to Removal 4/ Replacement 50.)
  • Page 72 Chapter 1 Troubleshooting Checking the TNR (C) MOT (MOTOR ASSY DISP) for rotation Does the TNR (C) MOT (MOTOR ASSY DISP) function normally? - PC Operation : Checked by the [Dispense Motor Configuration Check (Cyan) ] of the [Machine Check] of [Diagnosis] tab in the [Tool Box].

  • Page 73: Flows 13 009-340 Restart Printer (Black Toner)

    Does the error still occur when the power is turned off and on? Call the DELL and replace the TRANSFER ASSY. Checking after replacing the PHD UNIT. Replace the PHD UNIT. (Refer to Removal 4/ Replacement 50.)
  • Page 74 Chapter 1 Troubleshooting Checking the TNR (K) MOT (MOTOR ASSY DISP) for rotation Does the TNR (K) MOT (MOTOR ASSY DISP) function normally? - PC Operation : Checked by the [Dispense Motor Configuration Check (Black) ] of the [Machine Check] of [Diagnosis] tab in the [Tool Box].

  • Page 75: Flows 14 010-317 Restart Printer

    Chapter 1 Troubleshooting Flows 14 010-317 Restart Printer Checking the error Does the error still occur when the power is turned off and on? Checking after reseating the FUSER ASSY Reseat the FUSER ASSY. Warning: Start the operation after the FUSER ASSY has cooled down.

  • Page 76: Flows 15 010-351 Restart Printer

    Chapter 1 Troubleshooting Flows 15 010-351 Restart Printer Checking after replacing the FUSER ASSY Replace the FUSER ASSY. Warning: Start the operation after the FUSER ASSY has cooled down. After replacement, be sure to clear the life counter value. (Refer to the Tech Sheet).

  • Page 77: Flows 16 010-354 Restart Printer

    Chapter 1 Troubleshooting Flows 16 010-354 Restart Printer Checking the error Does the error still occur when the power is turned off and on? Replace the Printer. 1 - 51...

  • Page 78: Flows 17 010-377 Restart Printer

    Chapter 1 Troubleshooting Flows 17 010-377 Restart Printer Checking the error Does the error still occur when the power is turned off and on? Checking after reseating the FUSER ASSY Reseat the FUSER ASSY. Warning: Start the operation after the FUSER ASSY has cooled down.

  • Page 79: Flows 18 Ready To Print 010-421

    Chapter 1 Troubleshooting Flows 18 Ready to Print 010-421 Checking after replacing the FUSER ASSY Replace the FUSER ASSY. Warning: Do work only after the FUSER unit has cooled to room temperature. After replacement, be sure to clear the life counter value. Does the error still occur after turning the power off and on? Replace the PWBA MCU.

  • Page 80: Flows

    Checked by [Printer Information] of the [Printer Settings Report] tab in Tool Box. For the latest version information, refer to the Dell Support Web Site. Is the firmware the latest version? Download the latest version of the firmware from the Dell Support Web Site.

  • Page 81: Flows 19-1 016-340 Restart Printer

    PC? Replace the PWBA ESS. (Removal 42/ Replacement 12) Download the latest version of the firmware from the Dell support website, and update the firmware with "F/W Download DL Mode". (Refer to Refernce_2.) Replace the PWBA ESS. (Removal 42/ Replacement 12) Changing the IP address.
  • Page 82 Chapter 1 Troubleshooting Reference_2: 1. Make sure that the printer is connected to the computer via USB port (remove the network cable). Then, try downloading as follows: 1) Power on the printer while pressing the <X Cancel> and < > buttons. 2) The printer goes into the Download Mode with a message "Download Mode Ready".

  • Page 83: Flows 20 016-316/016-318 Restart Printer

    Chapter 1 Troubleshooting Flows 20 016-316/016-318 Restart Printer Checking the Memory Card Is the customer using the recommended memory card? Replace the Memory Card. Checking the Memory Card installation. Reseat the Memory Card. Does the error still occur when turning on the power? Checking after replacing the Memory Card.

  • Page 84: Flows 21 016-338 Restart Printer

    Chapter 1 Troubleshooting Flows 21 016-338 Restart Printer Checking the Connected device to the USB port on the PWBA ESS. Is the Wireless Printer Adapter connected to the USB port on the PWBA ESS? Connect the Wireless Printer Adapter to the USB port on the PWBA ESS.

  • Page 85: Flows 22 016-365 Restart Printer

    Chapter 1 Troubleshooting Flows 22 016-365 Restart Printer Checking the error Does the error still occur when the power is turned off and on? Checking the Network Protocol Adapter Is the Network Protocol Adapter installed? Install the Network Protocol Adapter. Checking after reseating the Network Adapter Reseat the Network Protocol Adapter.
  • Page 86 Chapter 1 Troubleshooting - This error is displayed when the Network Protocol Adapter is installed on the printer and then removed, or when a contact failure has occurred at the Network Protocol Adapter. Reinstalling the Network Protocol Adapter allows you to use the printer as it was before the error occurred.

  • Page 87: Flows 23 016-370 Restart Printer

    Checking the error. Does the error still occur when the power is turned off and on? Download the latest version of the firmware from the Dell support website, and update the firmware with "F/W Download DL Mode". (Refer to Refernce_1.)

  • Page 88: Write Flash Err. 016-393 / Verify Error 016-394

    Checked by [Printer Information] of the [Printer Settings Report] tab in Tool Box. For the latest version information, refer to the Dell Support Web Site. Is the firmware the latest version? Download the latest version of the firmware from the Dell Support Web Site.

  • Page 89: Flows 25 Out Of Memory 016-700

    Chapter 1 Troubleshooting Flows 25 Out of Memory 016-700 Errors may be avoided by the following measures: - When the RAM disk is set to "Available", cancel it or reduce the disk capacity. - Add the optional memory. Checking the memory capacity for print Print the small size file (like a Windows test print).

  • Page 90: Flows 26 Pdl Request 016-720

    Checked by [Printer Information] of the [Printer Settings Report] tab in Tool Box. For the latest version information, refer to the Dell Support Web Site. Is the firmware the latest version? Download the latest version of the firmware from the Dell Support Web Site.

  • Page 91: Flows 27 Invalid User 016-757

    Checking the error Does the error occur when printing after registering the account? Checking [DELL Color Track] setting Is your account registered in DELL Color Track? Register your account. Checking the printer connection Check the printer over the network. If this fails, connect the printer directly to a PC.

  • Page 92: Flows 28 Disabled Func 016-758

    2130cn? Inquire to your system administrator, or check this operation by the User Guide. Checking [DELL Color Track] setting Is your account registered in DELL Color Track? Register your account. Checking the connection Check that the PC and the printer are connected properly.

  • Page 93: Flows 29 Reached Limit 016-759

    Chapter 1 Troubleshooting Flows 29 Reached Limit 016-759 Check the [Dell ColorTrack] setting Does the value of [User Registration] exceed the limitation? Maximum user is 50. Replace the PWBA ESS. (Refer to Removal 42/Replacement 12.) Reset 50 or less. 1 - 67...

  • Page 94: Flows 30 Invalid Job 016-799

    Chapter 1 Troubleshooting Flows 30 Invalid Job 016-799 Is the customer using the correct printer driver? Use the correct printer driver. Checking the paper size Check that the paper matches the specifications of the printer. If not, replace the paper. Does the error occur when printing using the correct paper size? Checking the paper size setup...

  • Page 95: Flows 31 Disk Full 016-980

    Chapter 1 Troubleshooting Flows 31 Disk Full 016-980 Checking the file data in the printer Print or clear the stored files and data at the printer memory. Does the error still occur when printing? Checking the memory capacity for print. Prints the small size file (like a Windows test print).

  • Page 96: Flows 32 Collate Full 016-981

    Chapter 1 Troubleshooting Flows 32 Collate Full 016-981 Checking the error Does the error still occur when the power is turned off and on? Checking the printer memory size Does the error occur when printing with the Memory Card (Option) installed? RAM Disk size settings Does the error occur when printing after reducing the size setting of the RAM...

  • Page 97: Flows 33 Mcu Flash Error 024-360

    Checked by [Printer Information] of the [Printer Settings Report] tab in Tool Box. For the latest version information, refer to the Dell Support Web Site. Is the firmware the latest version? Download the latest version of the firmware from the Dell Support Web Site.

  • Page 98: Flows 34 024-362 Restart Printer

    Chapter 1 Troubleshooting Flows 34 024-362 Restart Printer Checking the error Does the error still occur when turning off and on the power? Checking the PWBA ESS installation Reseat the PWBA ESS. (Refer to Removal 42/ Replacement 12) Does the error still occur when turning off and on the power? Replace the PWBA ESS.

  • Page 99: Flows 35 Check Paper Size 024-910

    Chapter 1 Troubleshooting Flows 35 Check Paper Size 024-910 Checking the paper size Check that the paper matches the specifications of the printer. If not, replace the paper. Does the error occur when printing using the correct paper size? Checking the print data, paper (print media) and paper settings Check the followings.

  • Page 100: Flows 36 Check Paper Size 024-911

    Chapter 1 Troubleshooting Flows 36 Check Paper Size 024-911 Checking the paper size Check that the paper matches the specifications of the printer. If not, replace the paper. Does the error occur when printing using the correct paper size? Checking the print data, paper (print media) and paper settings Check the followings.

  • Page 101: Flows 37 Check Paper Size 024-914

    Chapter 1 Troubleshooting Flows 37 Check Paper Size 024-914 Checking the paper size Check that the paper matches the specifications of the printer. If not, replace the paper. Does the error occur when printing using the correct paper size? Checking the print data, paper (print media) and paper settings Check the followings.

  • Page 102: Flows 38 Load Tray 1 024-965

    Chapter 1 Troubleshooting Flows 38 Load Tray 1 024-965 Checking the paper for loading and setting Check that the loaded paper meets the print job. Check that the paper setting to require the print job meets the specification. Does the error still occur after reloading the paper and changing the paper settings that requires the print job? Checking the Cassette No Paper...

  • Page 103: Flows 39 Load Tray 2 024-966

    Chapter 1 Troubleshooting Flows 39 Load Tray 2 024-966 Checking the paper for loading and setting Check that the loaded paper meets the print job. Check that the paper setting to require the print job meets the specification. Does the error still occur after reloading the paper and changing the paper settings that requires the print job? Checking the Cassette No Paper...

  • Page 104: Flows 40 Load Ssf 024-969 / Pause Feed Ssf 024-985 / Check Ssf 075-923

    Chapter 1 Troubleshooting Flows 40 Load SSF 024-969 / Pause Feed SSF 024-985 / Check SSF 075-923 When loading a sheet to the SSF, ensure that the lead edge of the sheet touches the back of the SSF (as far as 8 to 10cm from the lead edge). Otherwise, this error may occur.

  • Page 105: Flows 41 Over Heat 042-700

    Chapter 1 Troubleshooting Flows 41 Over Heat 042-700 This error occurs when the internal temperature of the printer rises to somewhere near the predetermined value during a high volume 2-sided print. Although this error is automatically recovered when the printer’s internal temparature falls to a certain level, it akes a long time before the recovery.

  • Page 106: Flows 42 Paper Jam 071-100

    Chapter 1 Troubleshooting Flows 42 Paper Jam 071-100 Do not load a sheet to the SSF while printing with the Paper Cassette as the media source. Otherwise, a Jam error occurs. Checking the paper in Tray 1 and the paper guides Insert new paper in Tray 1 and check that the side and end guides are adjusted correctly in the CASSETTE...
  • Page 107 Chapter 1 Troubleshooting Checking the paper feed Open the Front Cover. Is the paper fed from the Regi Rollers? Checking the Regi Clutch for operation Does the Regi Clutch (CLUTCH ASSY DRIVE) operate properly? - PC Operation : Checked by the [REGI CLUTCH Operation Check] of the [Machine Check] of [Diagnosis] tab in the [Tool Box].

  • Page 108: Flows 43 Paper Jam 072-100 / Paper Jam 072-908

    Chapter 1 Troubleshooting Flows 43 Paper Jam 072-100 / Paper Jam 072-908 Do not load a sheet to the SSF while printing with the Paper Cassette as the media source. Otherwise, a Jam error occurs. Checking the paper in Tray 2 and the paper guides Insert new paper in Tray 2 and check that the side and end guides are...
  • Page 109 Chapter 1 Troubleshooting Checking the Cassette Feed Solenoid (SOLENOID FEED MIS) for operation Does the Cassette Feed Solenoid (SOLENOID FEED MIS) operate properly? - PC Operation : Checked by the [Feed Roll Operation Check] of the [Machine Check] of [Diagnosis] tab in the [Tool Box].

  • Page 110: Flows 44 Paper Jam 072-101

    Chapter 1 Troubleshooting Flows 44 Paper Jam 072-101 Do not load a sheet to the SSF while printing with the Paper Cassette as the media source. Otherwise, a Jam error occurs. Checking the paper in Tray 2 and the paper guides Insert new paper in Tray 2 and check that the side and end guides are adjusted correctly in the CASSETTE...
  • Page 111 Chapter 1 Troubleshooting Checking the Cassette Feed Solenoid (SOLENOID FEED MIS) for operation Does the Cassette Feed Solenoid (SOLENOID FEED MIS) operate properly? - PC Operation : Checked by the [Feed Roll Operation Check] of the [Machine Check] of [Diagnosis] tab in the [Tool Box].

  • Page 112: Flows 45 Paper Jam 075-101

    Chapter 1 Troubleshooting Flows 45 Paper Jam 075-101 Do not load a sheet to the SSF while printing with the Paper Cassette as the media source. Otherwise, this error occurs. To restart printing, open the front cover and remove the document. Checking the customer operation Did the user insert the paper to the SSF during print?

  • Page 113: Flows 46 Paper Jam 075-102

    Chapter 1 Troubleshooting Flows 46 Paper Jam 075-102 When starting SSF printing, an error will occur by pulling out a document on the SSF by force. Was a paper pulled out from SSF forcibly of a print start? Replace the PWBA MCU. (Refer to Removal 43/ Replacement 11.) Checking after opening and closing the COVER ASSY FRONT...

  • Page 114: Flows 47 Check Ssf 075-922

    Chapter 1 Troubleshooting Flows 47 Check SSF 075-922 Checking after opening and closing the COVER ASSY FRONT Remove Paper, and open and close the COVER ASSY FRONT, and then latch correctly. Does the error still occur when printing? Replace the PWBA MCU. (Refer to Removal 43/ Replacement 11.) 1 - 88...

  • Page 115: Flows 48 Paper Jam 077-100/077-101

    Chapter 1 Troubleshooting Flows 48 Paper Jam 077-100/077-101 Do not load a sheet to the SSF while printing with the Paper Cassette as the media source. Otherwise, a Jam error occurs. Checking the paper Does the paper meet the specification? Replace the paper.

  • Page 116: Flows 49 Paper Jam 077-102

    Chapter 1 Troubleshooting Flows 49 Paper Jam 077-102 Do not load a sheet to the SSF while printing with the Paper Cassette as the media source. Otherwise, a Jam error occurs. Checking the paper condition Is the paper in the Tray 1 or Tray 2 wrinkled or damaged? Replace the paper with a new and dry one.

  • Page 117: Flows 50 Paper Jam 077-103/077-104/077-105

    Chapter 1 Troubleshooting Flows 50 Paper Jam 077-103/077-104/077-105 When starting SSF printing, an error will occur by pulling out a document on the SSF by force. Checking the FUSER ASSY installation Reseat the FUSER ASSY. Warning: Start the operation after the FUSER ASSY has cooled down.
  • Page 118 Chapter 1 Troubleshooting Checking the paper guides and paper in Tray 1 or Tray 2. Check that the side and end guides are adjusted correctly in the CASSETTE ASSY 250. If incorrect, readjust the side and end guides. Does the error still occur when printing? Print one sheet.

  • Page 119: Flows 51 Paper Jam 077-107

    Chapter 1 Troubleshooting Flows 51 Paper Jam 077-107 Do not load a sheet to the SSF while printing with the Paper Cassette as the media source. Otherwise, a Jam error occurs. Checking the jam Remove the jammed paper and reload the known good paper.
  • Page 120 Chapter 1 Troubleshooting Checking the Duplex Motor for operation Does the Duplex Motor operate properly? Checked by [Digital Output] - [DO-12] in [IOT Diag] of diagnosis. During this check, close the COVER ASSY FRONT. Replace the FEEDER ASSY DUP Checking installation of the FUSER ASSY Reseat the FUSER ASSY.

  • Page 121: Flows 52 Paper Jam 077-108

    Chapter 1 Troubleshooting Flows 52 Paper Jam 077-108 Do not load a sheet to the SSF while printing with the Paper Cassette as the media source. Otherwise, a Jam error occurs. Checking the jam Remove the jammed paper and reload the known good paper.
  • Page 122 Chapter 1 Troubleshooting Checking the Duplex Motor for operation Does the Duplex Motor operate properly? Checked by [Digital Output] - [DO-12] in [IOT Diag] of diagnosis. During this check, close the COVER ASSY FRONT. Replace the FEEDER ASSY DUP Checking installation of the FUSER ASSY Reseat the FUSER ASSY.

  • Page 123: Flows 53 Close Frontcover

    Chapter 1 Troubleshooting Flows 53 Close FrontCover 077-300 Checking the COVER ASSY FRONT (Front Cover) for shape Are there any damages on the COVER ASSY FRONT? Checking four PHD ASSY latching levers Are the location of the levers vertical? Replace the COVER ASSY FRONT. (Refer to Removal 25/replacement 29.) Set four levers to latching position.

  • Page 124: Flows 54 Close Side Cover 077-301

    Chapter 1 Troubleshooting Flows 54 Close Side Cover 077-301 Checking the COVER ASSY WINDOW TNR (Side Cover) for shape Are there any damages on the COVER ASSY WINDOW TNR? Checking the COVER ASSY WINDOW TNR for latching Open and close the COVER ASSY WINDOW TRN.

  • Page 125: Flows 55 Paper Jam 077-900

    Chapter 1 Troubleshooting Flows 55 Paper Jam 077-900 Do not load a sheet to the SSF while printing with the Paper Cassette as the media source. Otherwise, a Jam error occurs. Checking for paper and foreign objects Open the front cover and check for paper and foreign objects.

  • Page 126: Flows 56 Paper Jam 077-901

    Tray 2. Open and close the front cover. Does the error occur when printing? Checking the TRANSFER ASSY Are there any damage on the belt of the TRANSFER ASSY? Call the DELL and replace the TRANSFER ASSY. 1 - 100...
  • Page 127 Chapter 1 Troubleshooting Checking the Regi Sensor (SENSOR PHOTO) for operation Does the number on the screen increase by one, when the actuator (ACTUATOR REGI IN) of the Regi. Sensor (SENSOR PHOTO) is operated? Checked by [Digital Input] - [DI-2] in [IOT Diag] of diagnosis.

  • Page 128: Flows 57 Paper Jam 077-907

    Chapter 1 Troubleshooting Flows 57 Paper Jam 077-907 Do not load a sheet to the SSF while printing with the Paper Cassette as the media source. Otherwise, a Jam error occurs. Checking the jam Remove the jammed paper and reload the known good paper.
  • Page 129 Chapter 1 Troubleshooting Checking the Duplex Motor for operation Does the Duplex Motor operate properly? Checked by [Digital Output] - [DO-12] in [IOT Diag] of diagnosis. During this check, close the COVER ASSY FRONT. Replace the FEEDER ASSY DUP. Checking installation of the FUSER ASSY Reseat the FUSER ASSY.

  • Page 130: Flows 58 Ready To Print 091-402 / Replace Phd 091-935

    Chapter 1 Troubleshooting Flows 58 Ready to Print 091-402 / Replace PHD 091-935 Checking after replacing the PHD ASSY Replace the PHD ASSY. (Refer to Removal 4/Replacement 50.) CAUTION: Be sure to pull eight sealing tapes out from a new PHD ASSY before installation.

  • Page 131: Flows 59 Phd

    Chapter 1 Troubleshooting Flows 59 PHD 091-912 No (New PHD installing) Is the customer installing a new printer? Checking the protection cover Open the front cover. Remove any remaining PHD protective sheets. Does the error occur after closing the front cover? Checking the PHD ASSY sealing tape Open the front cover and remove the PHD ASSY from the printer after turning...

  • Page 132: Flows 60 Insert Phd 091-972

    Chapter 1 Troubleshooting Flows 60 Insert PHD 091-972 Does the error still occur when the power is turned OFF and ON? Checking after reseating the PHD ASSY Reseat the PHD ASSY. Does the error still occur when the power is turned off and on? Checking after replacing the PHD ASSY Replace the PHD ASSY.

  • Page 133: Flows 61 Ctd Sensor Dirty 092-310 / Ready To Print 092-410

    Chapter 1 Troubleshooting Flows 61 CTD Sensor Dirty 092-310 / Ready to Print 092-410 Checking the error Does the error still occur when the power is turned off and on? Checking the CTD (ADC) sensor window Open the front cover. Is the CTD (ADC) Sensor window dirty? Turn off the power, and gently wipe the CTD (ADC) sensor window with a clean...

  • Page 134: Flows 62 Ready To Print 093-423 / Replace Cart. 093-930

    Flows 62 Ready to Print 093-423 / Replace Cart. 093-930 Does the error still occur when the power is turned OFF and ON? Checking after replacing the Dell- TONER CARTRIDGE (Y) Replace the Dell-TONER CARTRIDGE (Y). (Refer to Removal 6/Replacement 48.)

  • Page 135: Flows 63 Ready To Print 093-424 / Replace Cart. 093-931

    Flows 63 Ready to Print 093-424 / Replace Cart. 093-931 Does the error still occur when the power is turned OFF and ON? Checking after replacing the Dell- TONER CARTRIDGE (M) Replace the Dell-TONER CARTRIDGE (M). (Refer to Removal 6/Replacement 48.)

  • Page 136: Flows 64 Ready To Print 093-425 / Replace Cart. 093-932

    Flows 64 Ready to Print 093-425 / Replace Cart. 093-932 Does the error still occur when the power is turned OFF and ON? Checking after replacing the Dell- TONER CARTRIDGE (C) Replace the Dell-TONER CARTRIDGE (C). (Refer to Removal 6/Replacement 48.)

  • Page 137: Flows 65 Ready To Print 093-426 / Replace Cart. 093-933

    Flows 65 Ready to Print 093-426 / Replace Cart. 093-933 Does the error still occur when the power is turned OFF and ON? Checking after replacing the Dell- TONER CARTRIDGE (K) Replace the Dell-TONER CARTRIDGE (K). (Refer to Removal 6/Replacement 48.)

  • Page 138: Flows 66 Shake Cartridge 093-919

    Chapter 1 Troubleshooting Flows 66 Shake Cartridge 093-919 Error and toner check Check that DELL toner is installed. If not, check the toner level in the yellow toner cartridge and replace as necessary. Does the error occur after turning the...
  • Page 139 Chapter 1 Troubleshooting Checking after replacing the TONER CARTRIDGE (Y) Replace the TONER CARTRIDGE (Y), and check that the lock key is in the lock position. (Refer to Removal 6/ Replacement 48.) Does the error still occur when the power is turned off and on? Checking the toner dispensing Execute [Digital Output]-[DO-0, 5 and 21] in diagnosis for 60 seconds.

  • Page 140: Flows 67 Shake Cartridge 093-920

    Chapter 1 Troubleshooting Flows 67 Shake Cartridge 093-920 Error and toner check Check that DELL toner is installed. If not, check the toner level in the magenta toner cartridge and replace as necessary. Does the error still occur after turning...
  • Page 141 Chapter 1 Troubleshooting Checking after replacing the TONER CARTRIDGE (M) Replace the TONER CARTRIDGE (M), and check that the lock key is in the lock position. (Refer to Removal 6/ Replacement 48.) Does the error still occur when the power is turned off and on? Checking the toner dispensing Execute [Digital Output]-[DO-0, 5 and 23] in diagnosis for 60 seconds.

  • Page 142: Flows 68 Shake Cartridge 093-921

    Chapter 1 Troubleshooting Flows 68 Shake Cartridge 093-921 Error and toner check Check that DELL toner is installed. If not, check the toner level in the cyan toner cartridge and replace as necessary. Does the error still occur after turning...
  • Page 143 Chapter 1 Troubleshooting Checking after replacing the TONER CARTRIDGE (C) Replace the TONER CARTRIDGE (C), and check that the lock key is in the lock position. (Refer to Removal 6/ Replacement 48.) Does the error still occur when the power is turned off and on? Checking the toner dispensing Execute [Digital Output]-[DO-0, 5 and 25] in diagnosis for 60 seconds.

  • Page 144: Flows 69 Shake Cartridge 093-922

    Chapter 1 Troubleshooting Flows 69 Shake Cartridge 093-922 Error and toner check Check that DELL toner is installed. If not, check the toner level in the black toner cartridge and replace as necessary. Does the error still occur after turning...
  • Page 145 Chapter 1 Troubleshooting Checking after replacing the TONER CARTRIDGE (K) Replace the TONER CARTRIDGE (K), and check that the lock key is in the lock position. (Refer to Removal 6/ Replacement 48.) Does the error still occur when the power is turned off and on? Checking the toner dispensing Execute [Digital Output]-[DO-0, 5 and 25] in diagnosis for 60 seconds.

  • Page 146: Flows 70 Replace Cart. 093-934

    Chapter 1 Troubleshooting Flows 70 Replace Cart. 093-934 Does the error still occur when the power is turned OFF and ON? Checking after replacing the Dell- TONER CARTRIDGE (Y) Replace the Dell-TONER CARTRIDGE (Y). (Refer to Removal 6/Replacement 48.) Does the error still occur when the power is turned ON? Replace the PWBA MCU.

  • Page 147: Flows 71 Replace Cart. 093-935

    Chapter 1 Troubleshooting Flows 71 Replace Cart. 093-935 Does the error still occur when the power is turned OFF and ON? Checking after replacing the Dell- TONER CARTRIDGE (M) Replace the Dell-TONER CARTRIDGE (M). (Refer to Removal 6/Replacement 48.) Does the error still occur when the power is turned ON? Replace the PWBA MCU.

  • Page 148: Flows 72 Replace Cart. 093-936

    Chapter 1 Troubleshooting Flows 72 Replace Cart. 093-936 Does the error still occur when the power is turned OFF and ON? Checking after replacing the Dell- TONER CARTRIDGE (C) Replace the Dell-TONER CARTRIDGE (C). (Refer to Removal 6/Replacement 48.) Does the error still occur when the power is turned ON? Replace the PWBA MCU.

  • Page 149: Flows 73 Replace Cart. 093-937

    Chapter 1 Troubleshooting Flows 73 Replace Cart. 093-937 Does the error still occur when the power is turned OFF and ON? Checking after replacing the Dell- TONER CARTRIDGE (K) Replace the Dell-TONER CARTRIDGE (K). (Refer to Removal 6/Replacement 48.) Does the error still occur when the power is turned ON? Replace the PWBA MCU.

  • Page 150: Flows 74 Crum Id 093-960

    Chapter 1 Troubleshooting Flows 74 CRUM ID 093-960 Error and toner type check If an error occurs after turning the power off and on, is a DELL toner installed in the printer? Change the Toner Type setting to Non-Dell Toner.

  • Page 151: Flows 75 Crum Id

    Chapter 1 Troubleshooting Flows 75 CRUM ID 093-961 Error and toner type check If an error occurs after turning the power off and on, is a DELL toner is installed in the printer? Change the Toner Type setting to Non-Dell Toner.

  • Page 152: Flows 76 Crum Id

    Chapter 1 Troubleshooting Flows 76 CRUM ID 093-962 Error and toner type check If an error occurs after turning the power off and on, is a DELL toner is installed in the printer? Change the Toner Type setting to Non-Dell Toner.

  • Page 153: Flows 77 Crum Id

    Chapter 1 Troubleshooting Flows 77 CRUM ID 093-963 Error and toner type check If an error occurs after turning the power off and on, is a DELL toner is installed in the printer? Change the Toner Type setting to Non-Dell Toner.

  • Page 154: Flows 78 Crum Id

    Flows 78 CRUM ID 093-965 Error and PHD ASSY type check If an error occurs after turning the power off and on, is a 2130cn PHD ASSY is installed in the printer? Does the error occur after installing a 2130c PHD ASSY and turning the...

  • Page 155: Flows 79 Insert Printcart 093-970

    Flows 79 Insert PrintCart 093-970 Does the error still occur when the power is turned OFF and ON? Checking the Toner Type Is the Dell Toner seated? Change the Toner Type setting to Non-Dell Toner. Checking after reseating the TONER...

  • Page 156: Flows 80 Insert Printcart 093-971

    Flows 80 Insert PrintCart 093-971 Does the error still occur when the power is turned OFF and ON? Checking the Toner Type Is the Dell Toner seated? Change the Toner Type setting to Non-Dell Toner. Checking after reseating the TONER...

  • Page 157: Flows 81 Insert Printcart 093-972

    Flows 81 Insert PrintCart 093-972 Does the error still occur when the power is turned OFF and ON? Checking the Toner Type Is the Dell Toner seated? Change the Toner Type setting to Non-Dell Toner. Checking after reseating the TONER...

  • Page 158: Flows 82 Insert Printcart 093-973

    Flows 82 Insert PrintCart 093-973 Does the error still occur when the power is turned OFF and ON? Checking the Toner Type Is the Dell Toner seated? Change the Toner Type setting to Non-Dell Toner. Checking after reseating the TONER...

  • Page 159: Flows 83 Ready To Print 094-422 / 094-911 Contact Support

    Chapter 1 Troubleshooting Flows 83 Ready to Print 094-422 / 094-911 Contact Support Does the error still occur when the power is turned OFF and ON? Checking after replacing the TRANSFER ASSY Replace the TRANSFER ASSY. (Refer to Removal 21/Replacement 33.) Does the error still occur when the power is turned OFF and ON? Replace the PWBA MCU.

  • Page 160: Flows 84 Ready To Print 193-700

    Menu] is turned to [ON] for using non-Dell toner cartridge. Printing is available while this message is displayed. When you use Dell toner cartridge, you can turn off the message by turning the [Non-DELL Toner] setting to [OFF]. Checking the Toner Cartridge.

  • Page 161: Flows 85 Faint Print (Low Contrast)

    Chapter 1 Troubleshooting Flows 85 Faint print (Low contrast) If the copy finish is too light, restoring the default [Color balance Y, M, C and K] of [Copy Defaults] in [Copy] of [Default Settings] settings may solve it. Faint Mnt01101KA Mnt01100KA Checking the error mode Does the printout light occur...
  • Page 162 Chapter 1 Troubleshooting Checking the faint color Is there the faint toner? Checked by [4 Colors Configuration Chart] of [Chart Print] of [Diagnosis] tab in [Tool Box]. All colors faint Replace the PHD ASSY. Checking the PHD ASSY Replace to known good PHD ASSY. Is the image printed correctly? Replace the TRANSFER ASSY, if not replace the printer.

  • Page 163: Flows 86 Blank Print (No Print)

    Chapter 1 Troubleshooting Flows 86 Blank print (No print) Checking the error mode Does the blank page occur when copying? Checking the blank print. Print the contamination check page. Is the image printed correctly? Printing data form is not suitable for the printer, then check the printing data which the problem generated.

  • Page 164: Flows 87 Solid Black

    Chapter 1 Troubleshooting Flows 87 Solid black Checking the error mode Does the black page occur when copying? Checking the solid black. Print the contamination check page. Is the image printed correctly? Printing data is incorrect, then check the printing data which the problem generated.

  • Page 165: Flows 88 Vertical Blank Line (White Stripes In Paper Transport Direction)

    Chapter 1 Troubleshooting Flows 88 Vertical blank line (White stripes in paper transport direction) Random Periodic Mnt01102KA Mnt01103KA Checking the error mode Does the blank line occur when copying? Checking the Vertical blank lines. Print the contamination check page. Does the printout have vertical blank lines (white stripes in the paper feed direction)? Checking the original...

  • Page 166: Flows 89 Horizontal Band Cross Out

    Chapter 1 Troubleshooting Flows 89 Horizontal band cross out (White stripe in horizontal direction Random Periodic Mnt01105KA Mnt01104KA Checking the error mode Does the blank line occur when copying? Checking the Horizontal band cross out. Print the contamination check page. Does the printout have blank lines in the horizontal direction? Checking the original...
  • Page 167 Chapter 1 Troubleshooting Checking the belt surface of the TRANSFER ASSY Are there any damages on the belt surface of the TRANSFER ASSY? Checking after replacing the PHD ASSY Replace the PHD ASSY. (Refer to Removal 4/ Replacement 50.) Replace the TRANSFER ASSY. Is the image printed correctly? (Refer to Removal 21/ Replacement 33.)

  • Page 168: Flows 90 Vertical Stripes

    Chapter 1 Troubleshooting Flows 90 Vertical stripes Random Periodic Mnt01107KA Mnt01106KA Checking the error mode Does the vertical line occur when copying? Checking the Vertical stripes. Print the contamination check page. Does the printout have blank lines in the horizontal direction? Check the print data which Checking the original the problem generated.
  • Page 169 Chapter 1 Troubleshooting Replace the FUSER ASSY(Refer to Removal 5/Replacement 49.) and initialize the Fuser Life counter. (Refer to the Tech Sheet). Is the image printed correctly? Checking after replacing the ROS ASSY Replace the ROS ASSY. (Refer to Removal 45/Replacement 9) Is the image printed correctly? Replace the printer.

  • Page 170: Flows 91 Horizontal Stripes

    Chapter 1 Troubleshooting Flows 91 Horizontal stripes Random Periodic Mnt01109KA Mnt01108KA Checking the error mode Does the horizontal line occur when copying? Checking the Horizontal stripes. Print the contamination check page. Does the printout have horizontal stripes? Check the print data which Checking the original the problem generated.
  • Page 171 Chapter 1 Troubleshooting Checking the belt surface of the TRANSFER ASSY Are there any damages on the belt surface of the TRANSFER ASSY? Checking after replacing the PHD ASSY Replace the PHD ASSY. (Refer to Removal 4/ Replacement 50.) Replace the TRANSFER ASSY. Is the image printed correctly? (Refer to Removal 21/ Replacement 33.)

  • Page 172: Flows 92 Partial Deletion

    Chapter 1 Troubleshooting Flows 92 Partial Deletion Random Periodic Mnt01111KA Mnt01110KA Checking the printer environment Check that the printer is in a room where air conditioner is operating. If the air conditioner is not operating, turn it on or move the printer to a room with an air conditioner.
  • Page 173 Chapter 1 Troubleshooting Checking paper Check that new dry recommended paper is being used and replace as necessary. Are parts of images still missing during printing? Checking for foreign objects in the paper transfer path Remove any foreign objects in the paper transfer path between the TRANSFER ASSY and the FUSER ASSY.

  • Page 174: Flows 93 Spots

    Chapter 1 Troubleshooting Flows 93 Spots Random Periodic Mnt01113KA Mnt01112KA Checking the error mode Does the spots occur when copying? Checking the Spots. Print the contamination check page. Are there toner spots during printing? Printing data is incorrect, Checking the original then check the printing Is the original color clean? data which the problem...
  • Page 175 Chapter 1 Troubleshooting Checking the belt surface of the TRANSFER ASSY Are there any damages on the belt surface of the TRANSFER ASSY? Checking after replacing the PHD ASSY Replace the PHD ASSY. (Refer to Removal 4/ Replacement 50.) Replace the TRANSFER ASSY. Is the image printed correctly? (Refer to Removal 21/ Replacement 33.)

  • Page 176: Flows 94 Afterimage (Ghost)

    Chapter 1 Troubleshooting Flows 94 Afterimage (Ghost) Afterimage Mnt01114KA Wsb02020KA Checking the error mode Does the afterimage occur when copying? Checking the original Is the original color clean? Change the original. Checking the Afterimage(Ghost). Print the [Ghost Configuration Chart] in [Chart Print] in [Diagnosis] tab of [Tool Box].

  • Page 177: Flows 95 Grey Background

    Chapter 1 Troubleshooting Flows 95 Grey Background Mnt01115KA Checking the error mode Does the background page occur when copying? Checking the Grey background. Print the Gradation page. Is there grey background during printing? Checking the original Printing data is incorrect, Is the original color clean? then check the printing data which the problem...

  • Page 178: Flows 96 Skew

    Chapter 1 Troubleshooting Flows 96 Skew Tray is recommended for paper feeding because sheets fed via SSF is prone to skew depending on how the sheet is placed of SSF. Mnt01116KA Checking paper Check that new dry recommended paper which matches printer specifications is being used and replace as necessary.

  • Page 179: Flows 97 Paper Damage

    Chapter 1 Troubleshooting Flows 97 Paper damage Tray is recommended for paper feeding because sheets fed via SSF is prone to skew depending on how the sheet is placed on SSF. Mnt01117KA Checking the printer environment Check that the printer is in a room where air conditioner is operating.

  • Page 180: Chapter 1 Troubleshooting

    Chapter 1 Troubleshooting Checking for foreign objects in the paper transfer path and check the SEPARATOR ROLLER ASSEMBLY Remove any foreign objects in the paper transfer path. Reseat the SEPARATOR ROLLER ASSEMBLY. Is the printout still wrinkled or damaged? Replace the HOLDER ASSY SEPARATOR.

  • Page 181: Flows 98 Unfusing

    Chapter 1 Troubleshooting Flows 98 Unfusing Mnt01118KA Checking paper Check that new dry recommended paper which matches printer specifications is being used and replace as necessary. Are images still not fixed to the printout? Warning: Start the operation after the FUSER ASSY has cooled down.

  • Page 182: Flows 99 Color Registration (Color Shift)

    Chapter 1 Troubleshooting Flows 99 Color registration (Color shift) - Troubleshooting of a control system ABCDEabcde12345 Mnt01119KA Checking the Color registration. Print a Windows test chart after turning the power off and on. Does color shift occur on the printout? Check the print data which the problem generated.
  • Page 183 Chapter 1 Troubleshooting Adjusting the color registration automatically Check that the Auto Registration Adjustments checkbox of the [Registration Adjustment] in [Maintenance] tab of [Tool Box] is checked . Press the [Auto Correct] button to stat the auto color registration adjustment. After adjustment is completed, press the [Color Regi Chart] button to print the auto registration adjustment result.
  • Page 184 Chapter 1 Troubleshooting - Troubleshooting of a paper feeding system Mnt05100KA Mnt05101KA paper feeding is late. paper feeding is early. Checking after replacing the PHD ASSY Replace the PHD ASSY. (Refer to Removal 4/ Replacement 50.) Does the error appear on the printed material when printing? Checking after replacing the TRANSFER ASSY...

  • Page 185: Flows 100 Noise :When Power Is Turned On

    Chapter 1 Troubleshooting Flows 100 Noise :When power is turned on. Checking the PHD ASSY and the FUSER ASSY installation Reseat the PHD ASSY and the FUSER ASSY. Does the noise arise from the printer when turning on the power? Checking the noise Does the noise arise from the printer?

  • Page 186: Flows 101 Noise During Standby

    Chapter 1 Troubleshooting Flows 101 Noise During standby Does the noise arise after the power is turned OFF and ON? Checking the FAN Does the noise arise from the Fan? Checked by [Digital Output] - [DO-1E] in [IOT Diag] of diagnosis. Replace the PWBA LVPS.

  • Page 187: Flows 102 Noise During Printing

    Chapter 1 Troubleshooting Flows 102 Noise During printing Work before troubleshooting. Check the sealing tape on the PHD ASSY. if there is the sealing tape, remove it. Checking the Duplex Does the noise arise when feeding the paper from the Duplex? Checking the paper feeding Does the noise arise from the printer...

  • Page 188: Flows 103 Electrical Noise

    Chapter 1 Troubleshooting Flows 103 Electrical Noise Checking the external noise Are there any other electrical appliances within 3 meters form the printer, such as generators, radio and appliances with motors? Either turn off the other electrical appliances, or relocate the printer at least 6 meters away from other appliances.

  • Page 189: Flows 104 Ac

    Chapter 1 Troubleshooting Flows 104 AC Checking the printer Does the motor noise arise when turning off and on the power? During this test, close the COVER ASSY FRONT. Checking the outlet and power cord Plug the power cord into another outlet.

  • Page 190: Flows 105 Dc

    Chapter 1 Troubleshooting Flows 105 DC Checking the printer Does the motor noise arise when turning off and on the power? During this test, close the COVER ASSY FRONT. Go to FIP-AC. Checking the CONSOLE ASSY PANEL Are characters displayed on the LCD of the CONSOL ASSY PANEL? Checking after replacing the CONSOLE PANEL...

  • Page 191: Flows 106 Multiple Feed

    Chapter 1 Troubleshooting Flows 106 Multiple Feed Check that new dry recommended paper which matches printer specifications is being used and replace as necessary. Does multi feed occur when printing? Checking the ROLL ASSY FEED and SEPARATOR ROLLER ASSEMBLY for rotation Does the ROLL ASSY FEED and SEPARATOR ROLLER ASSEMBLY...

  • Page 192: Flows 107 Control Panel Freezes

    Replacement 12) Updating the firmware to the latest version. Download the latest version of the firmware from the DELL Support Website, and execute the update. NOTE: Before updating the firmware to the latest version, reset the error following the steps of procedure described below.
  • Page 193 Chapter 1 Troubleshooting Reference_1:Changing the IP address 1) Remove the network cable, and power off the printer and then on 2) Change the IP address on the Control Panel. 3) Plug the network cable back into the printer, and then turn the power on. 4) On the Control Panel, open [Admin] >...

  • Page 194: Troubleshooting For The Repair Center

    Chapter 1 Troubleshooting Troubleshooting for the repair center FIP-1. 1 001-360 Restart Printer Remedy Step Check Possible causative parts: FAN (PL8.1.1) PWBA LVPS (PL8.2.1) PWBA MCU (PL8.2.13) PWBA FAN (PL8.2.20) HARN ASSY LVPS2 (PL9.1.3) HARN ASSY MCU HAN (PL9.1.13) Does the error still occur when the power is turned OFF and Go to step 2.
  • Page 195 Chapter 1 Troubleshooting Remedy Step Check Check the connections between the PWBA LVPS and PWBA MCU. Are P/J501 and P/J14 connected correctly? Reconnect the connector(s) P/ Go to step 11. J501 and P/J14 correctly, then go to step 10. Does the error still occur when the power is turned OFF and Go to step 11.

  • Page 196: Fip-1. 2 003-340 Restart Printer

    Chapter 1 Troubleshooting FIP-1. 2 003-340 Restart Printer Remedy Step Check Possible causative parts: PWBA MCU (PL8.2.13) Does the error still occur after several ON/OFF procedures Go to step 2. End of work. *1 of the power? Upgrade the Checking the firmware version Go to step 3.

  • Page 197: Fip-1. 3 003-356 Restart Printer

    Chapter 1 Troubleshooting FIP-1. 3 003-356 Restart Printer If the error occurred after replacing the PWBA MCU, transfer the internal data of the old PWBA MCU to a new one. Remedy Step Check Possible causative parts: PHD ASSY (PL4.1.21) TONER CARTRIDGE (K) (PL5.1.21) TONER CARTRIDGE (C) (PL5.1.22) TONER CARTRIDGE (M) (PL5.1.23) TONER CARTRIDGE (Y) (PL5.1.24)
  • Page 198 Chapter 1 Troubleshooting Remedy Step Check Checking the HARN ASSY TONER CRUM for continuity Disconnect J311 from the Toner CRUM (Y). Disconnect J312 from the Toner CRUM (M). Disconnect J313 from the Toner CRUM (C). Disconnect J314 from the Toner CRUM (K). Disconnect J31 from the PWBA MCU.

  • Page 199: Fip-1. 4 004-310 Restart Printer

    Chapter 1 Troubleshooting FIP-1. 4 004-310 Restart Printer Remedy Step Check Possible causative parts: HARN ASSY OPTION (PL3.1.20) PWBA MCU (PL8.2.13) 250 OPTION FEEDER (PL12.1.1) PWBA FEED H (PL12.2.1) HARN ASSY TRAY (PL12.3.23) Reseat the Checking the Optional Feeder for installation Go to step 3.

  • Page 200: Fip-1. 5 004-311 Restart Printer

    Chapter 1 Troubleshooting FIP-1. 5 004-311 Restart Printer Remedy Step Check Possible causative parts: HARN ASSY DUP RELAY (PL1.2.13) HARN ASSY OPTION (PL3.2.20) PWBA MCU (PL8.2.13) HARN ASSY DUP (PL11.1.14) PWBA DUP (PL11.1.16) Reseat the Option Checking the Option Duplex for installation Go to step 3.

  • Page 201: Fip-1. 6 006-370 Restart Printer

    Chapter 1 Troubleshooting FIP-1. 6 006-370 Restart Printer Remedy Step Check Possible causative parts: ROS ASSY (PL4.1.1) HARN ASSY ROS RE (PL4.1.22) HARN ASSY ROS VIDEO (PL4.1.23) PWBA MCU (PL8.2.13) Does the error still occur when the power is turned OFF and Go to step 2.

  • Page 202: Fip-1. 7 007-340 Restart Printer

    Chapter 1 Troubleshooting FIP-1. 7 007-340 Restart Printer Remedy Step Check Possible causative parts: DRIVE ASSY MAIN (PL7.1.2) PWBA MCU (PL8.2.13) HARN ASSY MAIN MOT (PL9.1.7) Does the error occur when the power is turned OFF and Go to step 2. End of work.

  • Page 203: Fip-1. 8 007-341 Restart Printer

    Chapter 1 Troubleshooting FIP-1. 8 007-341 Restart Printer Remedy Step Check Possible causative parts: DRIVE ASSY SUB (PL7.1.1) PWBA MCU (PL8.2.13) HARN ASSY SUB MOT (PL9.1.8) Does the error still occur when the power is turned OFF and Go to step 2. End of work.

  • Page 204: Fip-1. 9 007-371/007-372 Restart Printer

    Chapter 1 Troubleshooting FIP-1. 9 007-371/007-372 Restart Printer Remedy Step Check Possible causative parts: DRIVE ASSY PH (PL7.1.4) PWBA MCU (PL8.2.13) HARN ASSY KSNR REGCL (PL9.1.9) Does the error still occur when the power is turned OFF and Go to step 2. End of work.
  • Page 205 Chapter 1 Troubleshooting Remedy Step Check Checking the connectors of the K Mode Sensor in the DRIVE ASSY PH for connection Check the connections between the PWBA MCU and K Mode Sensor. Are P/J26 and P/J261 connected correctly? Reconnect the connector(s) P/ Go to step 10.

  • Page 206: Fip-1. 10 009-340 Restart Printer (Yellow Toner)

    Chapter 1 Troubleshooting FIP-1. 10 009-340 Restart Printer (Yellow Toner) Remedy Step Check Possible causative parts: PHD ASSY (PL4.1.21) DISPENSER ASSY (PL5.1.1) FRAME ASSY MOT (PL5.1.2) MOTOR ASSY DISP (PL5.1.3) TONER CARTRIDGE (Y) (PL5.1.24) HARN ASSY TNR MOT (PL5.1.25) TRANSFER ASSY (PL6.1.7) PWBA MCU (PL8.2.13) Checking the protection sheet staying Is there the protection sheet on the PHD ASSY?
  • Page 207 Chapter 1 Troubleshooting Remedy Step Check Checking the TNR (Y) MOT (MOTOR ASSY DISP) for rotation Does the TNR (Y) MOT (MOTOR ASSY DISP) function normally? Go to step 6. Go to step 7. Checked by [Digital Output] - [DO-1F] in [IOT Diag] of diagnosis.
  • Page 208 Chapter 1 Troubleshooting Remedy Step Check Checking after replacing the TONER CARTRIDGE (Y) Replace the TONER CARTRIDGE (Y), and check that the lock key is in the lock position. (Refer to Removal 6/ Go to step 13. End of work. Replacement 48.) Does the error still occur when the power is turned OFF and Checking after replacing the PHD ASSY...

  • Page 209: Fip-1. 11 009-340 Restart Printer (Magenta Toner)

    Chapter 1 Troubleshooting FIP-1. 11 009-340 Restart Printer (Magenta Toner) Remedy Step Check Possible causative parts: PHD ASSY (PL4.1.21) DISPENSER ASSY (PL5.1.1) FRAME ASSY MOT (PL5.1.2) MOTOR ASSY DISP (PL5.1.3) TONER CARTRIDGE (M) (PL5.1.23) HARN ASSY TNR MOT (PL5.1.25) TRANSFER ASSY (PL6.1.7) PWBA MCU (PL8.2.13) Checking the protection sheet staying Is there the protection sheet on the PHD UNIT?
  • Page 210 Chapter 1 Troubleshooting Remedy Step Check Checking the TNR (M) MOT (MOTOR ASSY DISP) for rotation Does the TNR (M) MOT (MOTOR ASSY DISP) function normally? Go to step 6. Go to step 7. Checked by [Digital Output] - [DO-21] in [IOT Diag] of diagnosis.
  • Page 211 Chapter 1 Troubleshooting Remedy Step Check Checking after replacing the TONER CARTRIDGE (M) Replace the TONER CARTRIDGE (M), and check that the lock key is in the lock position. (Refer to Removal 6/ Go to step 13. End of work. Replacement 48.) Does the error still occur when the power is turned OFF and Checking after replacing the PHD ASSY...

  • Page 212: Fip-1. 12 009-340 Restart Printer (Cyan Toner)

    Chapter 1 Troubleshooting FIP-1. 12 009-340 Restart Printer (Cyan Toner) Remedy Step Check Possible causative parts: PHD ASSY (PL4.1.21) DISPENSER ASSY (PL5.1.1) FRAME ASSY MOT (PL5.1.2) MOTOR ASSY DISP (PL5.1.3) TONER CARTRIDGE (C) (PL5.1.22) HARN ASSY TNR MOT (PL5.1.25) TRANSFER ASSY (PL6.1.7) PWBA MCU (PL8.2.13) Checking the protection sheet staying Is there the protection sheet on the PHD UNIT?
  • Page 213 Chapter 1 Troubleshooting Remedy Step Check Checking the TNR (C) MOT (MOTOR ASSY DISP) for rotation Does the TNR (C) MOT (MOTOR ASSY DISP) function normally? Go to step 6. Go to step 7. Checked by [Digital Output] - [DO-23] in [IOT Diag] of diagnosis.
  • Page 214 Chapter 1 Troubleshooting Remedy Step Check Checking after replacing the TONER CARTRIDGE (C) Replace the TONER CARTRIDGE (C), and check that the lock key is in the lock position. (Refer to Removal 6/ Go to step 13. End of work. Replacement 48.) Does the error still occur when the power is turned OFF and Checking after replacing the PHD ASSY...

  • Page 215: Fip-1. 13 009-340 Restart Printer (Black Toner)

    Chapter 1 Troubleshooting FIP-1. 13 009-340 Restart Printer (Black Toner) Remedy Step Check Possible causative parts: PHD ASSY (PL4.1.21) DISPENSER ASSY (PL5.1.1) FRAME ASSY MOT (PL5.1.2) MOTOR ASSY DISP (PL5.1.3) TONER CARTRIDGE (K) (PL5.1.21) HARN ASSY TNR MOT (PL5.1.25) TRANSFER ASSY (PL6.1.7) PWBA MCU (PL8.2.13) Checking the protection sheet staying Is there the protection sheet on the PHD UNIT?
  • Page 216 Chapter 1 Troubleshooting Remedy Step Check Checking the TNR (K) MOT (MOTOR ASSY DISP) for rotation Does the TNR (K) MOT (MOTOR ASSY DISP) function normally? Go to step 6. Go to step 7. Checked by [Digital Output] - [DO-25] in [IOT Diag] of diagnosis.
  • Page 217 Chapter 1 Troubleshooting Remedy Step Check Checking after replacing the TONER CARTRIDGE (K) Replace the TONER CARTRIDGE (K), and check that the lock key is in the lock position. (Refer to Removal 6/ Go to step 13. End of work. Replacement 48.) Does the error still occur when the power is turned OFF and Checking after replacing the PHD ASSY...

  • Page 218: Fip-1. 14 010-317 Restart Printer

    Chapter 1 Troubleshooting FIP-1. 14 010-317 Restart Printer Remedy Step Check Possible causative parts: FUSER ASSY (PL6.1.1) HARN ASSY FUSER2 (PL6.1.2) PWBA MCU (PL8.2.13) Checking after reseating the FUSER ASSY Reseat the FUSER ASSY. Warning: Start the operation after the FUSER ASSY has Go to step 2.
  • Page 219 Chapter 1 Troubleshooting Remedy Step Check Checking the resistances of Temp. Sensor in the FUSER ASSY Remove the FUSER ASSY. Warning: Start the operation after the FUSER ASSY has cooled down. Check the resistances across the following pins of the removed FUSER ASSY.

  • Page 220: Fip-1. 15 010-351 Restart Printer

    Chapter 1 Troubleshooting FIP-1. 15 010-351 Restart Printer Remedy Step Check Possible causative parts: FUSER ASSY (PL6.1.1) PWBA MCU (PL8.2.13) Replace the FUSER ASSY. (Refer to Removal Checking the life counter value of the FUSER ASSY 5/ Replacement Go to step 2. Does the life counter value show the near of the end? 49.) After replacement , be...

  • Page 221: Fip-1. 16 010-354 Restart Printer

    Chapter 1 Troubleshooting FIP-1. 16 010-354 Restart Printer Remedy Step Check Possible causative parts: SENSOR HUM (PL8.2.7) PWBA MCU (PL8.2.13) HARN ASSY HUM (PL9.1.6) Does the error still occur when the power is turned OFF and Go to step 2. End of work.

  • Page 222: Fip-1. 17 010-377 Restart Printer

    Chapter 1 Troubleshooting FIP-1. 17 010-377 Restart Printer Remedy Step Check Possible causative parts: FUSER ASSY (PL6.1.1) HARN ASSY FUSER2 (PL6.1.2) PWBA LVPS (PL8.2.1) PWBA MCU (PL8.2.13) HARN ASSY LVPS2 (PL9.1.3) Does the error still occur when the power is turned OFF and Go to step 2.
  • Page 223 Chapter 1 Troubleshooting Remedy Step Check Checking after replacing the FUSER ASSY Replace the FUSER ASSY. (Refer to Removal 5/ Replacement 49.) Replace the Warning: Start the operation after the FUSER ASSY has PWBA MCU cooled down. (Refer to Removal End of work.

  • Page 224: Fip-1. 18 Ready To Print 010-421

    Chapter 1 Troubleshooting FIP-1. 18 Ready to Print 010-421 Remedy Step Check Possible causative parts: FUSER ASSY (PL6.1.1) PWBA MCU (PL8.2.13) Checking the FUSER ASSY for installation Reseat the Is the FUSER ASSY installed correctly? Go to step 3. FUSER ASSY, Warning: Start the operation after the FUSER ASSY has then go step 2.

  • Page 225: Fip-1

    Checking the error code. Go to step 2. Go to step 3. Error code is 016-317 or 016-340? Download the latest version of the firmware from the Dell Replace the support website, and update the firmware with "F/W PWBA ESS.

  • Page 226: Fip-1. 20 016-316/016-318 Restart Printer

    Chapter 1 Troubleshooting FIP-1. 20 016-316/016-318 Restart Printer Remedy Step Check Possible causative parts: PWBA ESS (PL8.1.7) Memory Card (Option) Replace to the Is the customer using the recommended memory card? Go to step 2. recommended memory card. Checking the Memory Card installation. Reseat the Memory Card.

  • Page 227: Fip-1. 21 016-338 Restart Printer

    Chapter 1 Troubleshooting FIP-1. 21 016-338 Restart Printer Remedy Step Check Possible causative parts: PWBA ESS (PL8.1.7) WIRELESS PRINTER ADAPTER (PL8.1.16) Does the error still occur when the power is turned OFF and Go to step 2. End of work. Checking the WIRELESS PRINTER ADAPTER installation Reseat the WIRELESS PRINTER ADAPTER.

  • Page 228: Fip-1. 22 016-365 Restart Printer

    Chapter 1 Troubleshooting FIP-1. 22 016-365 Restart Printer Remedy Step Check Possible causative parts: PWBA ESS (PL8.1.7) NETWORK PROTOCOL ADAPTER (PL8.1.18) Does the error still occur when the power is turned OFF and Go to step 2. End of work. Checking the Network Protocol Adapter Install the Network Go to step 3.

  • Page 229: Fip-1. 23 016-370 Restart Printer

    Does the error still occur when the power is turned off and Go to step 2. End of work. Download the latest version of the firmware from the Dell support website, and update the firmware with "F/W Download DL Mode". (Refer to Refernce_1.) Go to step 3.
  • Page 230 Chapter 1 Troubleshooting While the firmware download is being executed, the printer displays a message "Writing...USB F/W" and the computer displays a progress bar and may be restarted during the downloading process. Never power off the printer or the computer until the downloading process completes, and never interrupt the downloading process.

  • Page 231: Write Flash Err. 016-393 / Verify Error 016-394

    Go to step 4. End of work. Does the error still occur when the power is turned OFF and Replace the Checking re-downloading the correct file for 2130cn PWBA ESS. Re-download the correct file from Dell web site. (Refer to Removal End of work.

  • Page 232: Fip-1. 25 Out Of Memory 016-700

    Chapter 1 Troubleshooting FIP-1. 25 Out of Memory 016-700 Remedy Step Check Possible causative parts: PWBA ESS (PL8.1.7) Checking the memory capacity for print Divide the printing Print the small size file (like a Windows test print). Go to step 2. job.

  • Page 233: Fip-1. 26 Pdl Request 016-720

    Chapter 1 Troubleshooting FIP-1. 26 PDL Request 016-720 Remedy Step Check Possible causative parts: PWBA ESS (PL8.1.7) Checking the printing job Print the small size file (like a Windows test print). Go to step 2. End of work. Does the error still occur when printing? Replace the Checking after reseating the PWBA ESS PWBA ESS.

  • Page 234: Fip-1. 27 Invalid User 016-757

    Chapter 1 Troubleshooting FIP-1. 27 Invalid User 016-757 Remedy Step Check Possible causative parts: Request the registration to your Checking your account registration Go to step 3. system Is your account registered in your network? administrator, then go to step 2. Does the error still occur when printing? Go to step 3.

  • Page 235: Fip-1. 28 Disabled Func 016-758

    Checking your operation administrator, or Is the operation that you did an available function for Go to step 4. check this 2130cn? operation by the User Guide. Connect your PC Checking connection Go to step 6. with printer surely, Is your PC surely connected with the printer? then go to step 5.

  • Page 236: Fip-1. 29 Reached Limit 016-759

    Remedy Step Check Possible causative parts: PWBA ESS (PL8.1.7) Check the [Dell ColorTrack] setting Reset to 50 or less Does the value of [User Registration] exceed the limitation? Go to step 3. and go to step 2. Maximum user is 50.

  • Page 237: Fip-1. 30 Invalid Job 016-799

    Chapter 1 Troubleshooting FIP-1. 30 Invalid Job 016-799 Remedy Step Check Possible causative parts: PWBA ESS (PL8.1.7) Use the paper that Checking the paper size meets the Go to step 3. Does the paper size in use meet the specifications? specifications, then go to step 2.

  • Page 238: Fip-1. 31 Disk Full 016-980

    Chapter 1 Troubleshooting FIP-1. 31 Disk Full 016-980 Remedy Step Check Possible causative parts: PWBA CONT AIO (PL10.6.6) Checking the file data in the printer Print or clear the stored files and data at the printer memory. Go to step 2. End of work.

  • Page 239: Fip-1. 32 Collate Full 016-981

    Chapter 1 Troubleshooting FIP-1. 32 Collate Full 016-981 Remedy Step Check Possible causative parts: PWBA ESS (PL8.1.7) Checking the error Does the error still occur when the power is turned off and Go to step 2. End of work. Checking the printer memory size Does the error occur when printing with the Memory Card Go to step 3.

  • Page 240: Fip-1. 33 Mcu Flash Error 024-360

    End of work. Does the error still occur when turning off the power? Checking the MCU firmware Re-download the Go to step 3. Is the download firmware the 2130cn? correct firmware. Replace the Checking after replacing the PWBA MCU PWBA ESS.

  • Page 241: Fip-1. 34 024-362 Restart Printer

    Chapter 1 Troubleshooting FIP-1. 34 024-362 Restart Printer Remedy Step Check Possible causative parts: PWBA ESS (PL8.1.7) End of work., if the Checking the error error occurs Does the error still occur when turning off and on the Go to step 2. again, go to step power? Checking the PWBA ESS installation...

  • Page 242: Fip-1. 35 Check Paper Size 024-910

    Chapter 1 Troubleshooting FIP-1. 35 Check Paper Size 024-910 Remedy Step Check Possible causative parts: PWBA ESS (PL8.1.7) PWBA MCU (PL8.2.13) Use the paper that Checking the paper size meets the Go to step 3. Does the using paper size meet the specification? specifications, then go to step 2.

  • Page 243: Fip-1. 36 Check Paper Size 024-911

    Chapter 1 Troubleshooting FIP-1. 36 Check Paper Size 024-911 Remedy Step Check Possible causative parts: PWBA ESS (PL8.1.7) PWBA MCU (PL8.2.13) Use the paper that Checking the paper size meets the Go to step 3. Does the using paper size meet the specification? specifications, then go to step 2.

  • Page 244: Fip-1. 37 Check Paper Size 024-914

    Chapter 1 Troubleshooting FIP-1. 37 Check Paper Size 024-914 Remedy Step Check Possible causative parts: PWBA ESS (PL8.1.7) PWBA MCU (PL8.2.13) Use the paper that Checking the paper size meets the Go to step 3. Does the using paper size meet the specification? specifications, then go to step 2.

  • Page 245: Fip-1. 38 Load Tray 1 024-965

    Chapter 1 Troubleshooting FIP-1. 38 Load Tray 1 024-965 Remedy Step Check Possible causative parts: HARN ASSY L SIDE (PL3.1.18) SENSOR PHOTO (PL3.2.13) ACTUATOR NO PAPER (PL3.2.19) PWBA MCU (PL8.2.13) Checking the paper for loading and setting Check that the loaded paper meets the print job. Check that the paper setting to require the print job meets Go to step 2.
  • Page 246 Chapter 1 Troubleshooting Remedy Step Check Checking the SENSOR PHOTO for operation Replace the Check the voltage across J23-11pin <=> ground on the PWBA MCU. Replace the PWBA MCU. (Refer to Removal SENSOR Does the voltage change, when the ACTUATOR NO 43/ Replacement PHOTO.

  • Page 247: Fip-1. 39 Load Tray 2 024-966

    Chapter 1 Troubleshooting FIP-1. 39 Load Tray 2 024-966 Remedy Step Check Possible causative parts: HARN ASSY OPTION (PL3.1.20) PWBA FEED H (PL12.1.1) HARN ASSY TRAY COMP (PL12.2.20) SENSOR PHOTO (PL12.4.13) ACTUATOR NO PAPER (PL12.4.19) Checking the paper for loading and setting Check that the loaded paper meets the print job.
  • Page 248 Chapter 1 Troubleshooting Remedy Step Check Replace the Checking the power to the SENSOR PHOTO PWBA FEED H. Disconnect J421 from the PWBA FEED H. Go to step 7. (Refer to Removal Is the voltage across P421-9pin <=> ground on the PWBA 43/ Replacement MCU, about +3.3 VDC? 11.)

  • Page 249: Fip-1. 40 Load Ssf 024-969 / Pause Feed Ssf 024-985 / Check Ssf 075-923

    Chapter 1 Troubleshooting FIP-1. 40 Load SSF 024-969 / Pause Feed SSF 024-985 / Check SSF 075-923 Remedy Step Check Possible causative parts: HARN ASSY L SIDE (PL3.1.18) SENSOR PHOTO (PL3.2.13) ACTUATOR SSI (PL3.2.14) PWBA MCU (PL8.2.13) Checking the paper for loading and setting Check that the loaded paper meets the print job.
  • Page 250 Chapter 1 Troubleshooting Remedy Step Check Replace the Checking the power to the SENSOR PHOTO PWBA MCU. Disconnect J23 from the PWBA MCU. Go to step 10. (Refer to Removal Is the voltage across P23-6pin <=> ground on the PWBA 43/ Replacement MCU, about +3.3 VDC? 11.)

  • Page 251: Fip-1. 41 Over Heat 042-700

    Chapter 1 Troubleshooting FIP-1. 41 Over Heat 042-700 Remedy Step Check Possible causative parts: PWBA MCU (PL8.2.13) Checking the printer after cool down Does the error occur when printing after the printer has Go to step 2. End of work. cooled down for five minutes? Replace the Checking the PWBA MCU for installation...

  • Page 252: Fip-1. 42 Paper Jam 071-100

    Chapter 1 Troubleshooting FIP-1. 42 Paper Jam 071-100 Remedy Step Check Possible causative parts: CASSETTE ASSY 250 (PL2.1.1) HOLDER ASSY SEPARATOR (PL2.1.5) CLUTCH ASSY DRV (PL3.1.1) SOLENOID FEED MSI (PL3.1.11) HARN ASSY L SIDE (PL3.1.18) ROLL ASSY FEED (PL3.2.4) ACTUATOR REGI ROLL (PL3.2.8) ACTUATOR REGI IN (PL3.2.11) SENSOR PHOTO (PL3.2.13) DRIVE ASSY MAIN (PL7.1.2)
  • Page 253 Chapter 1 Troubleshooting Remedy Step Check Replace the Checking the HOLDER ASSY SEPARATOR on the Tray 1 HOLDER ASSY for shape and rotation SEPARATOR. Pull the Tray 1 out from the printer. Go to step 10. (Refer to Removal Is the SEPARATOR ROLLER ASSEMBLY not contaminated 2/ Replacement and/or damaged, and rotated smoothly? 52.)
  • Page 254 Chapter 1 Troubleshooting Remedy Step Check Checking the ACTUATOR REGI ROLL for shape and Reseat the operation ACTUATOR REGI Remove the CHUTE LOW (PL3.2.27) once to check the Go to step 18. ROLL. If broken or shape and operation. deformed, replace Are the shape and operation of the ACTUATOR REGI it with a new one.
  • Page 255 Chapter 1 Troubleshooting Remedy Step Check Checking the HARN ASSY L SIDE for continuity Replace the Disconnect J23 from the PWBA MCU. Go to step 24. HARN ASSY L Disconnect P231 from the SOLENOID FEED MSI. SIDE. Is each cable of J23 <=> P231 continuous? Checking the power to the SOLENOID FEED MSI Replace the Disconnect J23 from the PWBA MCU.
  • Page 256 Chapter 1 Troubleshooting Remedy Step Check Checking the connectors of the CLUTCH ASSY DRV (Regi Clutch) for connection Check the connections between the PWBA MCU and CLUTCH ASSY DRV. Are P/J26 and P/J262 connected correctly? Reconnect the connector(s) P/ Go to step 31. J26 and/or P/J262 correctly.

  • Page 257: Fip-1. 43 Paper Jam 072-100 / Paper Jam 072-908

    Chapter 1 Troubleshooting FIP-1. 43 Paper Jam 072-100 / Paper Jam 072-908 Remedy Step Check Possible causative parts: PWBA MCU (PL8.2.13) HARN ASSY TEAY MOT (PL12.2.2) CLUTCH ASSY DRV (PL12.2.6) MOTOR ASSY SUB (PL12.2.16) ROLL ASSY FFED (PL12.4.4) SENSOR PHOTO (12.4.13) CASSETTE ASSY 250 OPT (PL12.5.1) HOLDER ASSY SEPARATOR (12.5.5) Replace the paper...
  • Page 258 Chapter 1 Troubleshooting Remedy Step Check Checking the Cassette Feed Solenoid (SOLENOID FEED) for operation Does the Cassette Feed Solenoid (SOLENOID FEED) Replace the operate properly? CASSETTE ASSY Go to step 22. Checked by [Digital Output] - [DO-31] in [IOT Diag] of 250 OPT.
  • Page 259 Chapter 1 Troubleshooting Remedy Step Check Checking the connectors of the SOLENOID FEED for Reconnect the connection connector(s) P/ Check the connections between the PWBA FEED H and Go to step 23. J421 and/or P/ SOLENOID FEED. J4213 correctly. Are P/J421 and P/J4231 connected correctly? Checking the HARN TRAY COMP for continuity Replace the Disconnect J421 from the PWBA FEED H.

  • Page 260: Fip-1. 44 Paper Jam 072-101

    Chapter 1 Troubleshooting FIP-1. 44 Paper Jam 072-101 Remedy Step Check Possible causative parts: CASSETTE ASSY 250 (PL2.1.1) HOLDER ASSY SEPARATOR (PL2.1.5) CLUTCH ASSY DRV (PL3.1.1) SOLENOID FEED MSI (PL3.1.11) HARN ASSY L SIDE (PL3.1.18) ROLL ASSY FEED (PL3.2.4) ACTUATOR REGI ROLL (PL3.2.8) ACTUATOR REGI IN (PL3.2.11) SENSOR PHOTO (PL3.2.13) DRIVE ASSY MAIN (PL7.1.2)
  • Page 261 Chapter 1 Troubleshooting Remedy Step Check Replace the Checking the HOLDER ASSY SEPARATOR on the Tray 1 HOLDER ASSY or Tray 2 for shape and rotation SEPARATOR. Pull the Tray 1 or Tray 2 out from the printer. Go to step 10. (Refer to Removal Is the SEPARATOR ROLLER ASSEMBLY not contaminated 2/ Replacement...
  • Page 262 Chapter 1 Troubleshooting Remedy Step Check Checking the ACTUATOR REGI ROLL for shape and Reseat the operation ACTUATOR REGI Remove the CHUTE LOW (PL3.2.27) once to check the Go to step 18. ROLL. If broken or shape and operation. deformed, replace Are the shape and operation of the ACTUATOR REGI it with a new one.
  • Page 263 Chapter 1 Troubleshooting Remedy Step Check Checking the HARN ASSY L SIDE for continuity Replace the Disconnect J23 from the PWBA MCU. Go to step 24. HARN ASSY L Disconnect P231 from the SOLENOID FEED MSI. SIDE. Is each cable of J23 <=> P231 continuous? Checking the power to the SOLENOID FEED MSI Replace the Disconnect J23 from the PWBA MCU.
  • Page 264 Chapter 1 Troubleshooting Remedy Step Check Checking the connectors of the CLUTCH ASSY DRV (Regi Clutch) for connection Check the connections between the PWBA MCU and CLUTCH ASSY DRV. Are P/J26 and P/J262 connected correctly? Reconnect the connector(s) P/ Go to step 31. J26 and/or P/J262 correctly.

  • Page 265: Fip-1. 45 Paper Jam 075-101

    Chapter 1 Troubleshooting FIP-1. 45 Paper Jam 075-101 Remedy Step Check Possible causative parts: HARNESS ASSY L SIDE (PL3.1.18) SENSOR PHOTO (PL3.2.13) PWBA MCU (PL8.2.13) After print Checking the customer operation completion, insert Go to step 2. Did the customer insert the paper to the SSF during print? the paper to the SSF.

  • Page 266: Fip-1. 46 Paper Jam 075-102

    Chapter 1 Troubleshooting FIP-1. 46 Paper Jam 075-102 Remedy Step Check Possible causative parts: HARN ASSY L SIDE (PL3.1.18) ROLL ASSY REGI (PL3.2.9) ROLL REGI METAL (PL3.2.10) SENSOR PHOTO (PL3.2.13) ACTUATOR SSI (PL3.2.14) SPRING REGI R M (PL3.2.24) SPRING REGI L M (PL3.2.29) PWBA MCU (PL8.2.13) Was a paper pulled out from SSF forcibly of a print start? Go to step 2.
  • Page 267 Chapter 1 Troubleshooting Remedy Step Check Checking the connectors of the SENSOR PHOTO (SSF No Paper Sensor) for connection Check the connections between the PWBA MCU and SENSOR PHOTO. Are P/J23 and P/J233 connected correcly? Reconnect the connector(s) P/ Go to step 10. J23 and/or P/J233 correctly, then go to step 9.

  • Page 268: Fip-1. 47 Check Ssf 075-922

    Chapter 1 Troubleshooting FIP-1. 47 Check SSF 075-922 Remedy Step Check Possible causative parts: CLUTCH ASSY DRV (PL3.1.1) HARN ASSY L SIDE (PL3.1.18) ACTUATOR REGI ROLL (PL3.2.8) SENSOR PHOTO (PL3.2.13) ACTUATOR SSI (PL3.2.14) DRIVE ASSY MAIN (PL7.1.2) DRIVE ASSY PH (PL7.1.4) PWBA MCU (PL8.2.13) HARN ASSY MAIN MOT (PL9.1.7) HARN ASSY KSNR REGCL (PL9.1.9)
  • Page 269 Chapter 1 Troubleshooting Remedy Step Check Reseat the Checking the ACTUATOR SSI for shape and operation ACTUATOR SSI. Remove the CHUTE LOW (PL3.2.27) once to check the If broken or operation. Go to step 13. damaged, replace Are the shape and operation of the ACTUATOR SSI the ACTUATOR normal? SSI.
  • Page 270 Chapter 1 Troubleshooting Remedy Step Check Checking the HARN ASSY L SIDE for continuity Replace the Disconnect J23 from the PWBA MCU. Go to step 20. HARN ASSY L Disconnect J233 from the SENSOR PHOTO. SIDE. Is each cable of J23 <=> J233 continuous? Replace the Checking the power to the SENSOR PHOTO PWBA MCU.
  • Page 271 Chapter 1 Troubleshooting Remedy Step Check Checking the SENSOR PHOTO for operation Check the voltage across J23-5pin <=> ground on the Replace the PWBA MCU. PWBA MCU. Replace the Remove the CHUTE LOW (PL3.2.27) once to check the (Refer to Removal SENSOR operation.

  • Page 272: Fip-1. 48 Paper Jam 077-100/077-101

    Chapter 1 Troubleshooting FIP-1. 48 Paper Jam 077-100/077-101 Remedy Step Check Possible causative parts: HARN ASSY L SIDE (PL3.1.18) ACTUATOR REGI IN (PL3.2.11) SENSOR PHOTO (PL3.2.13) PWBA MCU(PL8.2.13) Checking the error Replace to known good paper. Go to step 2. End of work.
  • Page 273 Chapter 1 Troubleshooting Remedy Step Check Checking the HARN ASSY L SIDE for continuity Replace the Disconnect J23 from the PWBA MCU. Go to step 8. HARN ASSY L Disconnect J232 from the SENSOR PHOTO. SIDE. Is each cable of J23 <=> J232 continuous? Replace the Checking the power to the SENSOR PHOTO PWBA MCU.

  • Page 274: Fip-1. 49 Paper Jam 077-102

    Chapter 1 Troubleshooting FIP-1. 49 Paper Jam 077-102 Remedy Step Check Possible causative parts: CASSETTE ASSY 250 (PL2.1.1) SEPARATOR ROLLER ASSEMBLY (PL2.1.5) CLUTCH ASSY DRV (PL3.1.1) SOLENOID FEED (PL3.1.11) HARN ASSY L SIDE (PL3.1.18) ROLL ASSY FEED (PL3.2.4) ACTUATOR REGI ROLL (PL3.2.8) ACTUATOR REGI IN (PL3.2.11) SENSOR PHOTO (PL3.2.13) DRIVE ASSY MAIN (PL7.1.2)
  • Page 275 Chapter 1 Troubleshooting Remedy Step Check Replace the Checking the SEPARATOR ROLLER ASSEMBLY on the SEPARATOR Tray 1 for shape and rotation ROLLER Pull the Tray 1 out from the printer. Go to step 10. ASSEMBLY. Is the SEPARATOR ROLLER ASSEMBLY not contaminated (Refer to Removal and/or damaged, and rotated smoothly? 2/ Replacement...
  • Page 276 Chapter 1 Troubleshooting Remedy Step Check Checking the ACTUATOR REGI ROLL for shape and Replace the Reseat the operation PWBA MCU. ACTUATOR REGI Remove the CHUTE LOW (PL3.2.27) once to check the (Refer to Removal ROLL. If broken or shape and operation. 43/ Replacement deformed, replace Are the shape and operation of the ACTUATOR REGI...
  • Page 277 Chapter 1 Troubleshooting Remedy Step Check Replace the Replace the Checking the SOLENOID FEED for resistance PWBA MCU. SOLENOID Disconnect P/J231 of the SOLENOID FEED. (Refer to Removal FEED. (Refer to Is the resistance across J231-1 and J231-2 about 96 ohm? 43/ Replacement Removal 35/ 11.)

  • Page 278: Fip-1. 50 Paper Jam 077-103/077-104/077-105

    Chapter 1 Troubleshooting FIP-1. 50 Paper Jam 077-103/077-104/077-105 Remedy Step Check Possible causative parts: FUSER ASSY (PL6.1.1) PWBA MCU (PL8.2.13) HARN ASSY FUSER2 (PL6.1.2) Checking the error Replace to known good paper. Go to step 2. End of work. Does the error still occur when printing? Checking the Exit Sensor for operation Does the number on the screen increase by one, when the actuator of the Exit Sensor in the FUSER ASSY is...

  • Page 279: Fip-1. 51 Paper Jam 077-107

    Chapter 1 Troubleshooting FIP-1. 51 Paper Jam 077-107 Remedy Step Check Possible causative parts: HARN ASSY DUP RELAY (PL1.2.13) HARN ASSY L SIDE (PL3.1.18) HARN ASSY OPTION (PL3.1.20) ROLL ASSY REGI (PL3.2.9) ROLLREGI METAL (PL3.2.10/Regi Sensor (PL3.2.13) FUSER ASSY (PL6.1.1) PWBA MCU (PL8.2.13) FEEDER ASSY DUP (PL11.1.1) Checking the COVER ASSY FRONT for latching...
  • Page 280 Chapter 1 Troubleshooting Remedy Step Check Checking the ROLL ASSY REGI and ROLL REGI METAL for shape and operation Remove the PHD UNIT once to check the followings. Clean or replace Are ROLL ASSY REGI and ROLL REGI METAL seated Go to step 9.

  • Page 281: Fip-1. 52 Paper Jam 077-108

    Chapter 1 Troubleshooting FIP-1. 52 Paper Jam 077-108 Remedy Step Check Possible causative parts: HARN ASSY DUP RELAY (PL1.2.13) HARN ASSY L SIDE (PL3.1.18) HARN ASSY OPTION (PL3.1.20) ROLL ASSY REGI (PL3.2.9) ROLLREGI METAL (PL3.2.10/Regi Sensor (PL3.2.13) FUSER ASSY (PL6.1.1) PWBA MCU (PL8.2.13) FEEDER ASSY DUP (PL11.1.1) Checking the COVER ASSY FRONT for latching...
  • Page 282 Chapter 1 Troubleshooting Remedy Step Check Checking the ROLL ASSY REGI and ROLL REGI METAL for shape and operation Remove the PHD UNIT once to check the followings. Clean or replace Are ROLL ASSY REGI and ROLL REGI METAL seated Go to step 9.

  • Page 283: Fip-1. 53 Close Frontcover

    Chapter 1 Troubleshooting FIP-1. 53 Close FrontCover 077-300 Remedy Step Check Possible causative parts: COVER ASSY FRONT (PL1.2.1) PWBA LVPS (PL8.2.1) HARN ASSY INTERLOCK (PL8.2.5) PWBA MCU (PL8.2.13) HARN ASSY LVPS2 (PL9.1.3) Replace the Checking the COVER ASSY FRONT (Front Cover) for COVER ASSY shape FRONT.
  • Page 284 Chapter 1 Troubleshooting Remedy Step Check Checking the power to the Interlock Switch Disconnect the connector of J44 on the PWBA LVPS. Is the voltage across P44-1 <=> ground on the PWBA LVPS, about +24 VDC? Replace the PWBA LVPS. Go to step 8.

  • Page 285: Fip-1. 54 Close Side Cover 077-301

    Chapter 1 Troubleshooting FIP-1. 54 Close Side Cover 077-301 Remedy Step Check Possible causative parts: COVER ASSY WINDOW TNR (PL1.1.7) SWITCH (PL5.1.9) HARN ASSY SIDE SW (PL5.1.27) PWBA MCU (PL8.2.13) Replace the Checking the COVER ASSY WINDOW TNR (Side Cover) COVER ASSY for shape WINDOW TNR.

  • Page 286: Fip-1. 55 Paper Jam

    Chapter 1 Troubleshooting FIP-1. 55 Paper Jam 077-900 Remedy Step Check Possible causative parts: FUSER ASSY (PL6.1.1) HARN ASSY FUSER2 (PL6.1.2) PWBA MCU (PL8.2.13) Checking the paper feeding Go to step 2. Go to step 4. Was a paper fed from SSF? Set the paper to Checking the paper setting Go to step 4.
  • Page 287 Chapter 1 Troubleshooting Remedy Step Check Checking the connectors of the Exit Sensor in the FUSER ASSY for connection Check the connections between the PWBA MCU and FUSER ASSY. Are P/J17 and P/J171 connected correctly? Reconnect the connector(s) P/ Go to step 12. J17 and/or P/J171 correctly.

  • Page 288: Fip-1. 56 Paper Jam

    Chapter 1 Troubleshooting FIP-1. 56 Paper Jam 077-901 Remedy Step Check Possible causative parts: CLUTCH ASSY DRV (PL3.1.1) HARN ASSY L SIDE (PL3.1.18) ACTUATOR REGI ROLL (PL3.2.8) ROLL ASSY REGI (PL3.2.9) ROLL REGI METAL (PL3.2.10) ACTUATOR REGI IN (PL3.2.11) SENSOR PHOTO (PL3.2.13) TRANSFER ASSY (PL6.1.7) DRIVE ASSY MAIN (PL7.1.2) PWBA MCU (PL8.2.13)
  • Page 289 Chapter 1 Troubleshooting Remedy Step Check Reseat the Checking the ACTUATOR REGI IN and ACTUATOR REGI ACTUATOR REGI ROLL for shape and operation IN and/or Remove the CHUTE LOW (PL3.2.27) once to check the Go to step 12. ACTUATOR REGI following.
  • Page 290 Chapter 1 Troubleshooting Remedy Step Check Checking the connectors of the SENSOR PHOTO (Regi Reconnect the Sensor) for connection connector(s) P/ Check the connections between the PWBA MCU and Go to step 17. J23 and/or P/J232 SENSOR PHOTO. correctly. Are P/J23 and P/J232 connected correctly? Checking the HARN ASSY L SIDE for continuity Replace the Disconnect J23 from the PWBA MCU.
  • Page 291 Chapter 1 Troubleshooting Remedy Step Check Checking the connectors for connection Check the connections between the PWBA MCU and DRIVE ASSY MAIN (Main Motor). Are P/J21 and P/J211 connected correctly? Reconnect the connector(s) P/ Go to step 25. J21 and/or P/J211 correctly.

  • Page 292: Fip-1. 57 Paper Jam

    Chapter 1 Troubleshooting FIP-1. 57 Paper Jam 077-907 Remedy Step Check Possible causative parts: HARN ASSY DUP RELAY (PL1.2.13) HARN ASSY L SIDE (PL3.1.18) HARN ASSY OPTION (PL3.1.20) ROLL ASSY REGI (PL3.2.9) ROLLREGI METAL (PL3.2.10/Regi Sensor (PL3.2.13) FUSER ASSY (PL6.1.1) PWBA MCU (PL8.2.13) FEEDER ASSY DUP (PL11.1.1) Checking the COVER ASSY FRONT for latching...
  • Page 293 Chapter 1 Troubleshooting Remedy Step Check Checking the ROLL ASSY REGI and ROLL REGI METAL for shape and operation Remove the PHD UNIT once to check the followings. Clean or replace Are ROLL ASSY REGI and ROLL REGI METAL seated Go to step 9.

  • Page 294: Fip-1. 58 Ready To Print 091-402 / Replace Phd 091-935

    Chapter 1 Troubleshooting FIP-1. 58 Ready to Print 091-402 / Replace PHD 091-935 Remedy Step Check Possible causative parts: PHD ASSY (PL4.1.21) PWBA MCU (PL8.2.13) Replace the PHD Checking the life counter value of the PHD ASSY ASSY. (Refer to Go to step 2.
  • Page 295 Chapter 1 Troubleshooting FIP-1. 59 PHD 091-912 Remedy Step Check Possible causative parts: PHD ASSY (PL4.1.21) PWBA MCU (PL8.2.13) Checking the sealing tapes of the PHD ASSY staying Turn off the power, and open the COVER ASSY FRONT. Pull the sealing Remove the PHD ASSY.

  • Page 296: Fip-1. 60 Insert Phd 091-972

    Chapter 1 Troubleshooting FIP-1. 60 Insert PHD 091-972 Remedy Step Check Possible causative parts: PHD ASSY (PL4.1.21) PWBA MCU (PL8.2.13) HARN ASSY PHD XPRO (PL9.1.11) Checking after reseating the PHD ASSY Reseat the PHD ASSY. Go to step 2. End of work. Does the error still occur when the power is turned OFF and Checking the connectors for connection Check the connectors between the PWBA MCU and PHD...

  • Page 297: Fip-1. 61 Ctd Sensor Dirty 092-310 / Ready To Print 092-410

    Chapter 1 Troubleshooting FIP-1. 61 CTD Sensor Dirty 092-310 / Ready to Print 092-410 Remedy Step Check Possible causative parts: HARN ASSY L SIDE (PL3.1.18) TRANSFER ASSY (PL6.1.7) PWBA MCU (PL8.2.13) Turn OFF the power, and gently wipe the CTD (ADC) Sensor window with a clean dry cloth or cotton swab.

  • Page 298: Fip-1. 62 Ready To Print 093-423 / Replace Cart. 093-930

    Remedy Step Check Possible causative parts: TONER CARTRIDGE (Y) (PL5.1.24) PWBA MCU (PL8.2.13) Checking after replacing the Dell-TONER CARTRIDGE (Y) Replace the Replace the Dell-TONER CARTRIDGE (Y). (Refer to PWBA MCU. Removal 6/Replacement 48.) (Refer to Removal End of work.

  • Page 299: Fip-1. 63 Ready To Print 093-424 / Replace Cart. 093-931

    Remedy Step Check Possible causative parts: TONER CARTRIDGE (M) (PL5.1.23) PWBA MCU (PL8.2.13) Checking after replacing the Dell-TONER CARTRIDGE (M) Replace the Replace the Dell-TONER CARTRIDGE (M). (Refer to PWBA MCU. Removal 6/Replacement 48.) (Refer to Removal End of work.

  • Page 300: Fip-1. 64 Ready To Print 093-425 / Replace Cart. 093-932

    Remedy Step Check Possible causative parts: TONER CARTRIDGE (C) (PL5.1.22) PWBA MCU (PL8.2.13) Checking after replacing the Dell-TONER CARTRIDGE (C) Replace the Replace the Dell-TONER CARTRIDGE (C). (Refer to PWBA MCU. Removal 6/Replacement 48.) (Refer to Removal End of work.

  • Page 301: Fip-1. 65 Ready To Print 093-426 / Replace Cart. 093-933

    Remedy Step Check Possible causative parts: TONER CARTRIDGE (K) (PL5.1.21) PWBA MCU (PL8.2.13) Checking after replacing the Dell-TONER CARTRIDGE (K) Replace the Replace the Dell-TONER CARTRIDGE (K). (Refer to PWBA MCU. Removal 6/Replacement 48.) (Refer to Removal End of work.

  • Page 302: Fip-1. 66 Shake Cartridge 093-919

    Replace the Non- Cartridge (Y) Dell Toner Go to step 7. Is the toner that remains in the Non-Dell Toner Cartridge (Y) Cartridge (Y), then a little? go to step 6. Does the error still occur when the power is turned OFF and Go to step 7.
  • Page 303 Chapter 1 Troubleshooting Remedy Step Check Checking after reseating the TONER CARTRIDGE (Y) Remove the TONER CARTRIDGE (Y), and shake it from side to side. Reseat the TONER CARTRIDGE (Y), and check that the Go to step 10. End of work. lock key is in the lock position.
  • Page 304 Chapter 1 Troubleshooting Remedy Step Check Checking after replacing the TONER CARTRIDGE (Y) Replace the TONER CARTRIDGE (Y), and check that the lock key is in the lock position. (Refer to Removal 6/ Go to step 17. End of work. Replacement 48.) Does the error still occur when the power is turned OFF and Checking after replacing the PHD ASSY...

  • Page 305: Fip-1. 67 Shake Cartridge 093-920

    Replace the Non- Cartridge (M) Dell Toner Go to step 7. Is the toner that remains in the Non-Dell Toner Cartridge (M) Cartridge (M), a little? then go to step 6. Does the error still occur when the power is turned OFF and Go to step 7.
  • Page 306 Chapter 1 Troubleshooting Remedy Step Check Checking after reseating the TONER CARTRIDGE (M) Remove the TONER CARTRIDGE (M), and shake it from side to side. Reseat the TONER CARTRIDGE (M), and check that the Go to step 10. End of work. lock key is in the lock position.
  • Page 307 Chapter 1 Troubleshooting Remedy Step Check Checking after replacing the TONER CARTRIDGE (M) Replace the TONER CARTRIDGE (M), and check that the lock key is in the lock position. (Refer to Removal 6/ Go to step 17. End of work. Replacement 48.) Does the error still occur when the power is turned OFF and Checking after replacing the PHD ASSY...

  • Page 308: Fip-1. 68 Shake Cartridge 093-921

    Replace the Non- Cartridge (C) Dell Toner Go to step 7. Is the toner that remains in the Non-Dell Toner Cartridge (C) Cartridge (C), then a little? go to step 6. Does the error still occur when the power is turned OFF and Go to step 7.
  • Page 309 Chapter 1 Troubleshooting Remedy Step Check Checking after reseating the TONER CARTRIDGE (C) Remove the TONER CARTRIDGE (C), and shake it from side to side. Reseat the TONER CARTRIDGE (C), and check that the Go to step 10. End of work. lock key is in the lock position.
  • Page 310 Chapter 1 Troubleshooting Remedy Step Check Checking after replacing the TONER CARTRIDGE (C) Replace the TONER CARTRIDGE (C), and check that the lock key is in the lock position. (Refer to Removal 6/ Go to step 17. End of work. Replacement 48.) Does the error still occur when the power is turned OFF and Checking after replacing the PHD ASSY...

  • Page 311: Fip-1. 69 Shake Cartridge 093-922

    Replace the Non- Cartridge (K) Dell Toner Go to step 7. Is the toner that remains in the Non-Dell Toner Cartridge (K) Cartridge (K), then a little? go to step 6. Does the error still occur when the power is turned OFF and Go to step 7.
  • Page 312 Chapter 1 Troubleshooting Remedy Step Check Checking after reseating the TONER CARTRIDGE (K) Remove the TONER CARTRIDGE (K), and shake it from side to side. Reseat the TONER CARTRIDGE (K), and check that the Go to step 10. End of work. lock key is in the lock position.
  • Page 313 Chapter 1 Troubleshooting Remedy Step Check Checking after replacing the TONER CARTRIDGE (K) Replace the TONER CARTRIDGE (K), and check that the lock key is in the lock position. (Refer to Removal 6/ Go to step 17. End of work. Replacement 48.) Does the error still occur when the power is turned OFF and Checking after replacing the PHD ASSY...

  • Page 314: Fip-1. 70 Replace Cart. 093-934

    Remedy Step Check Possible causative parts: TONER CARTRIDGE (Y) (PL5.1.24) PWBA MCU (PL8.2.13) Checking after replacing the Dell-TONER CARTRIDGE (Y) Replace the Replace the Dell-TONER CARTRIDGE (Y). (Refer to PWBA MCU. Removal 6/Replacement 48.) (Refer to Removal End of work.

  • Page 315: Fip-1. 71 Replace Cart. 093-935

    Remedy Step Check Possible causative parts: TONER CARTRIDGE (M) (PL5.1.23) PWBA MCU (PL8.2.13) Checking after replacing the Dell-TONER CARTRIDGE (M) Replace the Replace the Dell-TONER CARTRIDGE (M). (Refer to PWBA MCU. Removal 6/Replacement 48.) (Refer to Removal End of work.

  • Page 316: Fip-1. 72 Replace Cart. 093-936

    Remedy Step Check Possible causative parts: TONER CARTRIDGE (C) (PL5.1.22) PWBA MCU (PL8.2.13) Checking after replacing the Dell-TONER CARTRIDGE (C) Replace the Replace the Dell-TONER CARTRIDGE (C). (Refer to PWBA MCU. Removal 6/Replacement 48.) (Refer to Removal End of work.

  • Page 317: Fip-1. 73 Replace Cart. 093-937

    Remedy Step Check Possible causative parts: TONER CARTRIDGE (K) (PL5.1.21) PWBA MCU (PL8.2.13) Checking after replacing the Dell-TONER CARTRIDGE (K) Replace the Replace the Dell-TONER CARTRIDGE (K). (Refer to PWBA MCU. Removal 6/Replacement 48.) (Refer to Removal End of work.

  • Page 318: Fip-1. 74 Crum Id 093-960

    Change the Toner Checking the Toner Type Go to step 3. Type setting to Is the Dell Toner seated? Non-Dell Toner. Checking after reseating the TONER CARTRIDGE (Y) Reseat the TONER CARTRIDGE (Y), and check that the lock key is in the lock position.

  • Page 319: Fip-1. 75 Crum Id

    Change the Toner Checking the Toner Type Go to step 3. Type setting to Is the Dell Toner seated? Non-Dell Toner. Checking after reseating the TONER CARTRIDGE (M) Reseat the TONER CARTRIDGE (M), and check that the lock key is in the lock position.

  • Page 320: Fip-1. 76 Crum Id

    Change the Toner Checking the Toner Type Go to step 3. Type setting to Is the Dell Toner seated? Non-Dell Toner. Checking after reseating the TONER CARTRIDGE (C) Reseat the TONER CARTRIDGE (C), and check that the lock key is in the lock position.

  • Page 321: Fip-1. 77 Crum Id

    Change the Toner Checking the Toner Type Go to step 3. Type setting to Is the Dell Toner seated? Non-Dell Toner. Checking after reseating the TONER CARTRIDGE (K) Reseat the TONER CARTRIDGE (K), and check that the lock key is in the lock position.

  • Page 322: Fip-1. 78 Crum Id

    Chapter 1 Troubleshooting FIP-1. 78 CRUM ID 093-965 Remedy Step Check Possible causative parts: PHD ASSY (PL4.1.21) PWBA MCU (PL8.2.13) HARN ASSY PHD XPRO (PL9.1.11) Does the error still occur when the power is turned OFF and Go to step 2. End of work.

  • Page 323: Fip-1. 79 Insert Printcart 093-970

    Change the Toner Checking the Toner Type Go to step 3. Type setting to Is the Dell Toner seated? Non-Dell Toner. Checking after reseating the TONER CARTRIDGE (Y) Reseat the TONER CARTRIDGE (Y), and check that the lock key is in the lock position.

  • Page 324: Fip-1. 80 Insert Printcart 093-971

    Change the Toner Checking the Toner Type Go to step 3. Type setting to Is the Dell Toner seated? Non-Dell Toner. Checking after reseating the TONER CARTRIDGE (M) Reseat the TONER CARTRIDGE (M), and check that the lock key is in the lock position.

  • Page 325: Fip-1. 81 Insert Printcart 093-972

    Change the Toner Checking the Toner Type Go to step 3. Type setting to Is the Dell Toner seated? Non-Dell Toner. Checking after reseating the TONER CARTRIDGE (C) Reseat the TONER CARTRIDGE (C), and check that the lock key is in the lock position.

  • Page 326: Fip-1. 82 Insert Printcart 093-973

    Change the Toner Checking the Toner Type Go to step 3. Type setting to Is the Dell Toner seated? Non-Dell Toner. Checking after reseating the TONER CARTRIDGE (K) Reseat the TONER CARTRIDGE (K), and check that the lock key is in the lock position.

  • Page 327: Fip-1. 83 Ready To Print 094-422 / 094-911 Contact Support

    Chapter 1 Troubleshooting FIP-1. 83 Ready to Print 094-422 / 094-911 Contact Support Remedy Step Check Possible causative parts: HARN ASSY L SIDE (PL3.1.18) TRANSFER ASSY (PL6.1.7) PWBA MCU (PL8.2.13) Does the error still occur when the power is turned OFF and Go to step 2.

  • Page 328: Fip-1. 84 Ready To Print 193-700

    Checking the Toner Cartridge. Go to step 2. End of work. Is the installed toner cartridge to the printer the DELL toner? Checking the printer setting Is the [Non-Dell Toner] of the [Maintenance] on the [Admin Set to the [Off].

  • Page 329: Image Quality Trouble

    Chapter 1 Troubleshooting 4. Image Quality Trouble 4.1 Entry Chart for Image Quality Troubleshooting Start Test Printing Is there a corresponding FIP? Replace TONER CARTRIDGE, PHD ASSY Carry out the corresponding troubleshooting. TRANSFER ASSY and FUSER ASSY. The trouble is restored? The trouble is restored? Leg_Sec001_001FA . It is stated as the ESS is normal. By operating test print with the Printer Engine only, if the trouble is on ESS side or the Printer Engine side can simply be diagnosed, except those phenomena that are not able to be diagnosed by test print.
  • Page 330 Chapter 1 Troubleshooting When the image quality trouble of print occurs, get a print to judge, understand and treat the trouble substance precisely and appropriately, and then troubleshoot efficiently, using the image quality FIP table according to each phenomenon. When trouble restorations with image quality FIP is not possible, check again with the image quality FIP, and then replace [Possible causative parts] in order and check, and operate Troubleshooting, using [Chapter 2 Diagnostic].
  • Page 331 Chapter 1 Troubleshooting When horizontal lines and/or spot occur periodically, it is possibly caused by the trouble of a particular roll. In this case, compare the trouble intervals on the test print with the Pitch Chart. The interval does not necessarily match circumference of the roll.
  • Page 332 Chapter 1 Troubleshooting -Pitch Chart The chart is printed [Contamination Check] in the [Diagnosis] tab of the [Tool Box]. Page 2 Page 1 Wsb02028KA Wsb02027KA Page 4 Page 3 Wsb02030KA Wsb02029KA Page 5 Wsb02025KA 1 - 306...

  • Page 333: Diagnosis Test Chart

    Chapter 1 Troubleshooting 4.2 Diagnosis Test Chart The test charts to improve a defective image quality or to specify the cause of generation when a defective image was generated are in [Diagnosis] tab in [Tool Box]. Use the following test charts properly by the state of a defective image quality. -PHD Refresh When the result of [Contamination Check] corresponds to b-12 (PHD) of the pitch chart, performing this test print may improve image quality.
  • Page 334 Chapter 1 Troubleshooting -MQ Chart This chart allows you to check for a banding if any occurs. This chart is printed the [MQ Chart] of the [Diagnosis] tab in [Tool Box]. When the image quality is normal, the waves of Y, M, and C are confined within the frame. When the image quality is abnormal, the wave runs out the frame.
  • Page 335 Chapter 1 Troubleshooting Wsb02025KA 1 - 309...
  • Page 336 Chapter 1 Troubleshooting -Alignment Chart This chart allows you to check for the skewed paper if any occurs. This chart is printed the [Alignment Chart] of the [Diagnosis] tab in [Tool Box]. When the sheet is fed normally, the vertical and horizontal lines are aligned parallel to the edges of the sheet.
  • Page 337 Chapter 1 Troubleshooting -Ghost Chart This chart allows you to check for a ghost if any occurs. This chart is printed the [Ghost Configuratio Chart] of the [Diagnosis] tab in [Tool Box]. When a ghost occurs, the patches with open cross and character K/B/G/R/M/C appear on the light- colored patches K/C/M in the lower half of the chart, and the patches with open cross only appears on the dark-colored patches K/C/M below the light-colored patches.

  • Page 338: Items To Be Confirmed Before Image Quality Troubleshooting

    Chapter 1 Troubleshooting 4.3 Items to Be Confirmed Before Image Quality Troubleshooting Print Quality Problems Customers may need your help determining the cause of print quality issues such as streaking, fading, or dropouts. Here are some questions that may help you determine why your customer's printer is not printing optionally.
  • Page 339 Chapter 1 Troubleshooting 4) Toner spots appear on the page/printing is blurred: a)Check the toner cartridge to make sure it is installed correctly. b)Change the toner cartridge. 5) Entire page is white: a)Make sure the packaging material is removed from the toner cartridge. b)Check the toner cartridge to make sure it is installed correctly.

  • Page 340: Print Image Quality Specifications

    Chapter 1 Troubleshooting 4.4 Print Image Quality Specifications Image Quality Guarantee Conditions The image quality is specified and guaranteed under the following conditions. 1) Environmental Condition Temperature: 5°C - 32°C Humidity:15% RH - 85% RH (85% RH at 28°C) Note that defect may occur due to condensation after around 30 minutes if the printer is turned on in a critical environment.
  • Page 341 Chapter 1 Troubleshooting Chart Parallelism Perpendicularity 1 - 315...
  • Page 342 Chapter 1 Troubleshooting Skew Linearity Magnification Error Registration 1 - 316...

  • Page 343: Guaranteed Printing Area

    Chapter 1 Troubleshooting Guaranteed Printing Area 4.1mm 4.1mm 4.1mm 355.6mm (14inch) Guaranteed printing area 351.5mm 211.8mm 4.1mm 215.9mm (8.5inch) Rio01001KA 1 - 317...

  • Page 344: Image Quality Fip

    Checking the Toner Type Replace the toner Go to step 3. Is the Dell Toner seated? with the Dell toner. Checking the sealing tapes on the PHD UNIT staying Turn off the power, and open the COVER ASSY FRONT.
  • Page 345 Chapter 1 Troubleshooting Remedy Step Check Replace the paper with a new dry and Checking the paper condition Go to step 6. recommended Is the paper dry and recommended paper? one, then go to step 5. Is the image printed correctly? End of work.
  • Page 346 Chapter 1 Troubleshooting Remedy Step Check Checking the PHD ASSY for connection Remove the PHD ASSY. Are five HV terminals on the PHD ASSY, and five springs on the frame (PL4.1.10 and PL4.1.15 to 18) dirty and/or deformed? Clean and/or replace the PHD ASSY or Go to step 12.
  • Page 347 Chapter 1 Troubleshooting Remedy Step Check Replace the MOTOR ASSY Does the Toner Dispenser Motor function normally? DISP (Y, M, C or Checked by [Digital Output] - [DO-1F(Y), DO-21(M), DO- Go to step 17. K) (refer to 23(C), DO-25(K)] in [IOT Diag] of diagnosis. Removal 44/ Replacement 10), then go to step 16.

  • Page 348: Fip-1.P2 Blank Print (No Print)

    Replace the toner Checking the Toner Type with the Dell toner, Go to step 4. Is the Non-Dell Toner seated? then go to step 3. Replace the PWBA ESS. Is the image printed correctly? End of work. (Refer to Removal 42/ Replacement 12.)
  • Page 349 Chapter 1 Troubleshooting Remedy Step Check Checking the TRANSFER ASSY for connection Clean or replace Open the COVER ASSY FRONT. the TRANSFER Are four HV terminals on the TRANSFER ASSY, and four ASSY or Go to step 7. springs on the frame (PL4.1.11, 12, 13 and 14) dirty and/or SPRING(s), then deformed? go to step 6.
  • Page 350 Chapter 1 Troubleshooting Remedy Step Check Checking the connector for connection Check the connectors between the PWBA MCU and TNR (Y/M/C/K) MOT (MOTOR ASSY DISP). Are P/J18, P/J19, P/J181, P/J182, P/J191 and P/J192 Reconnect the connected correctly? connector(s) P/ J18, P/J19, P/ Go to step 16.
  • Page 351 Chapter 1 Troubleshooting Remedy Step Check Checking after replacing the PHD ASSY Replace the PHD ASSY. (Refer to Removal 4/Replacement End of work. Go to step 24. 50.) Is the image printed correctly? Checking after replacing the TRANSFER ASSY Replace the TRANSFER ASSY. (Refer to Removal 21/ End of work.

  • Page 352: Fip-1.P3 Solid Black

    Change the Toner Checking the Toner Type Go to step 3. Type setting to Is the Dell Toner seated? Non-Dell Toner. Checking the printing Is the image printed correctly? Go to step 4. Go to step 5. Checked by [Test Print] - [Test Pattern 600] in diagnosis.
  • Page 353 Chapter 1 Troubleshooting Remedy Step Check Checking after replacing the PHD ASSY Replace the PHD ASSY. (Refer to Removal 4/Replacement End of work. Go to step 11. 50.) Is the image printed correctly? Checking after replacing the PWBA ESS Replace the PWBA ESS. (Refer to Removal 42/ End of work.

  • Page 354: Fip-1.P4 Vertical Blank Lines (White Stripes In Paper Transport Direction)

    Chapter 1 Troubleshooting FIP-1.P4 Vertical blank lines (White stripes in paper transport direction) Random Periodic Mnt01102KA Mnt01103KA Trouble substance There are some extremely faint or completely non-printed parts. Those nonprinted parts cover a wide area vertically, along the paper feeding direction. ESS and possible causative parts - ROS ASSY (PL4.1.1) - PHD ASSY (PL4.1.21)
  • Page 355 Chapter 1 Troubleshooting Remedy Step Check Checking the defective parts Print the [Pitch Configuration Chart] in [Chart Print] in [Diagnosis] tab of [Tool Box]. Replace the When the vertical blank lines of periodicity are observed, corresponding Go to step 3. check the defective parts by comparing the printed vertical parts.
  • Page 356 Chapter 1 Troubleshooting Remedy Step Check Checking the PHD ASSY for connection Remove the PHD ASSY. Are five HV terminals on the PHD ASSY, and five springs on the frame (PL4.1.10 and PL4.1.15 to 18) dirty and/or deformed? Clean and/or replace the PHD Go to step 11.
  • Page 357 Chapter 1 Troubleshooting Remedy Step Check Checking the ROS ASSY for connection Check the connections between the ROS ASSY and PWBA MCU. Are P/J40, P/J 41, P/J411 and P/J 412 connected correctly? Reconnect the connector(s) P/ J40, P/J41, P/J411 Go to step 21. and/or P/J412 surely, then go to step 20.

  • Page 358: Fip-1.P5 Horizontal Band Cross Out (White Stripes In Horizontal Direction)

    Chapter 1 Troubleshooting FIP-1.P5 Horizontal band cross out (White stripes in horizontal direction) Random Periodic Mnt01104KA Mnt01105KA Trouble substance There are some extremely faint or completely non-printed parts. Those nonprinted parts cover a wide area horizontally, perpendicular to the paper feeding direction. ESS and possible causative parts - ROS ASSY (PL4.1.1) - PWBA HVPS (PL4.1.19)
  • Page 359 Chapter 1 Troubleshooting Remedy Step Check Printing data is incorrect, then Checking the Horizontal band cross out. check the printing Print the contamination check page. Go to step 2. data which the Is the image printed correctly? problem generated. Checking the defective parts Print the [Pitch Configuration Chart] in [Chart Print] in [Diagnosis] tab of [Tool Box].
  • Page 360 Chapter 1 Troubleshooting Remedy Step Check Checking the PHD ASSY for connection Remove the PHD ASSY. Are five HV terminals on the PHD ASSY, and five springs on the frame (PL4.1.10 and PL4.1.15 to 18) dirty and/or deformed? Clean and/or replace the PHD Go to step 9.
  • Page 361 Chapter 1 Troubleshooting Remedy Step Check Checking after replacing the PWBA ESS Replace the PWBA ESS. (Refer to Removal 42/ End of work. Go to step 18. Replacement 12.) Is the image printed correctly? Checking the ROS ASSY for connection Check the connections between the ROS ASSY and PWBA MCU.

  • Page 362: Fip-1.P6 Vertical Stripes

    Chapter 1 Troubleshooting FIP-1.P6 Vertical stripes Random Periodic Mnt01107KA Mnt01106KA Trouble substance There are vertical black stripes along the paper. ESS and possible causative parts - ROS ASSY (PL4.1.1) - PHD ASSY (PL4.1.21) - FUSER ASSY (PL6.1.1) - TRANSFER ASSY (PL6.1.7) - PWBA ESS (PL8.1.7) - PWBA MCU (PL8.2.13) Before commencing troubleshooting, check the paper transfer path.
  • Page 363 Chapter 1 Troubleshooting Remedy Step Check Replace the corresponding parts. When the result corresponds to the Checking the defective parts [b-12 PHD] of the Print the [Pitch Configuration Chart] in [Chart Print] in pitch chart, [Diagnosis] tab of [Tool Box]. performing the When the vertical stripes of periodicity are observed, check Go to step 3.
  • Page 364 Chapter 1 Troubleshooting Remedy Step Check Checking after reseating the PHD ASSY Reseat the PHD ASSY. End of work. Go to step 6. Is the image printed correctly? Checking after reseating the FUSER ASSY Warning: Start the operation after the FUSER ASSY has cooled down.

  • Page 365: Fip-1.P7 Horizontal Stripes

    Chapter 1 Troubleshooting FIP-1.P7 Horizontal stripes Random Periodic Mnt01109KA Mnt01108KA Trouble substance There are horizontal black stripes (perpendicular to the paper path direction) along the paper. ESS and possible causative parts - ROS ASSY (PL4.1.1) - PHD ASSY (PL4.1.21) - TONER CARTRIDGE K (PL5.1.21) - TONER CARTRIDGE C (PL5.1.22) - TONER CARTRIDGE M (PL5.1.23) - TONER CARTRIDGE Y (PL5.1.24)
  • Page 366 Chapter 1 Troubleshooting Remedy Step Check Printing data is incorrect, then Checking the Horizontal stripes. check the printing Print the contamination check page. check the printing Go to step 2. Is the image printed correctly? data which the problem generated. Replace the corresponding parts...
  • Page 367 Chapter 1 Troubleshooting Remedy Step Check Checking the PHD ASSY for connection Remove the PHD ASSY. Are five HV terminals on the PHD ASSY, and five springs on the frame (PL4.1.10 and PL4.1.15 to 18) dirty and/or deformed? Clean and/or replace the PHD Go to step 6.
  • Page 368 Chapter 1 Troubleshooting Remedy Step Check Checking the ROS ASSY for connection Check the connections between the ROS ASSY and PWBA MCU. Are P/J40, P/J 41, P/J411 and P/J 412 connected correctly? Reconnect the connector(s) P/ J40, P/J41, P/J411 Go to step 15. and/or P/J412 surely, then go to step 14.

  • Page 369: Fip-1.P8 Partial Deletion

    Chapter 1 Troubleshooting FIP-1.P8 Partial Deletion Random Periodic Mnt01110KA Mnt01111KA Trouble substance There are some extremely faint or completely missing parts in a limited area on the paper. ESS and possible causative parts - ROS ASSY (PL4.1.1) - PHD ASSY (PL4.1.21) - TRANSFER ASSY (PL6.1.7) - PWBA ESS (PL8.1.7) - PWBA MCU (PL8.2.13)
  • Page 370 Chapter 1 Troubleshooting Remedy Step Check Checking the defective parts Print the [Pitch Configuration Chart] in [Chart Print] in [Diagnosis] tab of [Tool Box]. Replace the When the partial lacks of periodicity are observed, check the corresponding Go to step 5. defective parts by comparing the printed partial lacks with parts.
  • Page 371 Chapter 1 Troubleshooting Remedy Step Check Checking after reseating the PHD ASSY Reseat the PHD ASSY. End of work. Go to step 10. Is the image printed correctly? Checking after reseating TONER CARTRIDGEs (Y/M/C/K) Reseat the TONER CARTRIDGEs (Y/M/C/K), and check End of work.

  • Page 372: Fip-1.P9 Spots

    Chapter 1 Troubleshooting FIP-1.P9 Spots Random Periodic Mnt01113KA Mnt01112KA Trouble substance There are toner spots all over the paper disorderedly. ESS and possible causative parts - ROS ASSY (PL4.1.1) - PHD ASSY (PL4.1.21) - TRANSFER ASSY (PL6.1.7) - PWBA ESS (PL8.1.7) - PWBA MCU (PL8.2.13) Before commencing troubleshooting, check the paper transfer path.
  • Page 373 Chapter 1 Troubleshooting Remedy Step Check Replace the corresponding parts When the result corresponds to the Checking the defective parts [b-12 PHD] of the Print the [Pitch Configuration Chart] in [Chart Print] in pitch chart, [Diagnosis] tab of [Tool Box]. performing the Go to step 4.
  • Page 374 Chapter 1 Troubleshooting Remedy Step Check Checking the PHD ASSY for connection Remove the PHD ASSY. Are five HV terminals on the PHD ASSY, and five springs on the frame (PL4.1.10 and PL4.1.15 to 18) dirty and/or deformed? Clean and/or replace the PHD Go to step 9.
  • Page 375 Chapter 1 Troubleshooting Remedy Step Check Checking the ROS ASSY for connection Check the connections between the ROS ASSY and PWBA MCU. Are P/J40, P/J 41, P/J411 and P/J 412 connected correctly? Reconnect the connector(s) P/ J40, P/J41, P/J411 Go to step 18. and/or P/J412 surely, then go to step 17.

  • Page 376: Fip-1.P10 Afterimage (Ghost)

    Chapter 1 Troubleshooting FIP-1.P10 Afterimage (Ghost) Trouble substance The ghost appears on the paper. The ghost may be the image of the previous page, or a part of the page currently printing. Afterimage ESS and possible causative parts - LED ASSY ERASE (PL4.1.8) - PHD ASSY (PL4.1.21) - FUSER ASSY (PL6.1.1) - TRANSFER ASSY (PL6.1.7)
  • Page 377 Chapter 1 Troubleshooting Remedy Step Check Checking the HARN ASSY LVPS for continuity Replace the Disconnect J14 from the PWBA MCU. Go to step 7. HARN ASSY Disconnect J141 from the LED ASSY ERASE. LVPS. Is each cable of J14 <=> J141 continuous? Checking the power to LED ASSY ERASE Replace the LED Replace the...
  • Page 378 Chapter 1 Troubleshooting Remedy Step Check Checking after reseating the PWBA ESS Reseat the PWBA ESS. End of work. Go to step 13. Is the image printed correctly? Checking after reseating the TRANSFER ASSY Reseat the TRANSFER ASSY. End of work. Go to step 14.

  • Page 379: Fip-1.P11 Grey Background

    Chapter 1 Troubleshooting FIP-1.P11 Grey Background Trouble substance There is toner stain all over or a part of the page. The stain appears as very bright gray stain. ESS and possible causative parts - LED ASSY ERASE (PL4.1.8) - PHD ASSY (PL4.1.21) - TRANSFER ASSY (PL6.1.7) - PWBA ESS (PL8.1.7) - PWBA MCU (PL8.2.13)
  • Page 380 Chapter 1 Troubleshooting Remedy Step Check Checking the connectors for connection Check the connections between the PWBA MCU and LED ASSY ERASE. Are P/J141 and P/J14 connected correctly? Reconnect the connector(s) P/ Go to step 7. J141 and/or P/J14 surely, then go to step 7.
  • Page 381 Chapter 1 Troubleshooting Remedy Step Check Checking the PHD ASSY for connection Remove the PHD ASSY. Are five HV terminals on the PHD ASSY, and five springs on the frame (PL4.1.10 and PL4.1.15 to 18) dirty and/or deformed? Clean and/or replace the PHD Go to step 11.
  • Page 382 Chapter 1 Troubleshooting Remedy Step Check Checking after reseating the TRANSFER ASSY Reseat the TRANSFER ASSY. End of work. Go to step 18. Is the image printed correctly? Checking after reseating the PWBA HVPS Reseat the PWBA HVPS. End of work. Go to step 19.

  • Page 383: Fip-1.P12 Skew

    Chapter 1 Troubleshooting FIP-1.P12 Skew Trouble substance The printed image is not paralleled with both sides of the paper. ESS and possible causative parts - HOLDER ASSY SEPARATOR (PL2.1.5) - ROLL ASSY FEED (PL3.2.4) - ROLL ASSY REGI (PL3.2.9) - ROLL REGI METAL (PL3.2.10) - FEEDER ASSY DUP (PL11.1.1) Mnt01116KA .
  • Page 384 Chapter 1 Troubleshooting Remedy Step Check Remove the Checking the paper path foreign Go to step 13. Are there any foreign substances on the paper path? substances, then go to step 12. Is the image printed correctly? End of work. Go to step 13.
  • Page 385 Chapter 1 Troubleshooting Remedy Step Check Checking the ROLL ASSY REGI and ROLL REGI METAL for rotation Enter the [Digital Output] - [DO-0] in [CE Diag] tab, and then Replace the ROLL enter the [Digital Output] - [DO-27] in [CE Diag] tab of [CE ASSY REGI and/ Diag].

  • Page 386: Fip-1.P13 Paper Damage

    Chapter 1 Troubleshooting FIP-1.P13 Paper damage Trouble substance The paper comes out from the printer wrinkled, folded or worn-out. ESS and possible causative parts - HOLDER ASSY SEPARATOR (PL2.1.5) - ROLL ASSY FEED (PL3.2.4) - ROLL ASSY REGI (PL3.2.9) - ROLL REGI METAL (PL3.2.10) - FEEDER ASSY DUP (PL11.1.1) Mnt01117KA .Tray is recommended for paper feeding because sheets fed via SSF is prone to...
  • Page 387 Chapter 1 Troubleshooting Remedy Step Check Checking after reseating the FUSER ASSY Warning: Start the operation after the FUSER ASSY has cooled down. End of work. Go to step 11. Reseat the FUSER ASSY. Is the image printed correctly? Checking after reseating the TRANSFER ASSY Reseat the TRANSFER ASSY.
  • Page 388 Chapter 1 Troubleshooting Remedy Step Check Checking after reseating the HOLDER ASSY SEPARATOR Reseat the HOLDER ASSY SEPARATOR. End of work. Go to step 26. Is the image printed correctly? Checking after replacing the HOLDER ASSY SEPARATOR Replace the HOLDER ASSY SEPARATOR. (Refer to End of work.

  • Page 389: Fip-1.P14 Unfusing

    Go to step 5. Replace the toner Checking the Toner Type Go to step 7. with Dell Toner, Is the Dell Toner seated? then go to step 6. Is the image printed correctly? End of work. Go to step 7.

  • Page 390: Fip-1.P15 Color Registration (Color Shift)

    Chapter 1 Troubleshooting FIP-1.P15 Color registration (Color shift) - Troubleshooting of a control system ABCDEabcde12345 Mnt01119KA Trouble substance A yellow or black image printed is not overlapped on a cyan or magenta image correctly. ESS and possible causative parts - PWBA MCU (PL8.2.13) Before commencing troubleshooting, check the paper transfer path.
  • Page 391 Chapter 1 Troubleshooting Remedy Step Check Checking after reseating the PHD ASSY Reseat the PHD ASSY. Go to step 8. Go to step 9. Does the banding error appear on the printed material when printing? Checking after reseating the TRANSFER ASSY Reseat the TRANSFER ASSY.
  • Page 392 Chapter 1 Troubleshooting - Troubleshooting of a paper feeding system Mnt05100KA Mnt05101KA paper feeding is late. paper feeding is early. Trouble substance A yellow or black image printed is not overlapped on a cyan or magenta image correctly. ESS and possible causative parts - PHD UNIT (PL4.1.21) - FUSER ASSY (PL6.1.1) - TRANSFER ASSY (PL6.1.7)

  • Page 393: Abnormal Noise Trouble

    Chapter 1 Troubleshooting 5. Abnormal Noise Trouble 5.1 Entry Chart for Abnormal Noise Troubleshooting Check the Operation Mode Table of Power ON. Does abnormal noise arise during Check the components are normal without any  adjustment after Power ON? stains and/or damages. (Refer to FIP1 N1.) Check the Operation Mode Table of Standby. Does abnormal noise arise during  Check the components are normal without any  Standby? stains and/or damages. (Refer to FIP1 N2.) Check the Operation Mode Table of Printing. Does abnormal noise arise during  Check the components are normal without any  printing? stains and/or damages. (Refer to FIP1 N3.) 1 - 367...

  • Page 394: Operation Mode Table

    Chapter 1 Troubleshooting 5.2 Operation Mode Table FIP-1.N1 When Power is Turned On Remedy Step Check Possible causative parts: PHD ASSY (PL4.1.21) FUSER ASSY (PL6.1.1) TRANSFER ASSY (PL6.1.7) DRIVE ASSY SUB (PL7.1.1) DRIVE ASSY MAIN (PL7.1.2) Checking the Main Motor Does the noise arise from the printer? Go to step 2.
  • Page 395 Chapter 1 Troubleshooting Remedy Step Check Try replacing the PHD UNIT (refer to Removal 4/ Replacement 50), Checking after reseating the DRIVE ASSY SUB FUSER ASSY Reseat the DRIVE ASSY SUB. (refer to Removal Does the noise arise from the printer? End of work.

  • Page 396: Fip-1.N2 During Standby

    Chapter 1 Troubleshooting FIP-1.N2 During Standby Remedy Step Check Possible causative parts: FAN (PL8.1.1) PWBA LVPS (PL8.2.1) Replace the Checking the FAN Replace the FAN. PWBA LVPS. Does the noise arise from the Fan? (Refer to Removal (Refer to Removal Checked by [Digital Output] - [DO-1E] in [IOT Diag] of 40/ Replacement 11/ Replacement...

  • Page 397: Fip-1.N3 During Printing

    Chapter 1 Troubleshooting FIP-1.N3 During Printing Remedy Step Check Possible causative parts: HOLDER ASSY SEPARATOR (PL2.1.5) ROLL ASSY FEED (PL3.2.4) ROLL ASSY REGI (PL3.2.9) ROLL REGI METAL (PL3.2.10) PHD ASSY (PL4.1.21) FUSER ASSY (PL6.1.1) TRANSFER ASSY (PL6.1.7) DRIVE ASSY SUB (PL7.1.1) DRIVE ASSY MAIN (PL7.1.2) FAN (PL8.1.1) FEEDER ASSY DUP (PL11.1.1)
  • Page 398 Chapter 1 Troubleshooting Remedy Step Check Checking the Duplex Does the noise arise when feeding the paper from the Go to step 10. Go to step 12. Duplex? Checking the DUPLEX ASSY for installation Try replacing the Reseat the DUPLEX ASSY. FEEDER ASSY Go to step 11.
  • Page 399 Chapter 1 Troubleshooting Remedy Step Check Checking the PHD ASSY for installation Reseat the PHD ASSY. Does the noise arise from the printer? Go to step 21. End of work. Checked by [Digital Output] - [DO-7] in [CE Diag] tab of [CE Diag].

  • Page 400: Other Fip

    Chapter 1 Troubleshooting 6. Other FIP Other FIP covers the Electrical Noise FIP, Power Supply FIP and Multiple Feed FIP, except Eerror Code FIP, Abnormal Noise FIP and Image Quality FIP. FIP-Electrical Noise Remedy Step Check Checking the external noise Are there any other electrical appliances within 3 meters form the printer, such as generators, radio and appliances with motors?

  • Page 401: Fip-Ac

    Chapter 1 Troubleshooting FIP-AC Remedy Step Check Checking the printer Does the motor noise arise when turning on the power? Go to FIP-DC. Go to step 2. During this test, close the COVER ASSY FRONT. Checking the power supply on wall outlet Connect the power cord with other wall outlet.

  • Page 402: Fip-Dc

    Chapter 1 Troubleshooting FIP-DC Remedy Step Check Checking the connector of the PWBA LVPS for connection Disconnect the power cord and wait for one minute. End of work. Go to step 2. Reconnect the all connectors of the PWBA LVPS. Does the printer operate normally? Checking the connector of the CONSOLE ASSY PANEL for connection...

  • Page 403: Fip-Multiple Feed

    Chapter 1 Troubleshooting FIP-Multiple Feed .This multiple feed trouble occurs only when the paper is fed from the Paper Cassette. Remedy Step Check Possible causative parts HOLDER ASSY SEPARATOR (PL2.1.5) ROLL ASSY FEED (PL3.2.4) ROLL ASSY REGI (PL3.2.9) ROLL REGI METAL (PL3.2.10) Use the paper that Checking the using paper meets the...

  • Page 404: Fip-Control Panel Freezes

    Is there any internet connection available for your PC? (Removal 42/ Replacement 12) Updating the firmware to the latest version. Download the latest version of the firmware from the DELL Support Website, and execute the update. NOTE: Before updating the firmware to the latest Replace the version, reset the error following the steps of procedure PWBA ESS.
  • Page 405 Chapter 2 Operation of Diag. Chapter 2 Operation of Diag. CONTENTS 1. Overview........................2 - 1 1.1 Position of the Diag. in the Whole System..................2 - 1 2. Configuration .......................2 - 2 3. How to use Diag. Customer Mode................2 - 4 3.1 Roles of the control panel in Diag.
  • Page 406 Chapter 2 Operation of Diag. Chapter 2 Operation of Diag. CONTENTS...

  • Page 407: Overview

    Chapter 2 Operation of Diag. 1. Overview 1.1 Position of the Diag. in the Whole System Major functions of this diag. are as follows: •IOT Diag •Setting of parameters for registration in paper feeding direction and so on. 2 - 1...

  • Page 408: Configuration

    Chapter 2 Operation of Diag. 2. Configuration The diagnosis provides three modes that have their respective uses (purposes), target operators, and functions. This manual describes the Control Panel Operation of "Customer Mode". Shippper Mode: This mode intends to be used in the production line with the purpose to locate a chip that causes a problem.
  • Page 409 Chapter 2 Operation of Diag. Blank Page 2 - 3...

  • Page 410: How To Use Diag. Customer Mode

    Chapter 2 Operation of Diag. 3. How to use Diag. Customer Mode 3.1 Roles of the control panel in Diag. Rio02001KA CANCEL [LCD]: Displaying a diagnosis item and its result [ ], [ ]: Selecting a diagnosis item/Selecting data at parameter setting [ ], [ ]: Key moves the cursor to the left/right [ ]:...

  • Page 411: Entering Diag. Customer Mode

    Chapter 2 Operation of Diag. 3.2 Entering diag. Customer mode Turn off the power. Turn on the power while holding down “ ” and “ ” keys. Release the fingers from these keys when “Diagnosing...” is displayed. The "Customer Mode" and "IOT Diag" are displayed. (Entered the Diag. mode.) 3.3 Selecting Diag.

  • Page 412: Diag. Mode Menu Tree

    Chapter 2 Operation of Diag. 3.6 Diag. mode menu tree Menu Tree of the Customer Mode is as follows Press the Customer Mode Press the CANCEL key IOT Diag Digital Input Digital Output Press the Press the Print Info Config Page Print Settings Complete Complete...
  • Page 413 Chapter 2 Operation of Diag. Parameter SlowScanReg KtoP SlowScanReg 600M SlowScanReg 600Y SlowScanReg 600C FastScanReg KtoM FastScanReg KtoY FastScanReg KtoC FastScanReg SSF FastScanRegTray1 FastScanRegTray2 FastScanReg Dup FastScanReg2KtoM FastScanReg2KtoY FastScanReg2KtoC Life Y Toner Life M Toner Life C Toner Life K Toner Life Fuser Sheet Life Print Sheet Life DTB Waste...

  • Page 414: The Kind Of Diag. And Contents Of A Test

    Chapter 2 Operation of Diag. 4. The Kind of Diag. and Contents of a Test 4.1 IOT Diag 4.1.1 Digital Input (DI) Test This function checks whether the DI components operate normally or not. The DI test is performed for all the DI components. Exit operation of the DI test makes the control panel display the Customer diag.
  • Page 415 Chapter 2 Operation of Diag. Exit Sensor Interlock Switch [DI-3] [DI-7] Side Switch [DI-6] K Mode Sensor [DI-4] Regi Sensor [DI-2] MPF No Paper Sensor [DI-0] CASSETTE1 No Paper Sensor [DI-1] CASSETTE2 Paper Path Sensor CASSETTE2 No Paper Sensor [DI-a] [DI-9] Rio02002KA 2 - 9...
  • Page 416 Chapter 2 Operation of Diag. - About Sensor A transmissive type sensor is composed of the light-emitting side and the light-receiving side that are placed opposite to each other allowing the light to pass from the former to the latter. On the basis of whether or not the light path is blocked due to the actuator, etc., the sensor detects the paper absence/presence or the moving part position such as at the home position or elsewhere.
  • Page 417 Chapter 2 Operation of Diag. -Checking the Sensor and Switch Sensor name (Diag. Code) Confirmation procedures NOTE: Remove the paper of the MPF before executing the test. Turn on the power and enter the Diagnostic Mode. Execute the DI-0. Check the sensor. Operator Panel MPF No Paper Sensor (DI-0) Normal...
  • Page 418 Chapter 2 Operation of Diag. Sensor name (Diag. Code) Confirmation procedures Turn on the power and enter the Diagnostic Mode. Execute the DI-2. Open the Front Cover. Remove the PHD ASSY. Check the sensor by an actuator operation. Operator Panel Actuator Normal Regi Sensor (DI-2)
  • Page 419 Chapter 2 Operation of Diag. Sensor name (Diag. Code) Confirmation procedures NOTE: These procedures are for the technical staff. When performing operation for five minutes or longer with the front cover open, remove the PHD ASSY, and cover the drum to avoid exposure to light.
  • Page 420 Chapter 2 Operation of Diag. Sensor name (Diag. Code) Confirmation procedures Turn on the power and enter the Diagnostic Mode. Execute the DI-7. Open and close the Front Cover to check the switch. Operator Panel Normal Interlock Switch (DI-7) Rio02009KA Press the "Cancel"...
  • Page 421 Chapter 2 Operation of Diag. Sensor name (Diag. Code) Confirmation procedures NOTE: These procedures are for the technical staff. Remove the COVER CHUTE (PL12.1.5). Turn on the power and enter the Diagnostic Mode. Execute the DI-a. Remove the CASSETTE 1 paper cassette and CASSETTE 2 paper cassette.

  • Page 422: Digital Output (Do) Test

    Chapter 2 Operation of Diag. 4.1.3 Digital Output (DO) Test This function checks whether the DO components operate. When the interlock is opened while the DO test is performed, each component ends to operate. In this Test Mode, each DO component can be turned individually. Therefore it allows the customer to check a component's operation from outside, and judge whether the component is normal or not.
  • Page 423 Chapter 2 Operation of Diag. Code Components DO-35 DUPLEX CLUTCH DO-3d Black Drum Erase Lamp DO-3f Yellow, Magenta and Cyan Drum Erase Lamp Fan (HIGH / LOW) Black Toner Motor [DO-1e/1f] [DO-27] Cyan Toner Motor [DO-25] Magenta Toner Motor [DO-23] Yellow Toner Motor [DO-21] Sub Motor...
  • Page 424 Chapter 2 Operation of Diag. Duplex Clutch [DO-35] DUPLEX EXIT MOTOR [DO-d/e/f/10] DUPLEX MOTOR [DO-12/13/14/15] Rio02052KA 2 - 18...
  • Page 425 Chapter 2 Operation of Diag. - About Clutch The electromagnetic clutch in the printer controls the rotation of the roller by transferring or cut- ting the torque from the motor to the roller. The electromagnetic clutch becomes an electromagnet by the passage of electric current through the coil inside the case and attracts the armature and gear to the rotating rotor, thereby rotating the gear.
  • Page 426 Chapter 2 Operation of Diag. - About Solenoid The solenoid in the printer opens/closes the shutter or controls the position of the gear for transfer- ring the torque of the motor to the roller. A solenoid becomes an electromagnet by the passage of electric current through the coil inside the case and attracts the plunger.
  • Page 427 Chapter 2 Operation of Diag. - Checking Motor, Clutch and Solenoid Before executing the DO test, close all covers and doors. Clutch and Solenoid name Confirmation procedure (Diag. Code) NOTE: These procedures are for the technical staff. The customer check is the procedure 1, 4 and 5. When performing operation for five minutes or longer with the front cover open, remove the PHD ASSY, and cover the drum to avoid exposure to light.
  • Page 428 Chapter 2 Operation of Diag. Clutch and Solenoid name Confirmation procedure (Diag. Code) The rotational speed of the motor is as follows. DO-7<DO-5<DO-6 Turn on the power and enter the Diagnostic Mode. Execute the DO-5. Exit Roll Sub Motor (DO-5/DO-6/DO-7) Rio02012KA Check the Exit Roll rotation.
  • Page 429 Chapter 2 Operation of Diag. Clutch and Solenoid name Confirmation procedure (Diag. Code) Turn on the power and enter the Diagnostic Mode. Remove the CASSETTE1 paper cassette. Execute the DO-b. Feed Roll CASSETTE1 FEED SOLE- NOID (Half / Full Rotation) (DO-b ,c) Rio02014KA Check the Feed Roll rotation.
  • Page 430 Chapter 2 Operation of Diag. Clutch and Solenoid name Confirmation procedure (Diag. Code) NOTE: These procedures are for the technical staff. The customer check is the procedure 1, 4 and 5. When performing operation for five minutes or longer with the front cover open, remove the PHD ASSY, and cover the drum to avoid exposure to light.
  • Page 431 Chapter 2 Operation of Diag. Clutch and Solenoid name Confirmation procedure (Diag. Code) NOTE: This procedure is for the technical staff. The customer check is the procedure 1, 4 and 5. The rotational speed of the motor is as follows. DO-1a<DO-19<DO-18<DO-17 Turn on the power and enter the Diagnostic Mode.
  • Page 432 Chapter 2 Operation of Diag. Clutch and Solenoid name Confirmation procedure (Diag. Code) NOTE: These procedures are for the technical staff. Described below is the check procedure common among the four toner motor. Note the operation for the toner in the PHD ASSY spills if the motor is rotated for a long time.
  • Page 433 Chapter 2 Operation of Diag. Clutch and Solenoid name Confirmation procedure (Diag. Code) NOTE: When performing operation for five minutes or longer with the front cover open, remove the PHD ASSY , and cover the drum to avoid exposure to light. Turn on the power and enter the Diagnostic Mode.
  • Page 434 Chapter 2 Operation of Diag. Clutch and Solenoid name Confirmation procedure (Diag. Code) NOTE: This test should be carried out in the case where the Feed Roll fails to rotate under the CASSETTE1 FEED SOLENOID (DO-b or DO- c) (Feed Roll Rotation) status. These procedures are for the technical staff.
  • Page 435 Chapter 2 Operation of Diag. Clutch and Solenoid name Confirmation procedure (Diag. Code) NOTE: This procedure is for the technical staff. The customer check is the procedure 1, 3 and 4. Turn on the power and enter the Diagnosis Mode. Remove the COVER REAR OPT (PL12.1.6) and COVER SIDE L OPT (PL12.1.4).
  • Page 436 Chapter 2 Operation of Diag. Clutch and Solenoid name Confirmation procedure (Diag. Code) Turn on the power and enter the Diagnostic Mode. Execute the DO-33. Upon hitting the "return" key, the operat- ing noise of the clutch will be heard. Press the "Cancel"...
  • Page 437 Chapter 2 Operation of Diag. Clutch and Solenoid name Confirmation procedure (Diag. Code) Turn on the power and enter the Diagnostic Mode. Execute the DO-35. Upon hitting the "return" key, the operat- ing noise of the clutch will be heard. Press the "Cancel"...
  • Page 438 Chapter 2 Operation of Diag. Clutch and Solenoid name Confirmation procedure (Diag. Code) NOTE: These procedures are for the technical staff. Turn on the power and enter the Diagnostic Mode. Open the Front Cover. Remove the PHD ASSY and cover the drum to avoid exposure to light.

  • Page 439: Print Info

    Chapter 2 Operation of Diag. 4.2 Print Info Prints out the detailed printer settings and configuration information. 4.2.1 Executing Print Info Turn off the power. Turn on the power while holding down “ ” and “ ” keys. Release the fingers from these keys when “Diagnosing...” is displayed. The “Customer Mode”...

  • Page 440: Installation Set

    Chapter 2 Operation of Diag. 4.4 Installation Set Specifies whether or not Alarm display of Toner residual quantity is performed. 4.4.1 Executing Installation Set Turn off the power. Turn on the power while holding down “ ” and “ ” keys. Release the fingers from these keys when “Diagnosing...”...

  • Page 441: Test Print

    Chapter 2 Operation of Diag. 4.5 Test Print Print an internal test pattern of the printer. If paper jam or paper empty occurs during the print, the test waits until they are resolved. 4.5.1 Executing test print Turn off the power. Turn on the power while holding down “...

  • Page 442: Grid 2

    Chapter 2 Operation of Diag. 4.5.4 Grid 2 Prints the ESS built-in grid pattern. When the PQ problem occurred, this test enables to identify the problem as printer-related or oth- erwise. Compare the sample chart with the print. Check result: NG (Check the printing process and PWBA ESS-related.) OK (Check the network, cable, PC and so on.) Leg_Sec02_004FA 2 - 36...

  • Page 443: Cyan 20

    Chapter 2 Operation of Diag. 4.5.5 Cyan 20% Outputs cyan 20% paint on the whole area of a A4 paper. When the PQ problem occurred, this test enables to identify the problem as the cyan toner or another color. Compare the sample chart with the print. Check result: NG (Check the cyan toner-related.) OK (Check another toner.) Leg_Sec02_005FA 4.5.6 Magenta 20%...

  • Page 444: Yellow 20

    Chapter 2 Operation of Diag. 4.5.7 Yellow 20% Outputs yellow 20% paint on the whole area of a A4 paper. When the PQ problem occurred, this test enables to identify the problem as the yellow toner or another color. Compare the sample chart with the print. Check result: NG (Check the yellow toner-related.) OK (Check another toner.) Leg_Sec02_007FA 4.5.8 Black 20%...

  • Page 445: Cmy 20

    Chapter 2 Operation of Diag. 4.5.9 CMY 20% Outputs C/M/Y 20% paint on the whole area of a A4 paper. When the PQ problem occurred, this test enables to identify the problem as the balance of three color toners or otherwise. Compare the sample chart with the print.

  • Page 446: Gradation

    Chapter 2 Operation of Diag. 4.5.10 Gradation Outputs the tone pattern from 2% to 100% on a A4 paper for each of 4 colors. When the PQ problem occurred, this test enables to identify the problem as the printing process or PWBA ESS-related.

  • Page 447: Toner Pallet

    Chapter 2 Operation of Diag. 4.5.11 Toner Pallet Outputs each 100% density color pattern of Y/M/C/K. When the PQ problem occurred in the picture or photo printing, this test enables to identify the problem as the toner or another. Compare the sample chart with the print. Check result: NG (Check the problem toner-related.) OK (Check the print job or print data.) Leg_Sec02_011FA 2 - 41...

  • Page 448: Contamination Check

    Chapter 2 Operation of Diag. 4.5.12 Contamination Check Allows you to check the print for any regular lines or toner spots when encountering PQ problems. From the difference in the interval of regular lines or spots, you can determine the parts that have caused the trouble.

  • Page 449: Parameter Setting

    Chapter 2 Operation of Diag. 4.5.13 Parameter Setting This function reads/writes the following parameters stored in the printer. Item Range Description Slow Scan K to P Sets the registration in the paper feeding -128 to 127 direction Slow Scan 600 M,Y,C First Scan K to M,Y or C -128 to 127 Sets the registration in the scanning direc-...
  • Page 450 Chapter 2 Operation of Diag. The default values are different in each printer. Shifts the print area in this direction Shifts the print area in this direction by reducing the value. by increasing the value. Fast Scan K to M, Y, C Fast Scan 2 K to M, Y, C Fast Scan SSF, Tray1, Tray2, Dup Default...

  • Page 451: Printing The Parameter List

    Chapter 2 Operation of Diag. Reference Counter Values These counter values are reference only. Do not use as the official value. Counter Name Value of life warning Life Y Toner (Dispense time) Life M Toner (Dispense time) Life C Toner (Dispense time) Life K Toner (Dispense time) Life Fuser (Paper feeding count) 100000...
  • Page 452 Chapter 3 Removal and Replacement Procedures (RRPs) 1. Removal and Replacement Procedures (RRPs) 1.1 Before starting service procedure - Start the procedure after turning off the power and removing the power cord from the outlet. - When performing the service operation around the FUSER ASSY, ensure that FUSER ASSY and its surrounding area have cooled down sufficiently.
  • Page 453 Chapter 3 Removal and Replacement Procedures (RRPs) - Wear a wristband or the like as far as possible to remove static electricity of the human body. - Keep the front cover closed. Buzzer goes off when the machine is left powered on with the front cover open for five minutes or longer to prevent the drum deterioration due to exposure to light.
  • Page 454 Chapter 3 Removal and Replacement Procedures (RRPs) 1.2 General notes The string “(PL X.Y.Z)” suffixed to the part name in the procedure denotes that the part corre- sponds to the plate (PL) “X.Y”, item “Z” of [Engineering Parts list], and its shape and fitting position can be checked in [Engineering Parts list].
  • Page 455 Chapter 3 Removal and Replacement Procedures (RRPs) Removal Flows The components not connected with arrows in the flow below can be removed independently. Removal FLOW (Removal 1~45) Tray 1 (Removal 1) Opening COVER ASSY FRONT Opening COVER ASSY WINDOW TNR Separator Roller (Removal 2) HANDLE ASSY CST (Removal 3) KIT FUSER ASSY (Removal 5)
  • Page 456 Chapter 3 Removal and Replacement Procedures (RRPs) Removal FLOW (Removal 46~58) Tray 1 (Removal 1) Opening COVER ASSY FRONT PHD Unit (Removal 4) KIT FUSER ASSY (Removal 5) Toner Cartridge (K), (C), (M), (Y) (Removal 6) COVER ASSY TOP (Removal 10) KIT COVER ASSY WINDOW TNR (Removal 8) COVER SIDE R (Removal 13) COVER SIDE L (Removal 17)
  • Page 457 Chapter 3 Removal and Replacement Procedures (RRPs) Replacement Flows The components not connected with arrows in the flow below can be replaced independently. However, the rear cover is an exception when it was removed together with other parts. Replacement FLOW (Replacement 1~8) FEEDER ASSY (Replacement 6) ACTUATOR ASSY NO PAPER (Replacement 1)
  • Page 458 Chapter 3 Removal and Replacement Procedures (RRPs) Replacement FLOW (Replacement 9~58) KIT ROS (Replacement 9) WIRELESS PRINTER ADAPTER (Replacement 54) DISPENSER ASSY (Replacement 10) MEMORY CARD (Replacement 55) KIT PWBA MCU (Replacement 11) NETWORK PROTOCOL ADAPTER (Replacement 56) KIT PWBA ESS (Replacement 12) FEEDER ASSY DUP (Replacement 57) DUCT FAN (Replacement 13) 250 OPTION FEEDER (Replacement 58)
  • Page 459 Chapter 3 Removal and Replacement Procedures (RRPs) Removal 1 Tray 1 (PL2.1.1) 1) Pull out the Tray 1 (PL2.1.1) from the printer. 3 - 8...
  • Page 460 Chapter 3 Removal and Replacement Procedures (RRPs) Removal 2 Separator Roller (PL2.1.99) 1) Remove the Tray 1. (Removal 1) 2) Release the two hooks of the Separator Roller (PL2.1.5). 3) Pull up the Separator Roller to remove the Separator Roller from the Tray 1 (PL2.1.1).
  • Page 461 Chapter 3 Removal and Replacement Procedures (RRPs) Removal 3 HANDLE ASSY CST (PL2.1.19) 1) Remove the Tray 1. (Removal 1) 2) Release the left side holes of the HANDLE ASSY CST (PL2.1.19) from the bosses of the Tray 1 (PL2.1.1), using a miniature screwdriver.
  • Page 462 Chapter 3 Removal and Replacement Procedures (RRPs) Removal 4 PHD Unit (PL4.1.21) Note: Remove the Tray 1 before working. Note: Cover the drum of the PHD unit to avoid exposure to light. 1) Remove the Tray 1. (Removal 1) 2) Open the COVER ASSY FRONT (PL1.2.1). 3) Open the TRANSFER ASSY (PL6.1.7).
  • Page 463 Chapter 3 Removal and Replacement Procedures (RRPs) 5) Rotate the four stoppers of the PHD UNIT (PL4.1.21) to the counter clock wise direction, to release the lock. 6) Remove the PHD UNIT toward you by pulling it by the left and right handles. 7) Lift up the PHD Unit from the printer.
  • Page 464 Chapter 3 Removal and Replacement Procedures (RRPs) Removal 5 KIT FUSER ASSY (PL6.1.97) 1) Open the COVER ASSY FRONT (PL1.2.1). Note: The FUSER part is very hot. Take added care not to get burned when performing the service operation. 2) Open the TRANSFER ASSY (PL6.1.7). 3) Pull the LEVER to release the lock.
  • Page 465 Chapter 3 Removal and Replacement Procedures (RRPs) 5) Lift up the FUSER ASSY, move the FUSER ASSY to the right side. 3 - 14...
  • Page 466 Chapter 3 Removal and Replacement Procedures (RRPs) Removal 6 Black, Cyan, Magenta, Yellow Cartridge (PL5.1.21~24) Note: Described below is the removal procedure common among the four Toner Cartridges. 1) Open the COVER ASSY WINDOW TNR (PL1.1.7). 2) Move the handle of the toner cartridge to backward, to release the lock.
  • Page 467 Chapter 3 Removal and Replacement Procedures (RRPs) Removal 7 TRAY EXT (PL1.1.2) 1) Open the TRAY EXT (PL1.1.2). 2) Release the boss of the TRAY EXT from the hole of the COVER ASSY TOP (PL1.1.1), using a miniature screwdriver. 3) Remove the TRAY EXT. 3 - 16...
  • Page 468 Chapter 3 Removal and Replacement Procedures (RRPs) Removal 8 KIT COVER ASSY WINDOW TNR (PL1.1.99) 1) Open the COVER ASSY WINDOW TNR (PL1.1.7). 2) Press the upper hinge of the COVER ASSY WINDOW TNR to release the boss on the hinge from the hole of the printer, move the COVER ASSY WINDOW TNR to arrow direction.
  • Page 469 Chapter 3 Removal and Replacement Procedures (RRPs) Removal 9 KIT ROLL ASSY FEED (PL3.2.99) 1) Remove the Tray 1. (Removal 1) 2) Open the COVER ASSY FRONT (PL1.2.1). Note: Cover the drum of the PHD unit to avoid exposure to light. 3) Remove the PHD Unit.
  • Page 470 Chapter 3 Removal and Replacement Procedures (RRPs) 7) Remove the ROLL ASSY FEED from the SHAFT ASSY FEED by rotating the ROLL ASSY FEED 180 degrees. 3 - 19...
  • Page 471 Chapter 3 Removal and Replacement Procedures (RRPs) Removal 10 COVER ASSY TOP (PL1.1.1) 1) Remove the Tray 1. (Removal 1) 2) Open the COVER ASSY FRONT (PL1.2.1). Note: Cover the drum of the PHD unit to avoid exposure to light. 3) Remove the PHD Unit.
  • Page 472 Chapter 3 Removal and Replacement Procedures (RRPs) 7) Release the inside hooks of the COVER ASSY TOP from the COVER REAR (PL1.1.3), remove the COVER ASSY TOP from the printer. 3 - 21...
  • Page 473 Chapter 3 Removal and Replacement Procedures (RRPs) Removal 11 PWBA LVPS (PL8.2.1) 1) Remove the Tray 1. (Removal 1) 2) Open the COVER ASSY FRONT (PL1.2.1). Note: Cover the drum of the PHD unit to avoid exposure to light. 3) Remove the PHD Unit. (Removal 4) Note: The FUSER part is very hot.
  • Page 474 Chapter 3 Removal and Replacement Procedures (RRPs) 8) Remove the PWBA LVPS from the printer. 3 - 23...
  • Page 475 Chapter 3 Removal and Replacement Procedures (RRPs) Removal 12 PWB ASSY FAN (PL8.2.20) 1) Remove the Tray 1. (Removal 1) 2) Open the COVER ASSY FRONT (PL1.2.1). Note: Cover the drum of the PHD unit to avoid exposure to light. 3) Remove the PHD Unit.
  • Page 476 Chapter 3 Removal and Replacement Procedures (RRPs) Removal 13 COVER SIDE R (PL1.1.6) 1) Remove the Tray 1. (Removal 1) 2) Open the COVER ASSY FRONT (PL1.2.1). Note: Cover the drum of the PHD unit to avoid exposure to light. 3) Remove the PHD Unit.
  • Page 477 Chapter 3 Removal and Replacement Procedures (RRPs) 8) Release the front hook of the COVER SIDE R. 9) Release the inside hooks of the COVER SIDE R from the COVER REAR (PL1.1.3), remove the COVER SIDE R from the printer. 3 - 26...
  • Page 478 Chapter 3 Removal and Replacement Procedures (RRPs) Removal 14 SWITCH (PL5.1.9) 1) Remove the Tray 1. (Removal 1) 2) Open the COVER ASSY FRONT (PL1.2.1). Note: Cover the drum of the PHD unit to avoid exposure to light. 3) Remove the PHD Unit. (Removal 4) Note: The FUSER part is very hot.
  • Page 479 Chapter 3 Removal and Replacement Procedures (RRPs) Removal 15 LED ASSY ERASE (PL4.1.8) 1) Remove the Tray 1. (Removal 1) 2) Open the COVER ASSY FRONT (PL1.2.1). Note: Cover the drum of the PHD unit to avoid exposure to light. 3) Remove the PHD Unit.
  • Page 480 Chapter 3 Removal and Replacement Procedures (RRPs) 10) Disengage the connector (P/J141) of the LED ASSY ERASE. 3 - 29...
  • Page 481 Chapter 3 Removal and Replacement Procedures (RRPs) Removal 16 KIT BLOCK PHD RIGHT (PL4.1.97) 1) Remove the Tray 1. (Removal 1) 2) Open the COVER ASSY FRONT (PL1.2.1). Note: Cover the drum of the PHD unit to avoid exposure to light. 3) Remove the PHD Unit.
  • Page 482 Chapter 3 Removal and Replacement Procedures (RRPs) 10) Remove the BLOCK STOPPER PHD AD from the printer. 11) Remove the SPRING PHD (PL4.1.4) from the printer. 12) Rotate the LEVER PHD (PL4.1.5) slightly, remove the LEVER PHD from the printer. 3 - 31...
  • Page 483 Chapter 3 Removal and Replacement Procedures (RRPs) Removal 17 COVER SIDE L (PL1.1.19) 1) Remove the Tray 1. (Removal 1) 2) Open the COVER ASSY FRONT (PL1.2.1). Note: Cover the drum of the PHD unit to avoid exposure to light. 3) Remove the PHD Unit.
  • Page 484 Chapter 3 Removal and Replacement Procedures (RRPs) 7) Release the front hook of the COVER SIDE L. 8) Release the inside hook of the COVER SIDE L from the COVER REAR (PL1.1.3), remove the COVER SIDE L from the printer. 3 - 33...
  • Page 485 Chapter 3 Removal and Replacement Procedures (RRPs) Removal 18 HARN ASSY INTERLOCK (PL8.2.5) 1) Remove the Tray 1. (Removal 1) 2) Open the COVER ASSY FRONT (PL1.2.1). Note: Cover the drum of the PHD unit to avoid exposure to light. 3) Remove the PHD Unit.
  • Page 486 Chapter 3 Removal and Replacement Procedures (RRPs) 9) Remove the one screw (sliver, tap, 16mm) that fixes the HARN ASSY INTERLOCK to the printer, remove the HARN ASSY INTERLOCK. 3 - 35...
  • Page 487 Chapter 3 Removal and Replacement Procedures (RRPs) Removal 19 SENSOR HUM (PL8.2.7) 1) Remove the Tray 1. (Removal 1) 2) Open the COVER ASSY FRONT (PL1.2.1). Note: Cover the drum of the PHD unit to avoid exposure to light. 3) Remove the PHD Unit. (Removal 4) Note: The FUSER part is very hot.
  • Page 488 Chapter 3 Removal and Replacement Procedures (RRPs) Removal 20 KIT PIVOT (PL6.1.99) 1) Remove the Tray 1. (Removal 1) 2) Open the COVER ASSY FRONT (PL1.2.1). Note: Cover the drum of the PHD unit to avoid exposure to light. 3) Remove the PHD Unit. (Removal 4) Note: The FUSER part is very hot.
  • Page 489 Chapter 3 Removal and Replacement Procedures (RRPs) 10) Remove the E-ring that fixes the CLUTCH ASSY DRV to the shaft, using a miniature screwdriver, remove the CLUTCH ASSY DRV. 11) Rotate the STOPPER PIVOT (PL6.1.3), mate the tabs of the STOPPER PIVOT with the notches of the DRIVE ASSY MAIN (PL7.1.2).
  • Page 490 Chapter 3 Removal and Replacement Procedures (RRPs) 13) Pull out the PIVOT TRANS L (PL6.1.4), remove the GEAR T4 (PL6.1.5) from the printer. 14) Remove the one screw (silver, tap, 8mm) that fixes the SHAFT ASSY PIVOT (PL6.1.6) to the printer. Note: When carrying out the work described next procedure, keep the TRANSFER ASSY slightly lifted for ease of work.
  • Page 491 Chapter 3 Removal and Replacement Procedures (RRPs) Removal 21 KIT TRANSFER ASSY (PL6.1.98) 1) Remove the Tray 1. (Removal 1) 2) Open the COVER ASSY FRONT (PL1.2.1). Note: Cover the drum of the PHD unit to avoid exposure to light. 3) Remove the PHD Unit.
  • Page 492 Chapter 3 Removal and Replacement Procedures (RRPs) 11) Release the harness from the pegs of he TRANSFER ASSY, disengage the connector (P/J281) of the TRANSFER ASSY. 12) Release the harness coming from printer from hook of the TRANSFER ASSY. 13) Tilt the TRANSFER ASSY slowly. 14) Remove the KIT PIVOT.
  • Page 493 Chapter 3 Removal and Replacement Procedures (RRPs) Removal 22 SENSOR PHOTO: SSI NO PAPER (PL3.2.13) 1) Remove the Tray 1. (Removal 1) 2) Open the COVER ASSY FRONT (PL1.2.1). Note: Cover the drum of the PHD unit to avoid exposure to light. 3) Remove the PHD Unit.
  • Page 494 Chapter 3 Removal and Replacement Procedures (RRPs) 12) Shift the BRACKET SNS to frontward, release the five tabs of the BRACKET SNS from the printer. Remove the BRACKET SNS. 13) Release the three hooks that fix the SENSOR PHOTO: SSI NO PAPER (PL3.2.13) to the BRACKET SNS, and remove the SENSOR PHOTO: SSI NO PAPER.
  • Page 495 Chapter 3 Removal and Replacement Procedures (RRPs) Removal 23 ACTUATOR SSI (PL3.2.14) 1) Remove the Tray 1. (Removal 1) 2) Open the COVER ASSY FRONT (PL1.2.1). Note: Cover the drum of the PHD unit to avoid exposure to light. 3) Remove the PHD Unit. (Removal 4) Note: The FUSER part is very hot.
  • Page 496 Chapter 3 Removal and Replacement Procedures (RRPs) 12) Shift the BRACKET SNS to frontward, release the five tabs of the BRACKET SNS from the printer. Remove the BRACKET SNS. 13) Release the left shaft of the ACTUATOR SSI (PL3.2.14) from the hook of the CHUTE UP (PL3.2.26).
  • Page 497 Chapter 3 Removal and Replacement Procedures (RRPs) 15) Remove the SPRING ACT SSI from the ACTUATOR SSI. 3 - 46...
  • Page 498 Chapter 3 Removal and Replacement Procedures (RRPs) Removal 24 KIT SHAFT PIVOT (PL1.2.98) Note: Described below is the removal procedure common among the left and right SHAFT PIVOTs (PL1.2.23). 1) Remove the Tray 1. (Removal 1) 2) Release the hook of the SHAFT PIVOT (PL1.2.23) to pull out the SHAFT PIVOT.
  • Page 499 Chapter 3 Removal and Replacement Procedures (RRPs) Removal 25 COVER ASSY FRONT (PL1.2.1) 1) Remove the Tray 1. (Removal 1) 2) Open the COVER ASSY FRONT (PL1.2.1). Note: Cover the drum of the PHD unit to avoid exposure to light. 3) Remove the PHD Unit.
  • Page 500 Chapter 3 Removal and Replacement Procedures (RRPs) Note: When carrying out the work described below, leave the relay connector on the COVER ASSY FRONT side. 10) Release the harness of the HARNESS ASSY PNL A (PL1.1.20) from the rib of the printer, disengage the connector (P/J2900) of the HARNESS ASSY B (PL9.1.12).
  • Page 501 Chapter 3 Removal and Replacement Procedures (RRPs) 13) Release the two hooks of the COVER LINK FRONT (PL1.2.30), using a miniature screwdriver. 14) Shift the COVER LINK FRONT to front, remove the COVER LINK FRONT from the LINK ASSY FRONT (PL1.2.18). Note: Described below is the removal procedure common among the left and right SPRING LINK FRONTs (PL1.2.24).
  • Page 502 Chapter 3 Removal and Replacement Procedures (RRPs) 16) Remove the SPRING LINK FRONT from the printer. Note: Described below is the removal procedure common among the left and right SHAFT LINK FRONT FDRs (PL1.2.26). 17) Release the hook of the SHAFT LINK FRONT FDR (PL1.2.26) using a miniature screwdriver, to pull out the SHAFT LINK FRONT FDR.
  • Page 503 Chapter 3 Removal and Replacement Procedures (RRPs) 19) Lift the COVER ASSY FRONT slightly up to remove the COVER ASSY FRONT from the printer. 3 - 52...
  • Page 504 Chapter 3 Removal and Replacement Procedures (RRPs) Removal 26 CONSOLE ASSY PANEL (PL1.2.3) 1) Remove the Tray 1. (Removal 1) 2) Open the COVER ASSY FRONT (PL1.2.1). Note: Cover the drum of the PHD unit to avoid exposure to light. 3) Remove the PHD Unit.
  • Page 505 Chapter 3 Removal and Replacement Procedures (RRPs) 12) Disengage the connector (P/J220) of the CONSOLE ASSY PANEL (PL1.2.3). 13) Release the four hooks of the COVER FRONT BAND. 14) Release the left and right hooks of the COVER FRONT BAND. 3 - 54...
  • Page 506 Chapter 3 Removal and Replacement Procedures (RRPs) 15) Remove the COVER FRONT BAND from the COVER ASSY FRONT. 16) Release the two hooks of the CONSOLE ASSY PANEL, using a miniature screwdriver. 17) Release the tab of the CONSOLE ASSY PANEL from the hole of the COVER ASSY FRONT, remove the CONSOLE ASSY PANEL.
  • Page 507 Chapter 3 Removal and Replacement Procedures (RRPs) Removal 27 LATCH ASSY FRONT (PL1.2.5), BUTTON LATCH FRONT (PL1.2.11) 1) Remove the Tray 1. (Removal 1) 2) Open the COVER ASSY FRONT (PL1.2.1). Note: Cover the drum of the PHD unit to avoid exposure to light. 3) Remove the PHD Unit.
  • Page 508 Chapter 3 Removal and Replacement Procedures (RRPs) 12) Remove the HOLDER ASSY FRONT R from the COVER ASSY FRONT. 13) Remove the three screws (silver, tap, 8mm) that fix the HOLDER ASSY FRONT L (PL1.2.29) to the COVER ASSY FRONT. 14) Release the two hooks of the HOLDER ASSY FRONT L, using a miniature screwdriver.
  • Page 509 Chapter 3 Removal and Replacement Procedures (RRPs) 15) Remove the HOLDER ASSY FRONT L from the COVER ASSY FRONT. 16) Remove the SPRING LATCH FRONT (PL1.2.10) from the LATCH ASSY FRONT (PL1.2.5). 17) Remove the LATCH ASSY FRONT from the COVER ASSY FRONT together with the BUTTON LATCH FRONT (PL1.2.11).
  • Page 510 Chapter 3 Removal and Replacement Procedures (RRPs) 18) Remove the BUTTON LATCH FRONT from the LATCH ASSY FRONT. 3 - 59...
  • Page 511 Chapter 3 Removal and Replacement Procedures (RRPs) Removal 28 HARNESS ASSY PNL A (PL1.2.12) 1) Remove the Tray 1. (Removal 1) 2) Open the COVER ASSY FRONT (PL1.2.1). Note: Cover the drum of the PHD unit to avoid exposure to light. 3) Remove the PHD Unit.
  • Page 512 Chapter 3 Removal and Replacement Procedures (RRPs) 12) Disengage the connector (P/J220) of the CONSOLE ASSY PANEL (PL1.2.3). 13) Remove the three screws (silver, tap, 8mm) that fix the HOLDER ASSY FRONT R (PL1.2.28) to the COVER ASSY FRONT. 14) Release the one hook of the HOLDER ASSY FRONT R, using a miniature screwdriver.
  • Page 513 Chapter 3 Removal and Replacement Procedures (RRPs) 15) Remove the HOLDER ASSY FRONT R from the COVER ASSY FRONT. 16) Release the HARNESS ASSY PNL A (PL1.2.12) from the hooks of the HOLDER ASSY FRONT R, remove the HARNESS ASSY PNL A. 3 - 62...
  • Page 514 Chapter 3 Removal and Replacement Procedures (RRPs) Removal 29 COVER REAR (PL1.1.3) 1) Remove the Tray 1. (Removal 1) 2) Open the COVER ASSY FRONT (PL1.2.1). Note: Cover the drum of the PHD unit to avoid exposure to light. 3) Remove the PHD Unit. (Removal 4) Note: The FUSER part is very hot.
  • Page 515 Chapter 3 Removal and Replacement Procedures (RRPs) Removal 30 CLUTCH ASSY DRV (PL3.1.1), BEARING REGI (PL3.1.2) 1) Remove the Tray 1. (Removal 1) 2) Open the COVER ASSY FRONT (PL1.2.1). Note: Cover the drum of the PHD unit to avoid exposure to light. 3) Remove the PHD Unit.
  • Page 516 Chapter 3 Removal and Replacement Procedures (RRPs) 12) Remove the E-ring that fixes the CLUTCH ASSY DRV to the shaft, using a miniature screwdriver, remove the CLUTCH ASSY DRV. 13) Release the two hooks of the BEARING REGI (PL3.1.2), remove the BEARING REGI from the shaft.
  • Page 517 Chapter 3 Removal and Replacement Procedures (RRPs) Removal 31 KIT DRIVE ASSY PH (PL7.1.99) 1) Remove the Tray 1. (Removal 1) 2) Open the COVER ASSY FRONT (PL1.2.1). Note: Cover the drum of the PHD unit to avoid exposure to light. 3) Remove the PHD Unit.
  • Page 518 Chapter 3 Removal and Replacement Procedures (RRPs) 12) Disengage the connector (P/J211) of the DRIVE ASSY MAIN (PL7.1.2), release all the harness from the hooks of the DRIVE ASSY PH. 13) Remove the one screw (silver, M4, 6mm), the one screw (silver, M3, 6mm) and the one screw (silver, tap, 8mm) that fix the DRIVE ASSY PH to the printer.
  • Page 519 Chapter 3 Removal and Replacement Procedures (RRPs) 14) Remove the DRIVE ASSY PH from the printer. 15) Disengage the connector (P/J261) of the color mode sensor on the DRIVE ASSY PH, release the HARN ASSY KSNR REGCL (PL10.8.9) from the hook of the DRIVE ASSY PH.
  • Page 520 Chapter 3 Removal and Replacement Procedures (RRPs) Removal 32 KIT DRIVE ASSY MAIN (PL7.1.98) 1) Remove the Tray 1. (Removal 1) 2) Open the COVER ASSY FRONT (PL1.2.1). Note: Cover the drum of the PHD unit to avoid exposure to light. 3) Remove the PHD Unit.
  • Page 521 Chapter 3 Removal and Replacement Procedures (RRPs) 14) Remove the one screw (silver, M4, 6mm) and the five screws (silver, tap, 8mm) that fix the DRIVE ASSY MAIN to the printer. 15) Remove the DRIVE ASSY MAIN from the printer. 3 - 70...
  • Page 522 Chapter 3 Removal and Replacement Procedures (RRPs) Removal 33 DRIVE ASSY SUB (PL7.1.1) 1) Remove the Tray 1. (Removal 1) 2) Open the COVER ASSY FRONT (PL1.2.1). Note: Cover the drum of the PHD unit to avoid exposure to light. 3) Remove the PHD Unit.
  • Page 523 Chapter 3 Removal and Replacement Procedures (RRPs) 15) Remove the one screw (silver, M4, 6mm) and the four screws (silver, tap, 8mm) that fix the DRIVE ASSY SUB to the printer. 16) Remove the DRIVE ASSY SUB from the printer. 3 - 72...
  • Page 524 Chapter 3 Removal and Replacement Procedures (RRPs) Removal 34 KIT BLOCK PHD LEFT (PL4.1.98) 1) Remove the Tray 1. (Removal 1) 2) Open the COVER ASSY FRONT (PL1.2.1). Note: Cover the drum of the PHD unit to avoid exposure to light. 3) Remove the PHD Unit.
  • Page 525 Chapter 3 Removal and Replacement Procedures (RRPs) 13) Release the hook of the BLOCK STOPPER PHD D (PL4.1.6), using a miniature screwdriver. 14) Remove the BLOCK STOPPER PHD D from the printer. 15) Remove the SPRING PHD (PL4.1.4) from the printer. 3 - 74...
  • Page 526 Chapter 3 Removal and Replacement Procedures (RRPs) 16) Rotate the LEVER PHD (PL4.1.5) slightly, remove the LEVER PHD from the printer. 3 - 75...
  • Page 527 Chapter 3 Removal and Replacement Procedures (RRPs) Removal 35 KIT FEED ROLL/SOL/CLUTCH (PL3.1.99) 1) Remove the Tray 1. (Removal 1) 2) Open the COVER ASSY FRONT (PL1.2.1). Note: Cover the drum of the PHD unit to avoid exposure to light. 3) Remove the PHD Unit.
  • Page 528 Chapter 3 Removal and Replacement Procedures (RRPs) 15) Remove the ROLL ASSY FEED from the SHAFT ASSY FEED by rotating the ROLL ASSY FEED 180 degrees. 16) Open the COVER ASSY FRONT. 17) Remove the SPRING FEED OUT (PL3.1.15) from the printer. 3 - 77...
  • Page 529 Chapter 3 Removal and Replacement Procedures (RRPs) 18) Release the hook of the GEAR ASSY FEED (PL3.1.19), remove the GEAR ASSY FEED from the SHAFT ASSY FEED (PL3.2.2). Note: When carrying out the work this procedure, pushing down the LEVER FEED (PL3.1.13).
  • Page 530 Chapter 3 Removal and Replacement Procedures (RRPs) 21) Remove the one screw (silver, tap, 8mm) that fixes the SOLENOID FEED MSI to the printer, remove the SOLENOID FEED MSI. 3 - 79...
  • Page 531 Chapter 3 Removal and Replacement Procedures (RRPs) Removal 36 BREAKER GFI (PL8.2.11) 1) Remove the Tray 1. (Removal 1) 2) Open the COVER ASSY FRONT (PL1.2.1). Note: Cover the drum of the PHD unit to avoid exposure to light. 3) Remove the PHD Unit. (Removal 4) Note: The FUSER part is very hot.
  • Page 532 Chapter 3 Removal and Replacement Procedures (RRPs) 12) Remove the one screw (silver, with washer, 6mm) that fixes the grounding terminal of the HARN ASSY GFI GND (PL8.2.10), release the HARN ASSY GFI GND from the GUIDE HARNESS AC (PL8.2.6). 13) Remove the two screws (silver, tap, 12mm) that fix the BREAKER GFI (PL8.2.11) to the printer.
  • Page 533 Chapter 3 Removal and Replacement Procedures (RRPs) Removal 37 COVER CST (PL3.1.22) 1) Remove the Tray 1. (Removal 1) 2) Open the COVER ASSY FRONT (PL1.2.1). Note: Cover the drum of the PHD unit to avoid exposure to light. 3) Remove the PHD Unit. (Removal 4) Note: The FUSER part is very hot.
  • Page 534 Chapter 3 Removal and Replacement Procedures (RRPs) 13) Release the tab of the BRACKET GFI from the COVER CST (PL3.1.22), remove the BRACKET GFI from the printer. 14) Depress the COVER CST to release the hook of the COVER CST. Remove the COVER CST from the printer.
  • Page 535 Chapter 3 Removal and Replacement Procedures (RRPs) Removal 38 STOPPER CST (PL3.1.10) 1) Remove the Tray 1. (Removal 1) 2) Open the COVER ASSY FRONT (PL1.2.1). Note: Cover the drum of the PHD unit to avoid exposure to light. 3) Remove the PHD Unit. (Removal 4) Note: The FUSER part is very hot.
  • Page 536 Chapter 3 Removal and Replacement Procedures (RRPs) Removal 39 HOLDER ASSY TCRU (K), (C), (M), (Y) (PL5.1.17~20) 1) Remove the Tray 1. (Removal 1) 2) Open the COVER ASSY FRONT (PL1.2.1). Note: Cover the drum of the PHD unit to avoid exposure to light. 3) Remove the PHD Unit.
  • Page 537 Chapter 3 Removal and Replacement Procedures (RRPs) Removal 40 FAN (PL8.1.1) 1) Remove the Tray 1. (Removal 1) 2) Open the COVER ASSY FRONT (PL1.2.1). Note: Cover the drum of the PHD unit to avoid exposure to light. 3) Remove the PHD Unit. (Removal 4) Note: The FUSER part is very hot.
  • Page 538 Chapter 3 Removal and Replacement Procedures (RRPs) Removal 41 DUCT FAN (PL8.1.2) 1) Remove the Tray 1. (Removal 1) 2) Open the COVER ASSY FRONT (PL1.2.1). Note: Cover the drum of the PHD unit to avoid exposure to light. 3) Remove the PHD Unit. (Removal 4) Note: The FUSER part is very hot.
  • Page 539 Chapter 3 Removal and Replacement Procedures (RRPs) 13) Remove the eleven screws (silver, 6mm) that fix the SHIELD ASSY ESS to the printer. 14) Remove the SHIELD ASSY ESS from the printer. 3 - 88...
  • Page 540 Chapter 3 Removal and Replacement Procedures (RRPs) 15) Disengage the two connectors (P/J101, 111) on the PWBA ESS (PL8.1.7), release the harness from the hooks of the DUCT FAN (PL8.1.2). 16) Remove the one screw (silver, 6mm) that fixes the DUCT FAN to the printer. 17) Release the two hooks of the DUCT FAN, using a miniature screwdriver, and then remove the DUCT FAN from the...
  • Page 541 Chapter 3 Removal and Replacement Procedures (RRPs) Removal 42 KIT PWBA ESS (PL8.1.99) Note: Use the wrist strap to protect the PWB from the electrostatic. 1) Remove the Tray 1. (Removal 1) 2) Open the COVER ASSY FRONT (PL1.2.1). Note: Cover the drum of the PHD unit to avoid exposure to light. 3) Remove the PHD Unit.
  • Page 542 Chapter 3 Removal and Replacement Procedures (RRPs) 13) Remove the eleven screws (silver, 6mm) that fix the SHIELD ASSY ESS to the printer. 14) Remove the SHIELD ASSY ESS from the printer. 3 - 91...
  • Page 543 Chapter 3 Removal and Replacement Procedures (RRPs) 15) Disengage all the connectors of the PWBA ESS (PL8.1.7). 16) Pull out the connector (J401) of the HANESS ASSY ESS POWER (PL9.1.10) and the connector (J29) of the HARNESS ASSY B (PL9.1.12) through the hole of the FRAME ESS (PL8.1.5).
  • Page 544 Chapter 3 Removal and Replacement Procedures (RRPs) 18) Remove the one screw (silver, 4mm) that fixes the USB connector of the PWBA ESS to the PLATE IF. 19) Remove the two screws (silver, 6mm) that fix the PWBA ESS to the PLATE IF, remove the PWBA ESS from the PLATE 3 - 93...
  • Page 545 Chapter 3 Removal and Replacement Procedures (RRPs) Removal 43 KIT PWBA MCU (PL8.2.99) Note: Never fail to perform the diagnostic operation. Otherwise the data will be lost in the worst case. Note: Use the wrist strap to protect the PWB from the electrostatic. 1) Perform the NVM Save to evacuate the MCU data.
  • Page 546 Chapter 3 Removal and Replacement Procedures (RRPs) 25) Remove the five screws (silver, 6mm) that fix the FRAME ESS (PL8.1.5) to the printer. 26) Swing the FRAME ESS slightly up and back as if it were hinged at the top. 27) Remove the hole of the FRAME ESS from the hook of the FRAME ASSY LVPS (PL8.2.3) by lifting the FRAME ESS...
  • Page 547 Chapter 3 Removal and Replacement Procedures (RRPs) 28) Disengage all the connectors of the PWBA MCU (PL8.2.13). 29) Remove the six screws (silver, 6mm) that fix the PWBA MCU to the printer. 3 - 96...
  • Page 548 Chapter 3 Removal and Replacement Procedures (RRPs) 30) Remove the PWBA MCU from the printer. 3 - 97...
  • Page 549 Chapter 3 Removal and Replacement Procedures (RRPs) Removal 44 DISPENSER ASSY (PL5.1.1) 1) Remove the Tray 1. (Removal 1) 2) Open the COVER ASSY FRONT (PL1.2.1). Note: Cover the drum of the PHD unit to avoid exposure to light. 3) Remove the PHD Unit. (Removal 4) Note: The FUSER part is very hot.
  • Page 550 Chapter 3 Removal and Replacement Procedures (RRPs) 16) Disengage the two connectors (P/J520, 530) on the PWB ASSY FAN (PL8.2.20), release the harness of the HARN ASSY TEST RL2 (PL5.1.28) and the harness of the HARN ASSY MCU HAN (PL9.1.13) from the GUIDE HARNESS FSR (PL8.2.2).
  • Page 551 Chapter 3 Removal and Replacement Procedures (RRPs) 19) Remove the two screws (silver, 6mm) that fix the BRACKET MCU R (PL8.2.15) to the printer. 20) Remove the BRACKET MCU R from the printer. 21) Release the harness of the HARN ASSY FUSER2 (PL6.1.2) and the harness of the HARN ASSY INTERLOCK (PL8.2.5) from the GUIDE HARNESS FSR...
  • Page 552 Chapter 3 Removal and Replacement Procedures (RRPs) 22) Release the hook of the GUIDE HARNESS FSR, move the GUIDE HARNESS FSR to remove it from the printer. 23) Remove two screw (silver, M4, 6mm) and six screws (silver, tap, 8mm) that fix the FRAME ASSY LVPS (PL8.2.3) to the printer.
  • Page 553 Chapter 3 Removal and Replacement Procedures (RRPs) 25) Remove the FRAME ASSY LVPS from the printer together with the PWB ASSY FAN. 26) Release the hook of the connector of the HARN ASSY TEST RL2 (PL5.1.28), using pliers, and then remove it from the DISPENSER ASSY (PL5.1.1).
  • Page 554 Chapter 3 Removal and Replacement Procedures (RRPs) 27) Remove the HARN ASSY FUSER2 (PL6.1.2), HARN ASSY LVPS2 (PL9.1.3), HARN ASSY ESS POWER (PL9.1.10), HARNESS ASSY B (PL9.1.12) and HARN ASSY OPTION (PL3.1.20) from the hooks of the DISPENSER ASSY. 28) Remove the four screws (silver, tap, 8mm) that fix the DISPENSER ASSY to the printer.
  • Page 555 Chapter 3 Removal and Replacement Procedures (RRPs) 29) Remove the one screw (silver, M4, 6mm) that fixes the rear side of the DISPENSER ASSY to the printer. 30) Release the hole of the DISPENSER ASSY from the boss of the printer, move the DISPENSER ASSY to backward.
  • Page 556 Chapter 3 Removal and Replacement Procedures (RRPs) Removal 45 KIT ROS (PL4.1.99) 1) Remove the Tray 1. (Removal 1) 2) Open the COVER ASSY FRONT (PL1.2.1). Note: Cover the drum of the PHD unit to avoid exposure to light. 3) Remove the PHD Unit. (Removal 4) Note: The FUSER part is very hot.
  • Page 557 Chapter 3 Removal and Replacement Procedures (RRPs) 14) Disengage the two connectors (P/J520, 530) on the PWB ASSY FAN (PL8.2.20), release the harness of the HARN ASSY TEST RL2 (PL5.1.28) and the harness of the HARN ASSY MCU HAN (PL9.1.13) from the GUIDE HARNESS FSR (PL8.2.2).
  • Page 558 Chapter 3 Removal and Replacement Procedures (RRPs) 17) Remove the two screws (silver, 6mm) that fix the BRACKET MCU R (PL8.2.15) to the printer. 18) Remove the BRACKET MCU R from the printer. 19) Release the harness of the HARN ASSY FUSER2 (PL6.1.2) and the harness of the HARN ASSY INTERLOCK (PL8.2.5) from the GUIDE HARNESS FSR...
  • Page 559 Chapter 3 Removal and Replacement Procedures (RRPs) 20) Release the hook of the GUIDE HARNESS FSR, move the GUIDE HARNESS FSR to remove it from the printer. 21) Remove two screw (silver, M4, 6mm) and six screws (silver, tap, 8mm) that fix the FRAME ASSY LVPS (PL8.2.3) to the printer.
  • Page 560 Chapter 3 Removal and Replacement Procedures (RRPs) 23) Remove the FRAME ASSY LVPS from the printer together with the PWB ASSY FAN. 24) Disengage the two connectors (P/J411, 412) of the ROS ASSY (PL4.1.1). 25) Remove the four screws (silver, tap, 8mm) that fix the left and right sides of the SPRING ROSs (PL4.1.2) to the printer.
  • Page 561 Chapter 3 Removal and Replacement Procedures (RRPs) 26) Lift up the ROS ASSY slowly from the printer. 3 - 110...
  • Page 562 Chapter 3 Removal and Replacement Procedures (RRPs) Removal 46 UPPER UNIT (Reference only) 1) Remove the Tray 1. (Removal 1) 2) Open the COVER ASSY FRONT (PL1.2.1). Note: Cover the drum of the PHD unit to avoid exposure to light. 3) Remove the PHD Unit.
  • Page 563 Chapter 3 Removal and Replacement Procedures (RRPs) 17) Remove the one screw (silver, 6mm) that fixes the grounding terminal of the HARN ASSY GND (PL1.2.22), release the HARN ASSY GND and all the harnesses from the GUIDE HARNESS AC (PL8.2.6). 18) Disengage the connector (P/J48) of the HARN ASSY SW POWER (PL8.2.9) on the PWBA LVPS (PL8.2.1), release the...
  • Page 564 Chapter 3 Removal and Replacement Procedures (RRPs) 20) Remove the two screws (silver, 6mm) that fix the BRACKET MCU R (PL8.2.15) to the printer. 21) Remove the BRACKET MCU R from the printer. 22) Remove the two screws (silver, tap, 8mm) that fix the front side of the printer frame.
  • Page 565 Chapter 3 Removal and Replacement Procedures (RRPs) 23) Remove the two screws (silver, tap, 8mm) that fix the under part of the DISPENSER ASSY. 24) Open the HOLDER TCRU (K), (C), (M), and (Y), remove the one screw (silver, tap, 8mm) that fixes the right side of the printer frame.
  • Page 566 Chapter 3 Removal and Replacement Procedures (RRPs) 26) Remove the one screw (silver, M4, 6mm) that fixes the rear side of the DISPENSER ASSY and the one screw (silver, tap, 8mm) that fixes the BRACKET MCU L (PL8.2.18). 27) Remove the one screw (silver, tap, 8mm) that fixes the left side of the printer frame and the one screw (silver, tap, 8mm) that fixes the BRACKET MCU L.
  • Page 567 Chapter 3 Removal and Replacement Procedures (RRPs) Removal 47 PWBA HVPS (PL4.1.19) Note: Use the wrist strap to protect the PWB from the electrostatic. 1) Remove the Tray 1. (Removal 1) 2) Open the COVER ASSY FRONT (PL1.2.1). Note: Cover the drum of the PHD unit to avoid exposure to light. 3) Remove the PHD Unit.
  • Page 568 Chapter 3 Removal and Replacement Procedures (RRPs) 19) Remove the seven screws (silver, 6mm) that fix the PWBA HVPS to the FRAME HVPS (PL4.1.20). 20) Remove the PWBA HVPS from the FRAME HVPS. 3 - 117...
  • Page 569 Chapter 3 Removal and Replacement Procedures (RRPs) Removal 48 FEEDER ASSY (PL3.1.98) 1) Remove the Tray 1. (Removal 1) 2) Open the COVER ASSY FRONT (PL1.2.1) Note: Cover the drum of the PHD unit to avoid exposure to light. 3) Remove the PHD Unit. (Removal 4) Note: The FUSER part is very hot.
  • Page 570 Chapter 3 Removal and Replacement Procedures (RRPs) 20) Remove the FRAME HVPS from the FEEDER ASSY together with the PWBA HVPS (PL4.1.19), remove the FEEDER ASSY. 3 - 119...
  • Page 571 Chapter 3 Removal and Replacement Procedures (RRPs) Removal 49 SENSOR PHOTO: REGI (PL3.2.13) 1) Remove the Tray 1. (Removal 1) 2) Open the COVER ASSY FRONT (PL1.2.1). Note: Cover the drum of the PHD unit to avoid exposure to light. 3) Remove the PHD Unit.
  • Page 572 Chapter 3 Removal and Replacement Procedures (RRPs) 19) Release the ACTUATOR REGI OUT from the hook on the CHUTE UP (PL3.2.26), open the ACTUATOR REGI OUT. 20) Release the three hooks that fix the SENSOR PHOTO: REGI (PL3.2.13) to the FEEDER ASSY (PL3.1.98), and remove the SENSOR PHOTO: REGI.
  • Page 573 Chapter 3 Removal and Replacement Procedures (RRPs) Removal 50 ROLL ASSY REGI (PL3.2.9) 1) Remove the Tray 1. (Removal 1) 2) Open the COVER ASSY FRONT (PL1.2.1). Note: Cover the drum of the PHD unit to avoid exposure to light. 3) Remove the PHD Unit.
  • Page 574 Chapter 3 Removal and Replacement Procedures (RRPs) 19) Release the ACTUATOR REGI OUT from the hook on the CHUTE UP (PL3.2.26), open the ACTUATOR REGI OUT. 20) Remove the E-ring that fixes the GEAR REGI R (PL3.2.22) to the ROLL ASSY REGI (PL3.2.9), using a miniature screwdriver.
  • Page 575 Chapter 3 Removal and Replacement Procedures (RRPs) 22) Remove the BEARING EARTH REGI (PL3.2.21) from the ROLL ASSY REGI. Note: When carrying out the work this procedure, it is easier to push the ROLL REGI METAL (PL3.2.10) to frontward. 23) Remove the E-ring that fixes the BEARING R (PL3.2.31) to the ROLL ASSY REGI, using a miniature screwdriver.
  • Page 576 Chapter 3 Removal and Replacement Procedures (RRPs) 25) Shift the ROLL ASSY REGI to left to remove the right shaft of the ROLL ASSY REGI, remove the ROLL ASSY REGI from the FEEDER ASSY (PL3.1.98) together with the ACTUATOR REGI OUT and the ACTUATOR REGI ROLL.
  • Page 577 Chapter 3 Removal and Replacement Procedures (RRPs) Removal 51 ACTUATOR REGI IN (PL3.2.11) 1) Remove the Tray 1. (Removal 1) 2) Open the COVER ASSY FRONT (PL1.2.1). Note: Cover the drum of the PHD unit to avoid exposure to light. 3) Remove the PHD Unit.
  • Page 578 Chapter 3 Removal and Replacement Procedures (RRPs) 20) Remove the ACTUATOR REGI IN and the SPRING ACT REGI (PL3.2.12) by releasing the right shaft of the ACTUATOR REGI IN from the hole of the CHUTE UP. 21) Remove the SPRING ACT REGI from the ACTUATOR REGI IN.
  • Page 579 Chapter 3 Removal and Replacement Procedures (RRPs) Removal 52 SENSOR PHOTO: CST NO PAPER (PL3.2.13) 1) Remove the Tray 1. (Removal 1) 2) Open the COVER ASSY FRONT (PL1.2.1). Note: Cover the drum of the PHD unit to avoid exposure to light. 3) Remove the PHD Unit.
  • Page 580 Chapter 3 Removal and Replacement Procedures (RRPs) 19) Disengage the connector (P/J234) of the SENSOR PHOTO: CST NO PAPER. 3 - 129...
  • Page 581 Chapter 3 Removal and Replacement Procedures (RRPs) Removal 53 ACTUATOR ASSY NO PAPER (PL3.2.32) 1) Remove the Tray 1. (Removal 1) 2) Open the COVER ASSY FRONT (PL1.2.1). Note: Cover the drum of the PHD unit to avoid exposure to light. 3) Remove the PHD Unit.
  • Page 582 Chapter 3 Removal and Replacement Procedures (RRPs) 20) Remove the ACTUATOR ASSY NO PAPER and the SPRING STP (PL3.2.16) by releasing the left shaft of the ACTUATOR ASSY NO PAPER from the hole of the CHUTE UP. 21) Remove the SPRING STP from the ACTUATOR ASSY NO PAPER.
  • Page 583 Chapter 3 Removal and Replacement Procedures (RRPs) Removal 54 WIRELESS PRINTER ADAPTER (PL8.1.16) 1) Loosen the SCREW KNURLING (PL8.1.13) and then open the PLATE ESS (PL8.1.12). 2) Release the one hook of the WIRELESS PRINTER ADAPTER (PL8.1.16). 3) Remove the WIRELESS PRINTER ADAPTER.
  • Page 584 Chapter 3 Removal and Replacement Procedures (RRPs) Removal 55 MEMORY CARD (PL8.1.15) Note: Use the wrist strap to protect the PWB from the electrostatic. 1) Loosen the SCREW KNURLING (PL8.1.13) and then open the PLATE ESS (PL8.1.12). 2) Push the release latches of the socket to release the MEMORY CARD (PL8.1.15).
  • Page 585 Chapter 3 Removal and Replacement Procedures (RRPs) Removal 56 NETWORK PROTOCOL ADAPTER (PL8.1.18) 1) Loosen the SCREW KNURLING (PL8.1.13) and then open the PLATE ESS (PL8.1.12). 2) Release the two hooks of the NETWORK PROTOCOL ADAPTER (PL8.1.18). 3) Remove the NETWORK PROTOCOL ADAPTER.
  • Page 586 Chapter 3 Removal and Replacement Procedures (RRPs) Removal 57 FEEDER ASSY DUP (PL11.1.1) 1) Open the COVER ASSY FRONT (PL1.2.1). 2) Push the LATCH BUTTON on the COVER ASSY FRONT to release the FEEDER ASSY DUP (PL11.1.1). 3) Lift up the FEEDER ASSY DUP from the printer.
  • Page 587 Chapter 3 Removal and Replacement Procedures (RRPs) Removal 58 250 OPTION FEEDER (PL12.1.1) Note: The printer must be lifted by two people. 1) Remove the Tray 1. (Removal 1) 2) Remove the two SCREW JOINTs (PL12.1.2) that fix the 250 OPTION FEEDER (PL12.1.1) to the printer.
  • Page 588 Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 1 ACTUATOR ASSY NO PAPER (PL3.2.32) 1) Attach the SPRING STP to the ACTUATOR ASSY NO PAPER. Note: When carrying out the work SPRING STP described next procedure, ensure that the SPRING STP is hung to ACTUATOR NO PAPER and the CHUTE UP correctly.
  • Page 589 Chapter 3 Removal and Replacement Procedures (RRPs) 3) Insert the right shaft of the ACTUATOR ASSY NO PAPER into the hole of the CHUTE UP. Attach the ACTUATOR ASSY NO PAPER. Check the ACTUATOR ASSY NO PAPER movement, after the procedure 3 is completed. Go to the next replacement step: Replacement 2 SENSOR PHOTO: CST NO PAPER (PL3.2.13) 3 - 138...
  • Page 590 Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 2 SENSOR PHOTO: CST NO PAPER (PL3.2.13) 1) Engage the connector (P/J234) of the SENSOR PHOTO: CST NO PAPER. 2) Replace the SENSOR PHOTO: CST NO PAPER to the FEEDER ASSY V by mating the hook of the SENSOR PHOTO: CST NO PAPER with its mounting position.
  • Page 591 Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 3 ACTUATOR REGI IN (PL3.2.11) 1) Attach the SPRING ACT REGI to the ACTUATOR REGI IN. Note: When carrying out the work SPRING ACT REGI described next procedure, ensure that the SPRING ACT REGI is hung to ACTUATOR REGI IN and the CHUTE UP correctly.
  • Page 592 Chapter 3 Removal and Replacement Procedures (RRPs) 3) Fix the left shaft of the ACTUATOR REGI IN with the hook of the CHUTE UP to attach the ACTUATOR REGI IN. Check the ACTUATOR REGI IN movement, after the procedure 3 is completed. Go to the next replacement step: Replacement 4 ROLL ASSY REGI (PL3.2.9) 3 - 141...
  • Page 593 Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 4 ROLL ASSY REGI (PL3.2.9) 1) After the inserting the left shaft of the ROLL ASSY REGI into the hole of the FEEDER ASSY NV AIO, insert the right shaft of the ROLL ASSY REGI into the hole.
  • Page 594 Chapter 3 Removal and Replacement Procedures (RRPs) 4) Attach the BEARING EARTH REGI to the ROLL ASSY REGI. Note: When carrying out the work this procedure, it is easier to push the ROLL REGI METAL (PL3.2.10) to frontward. 5) Attach the GEAR REGI R to the ROLL ASSY REGI.
  • Page 595 Chapter 3 Removal and Replacement Procedures (RRPs) 7) Close the ACTUATOR REGI OUT by inserting the boss of the ACTUATOR REGI OUT into the SPRING REGI OUT. 8) Shift the ACTUATOR REGI OUT to left, fix the CHUTE UP using the hook. 9) Attach the ACTUATOR REGI ROLL by mating the hole of the ACTUATOR REGI ROLL with the tab of the ACTUATOR...
  • Page 596 Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 5 SENSOR PHOTO: REGI (PL3.2.13) 1) Engage the connector (P/J232) of the SENSOR PHOTO: REGI. 2) Replace the SENSOR PHOTO: REGI to the FEEDER ASSY V by mating the three hooks of the SENSOR PHOTO: REGI. Note: When carrying out the work this procedure, it is easier to push the ACTUATOR REGI IN (PL3.2.11) to...
  • Page 597 Chapter 3 Removal and Replacement Procedures (RRPs) 4) Shift the ACTUATOR REGI OUT to left, fix the CHUTE UP using the hook. 5) Attach the ACTUATOR REGI ROLL by mating the hole of the ACTUATOR REGI ROLL with the tab of the ACTUATOR REGI OUT.
  • Page 598 Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 6 FEEDER ASSY (PL3.1.98) 1) Mate the four holes of the FRAME HVPS with the bosses of the FEEDER ASSY, attach the FRAME HVPS to the FEEDER ASSY together with the PWBA HVPS.
  • Page 599 Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 7 PWBA HVPS (PL4.1.19) Note: Use the wrist strap to protect the PWB from the electrostatic. 1) Mate the notch and hole of the PWBA HVPS with the tabs of the FRAME HVPS, attach the PWBA HVPS.
  • Page 600 Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 8 UPPER UNIT (Reference only) Accesses Position (All the numbers show the procedure number.) Note: When carrying out the work described next procedure, route the harness of the TRANSFER ASSY through the groove of the UPPER UNIT. 1) Mate the two holes of the UPPER UNIT with the bosses of the FEEDER ASSY and attach it.
  • Page 601 Chapter 3 Removal and Replacement Procedures (RRPs) 2) Secure the BRACKET MCU L and the left side of the printer frame with the two screws (silver, tap, 8mm). 3) Secure the rear side DISPENSER ASSY with the one screw (silver, M4, 6mm) and BRACKET MCU L with the one screw (silver, tap, 8mm).
  • Page 602 Chapter 3 Removal and Replacement Procedures (RRPs) 5) Open the HOLDER TCRU (K), (C), (M) and (Y), secure the right side of the printer frame with the one screw (silver, tap, 8mm). 6) Secure the under side of the DISPENSER ASSY with the two screws (silver, tap, 8mm).
  • Page 603 Chapter 3 Removal and Replacement Procedures (RRPs) 8) Mate the two holes of the BRACKET MCU R with the bosses of the printer, secure it with the two screws (silver, 6mm). 9) Insert the tab on the under side of the GUIDE HARNESS AC into the hole of the printer, attach the GUIDE HARNESS AC to the printer.
  • Page 604 Chapter 3 Removal and Replacement Procedures (RRPs) 11) Route the HARN ASSY GND and all the harnesses along the GUIDE HARNESS AC, secure the grounding terminal of the HARN ASSY GND with the one screw (silver, 6mm). Go to the next replacement step: Replacement 33 KIT TRANSFER ASSY 3 - 153...
  • Page 605 Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 9 KIT ROS (PL4.1.99) Accesses Position (All the numbers show the procedure number.) 7), 8) 1) Mate the under side boss of the ROS ASSY with the hole of the printer, attach the ROS ASSY.
  • Page 606 Chapter 3 Removal and Replacement Procedures (RRPs) 2) Mate the holes of the SPRING ROSs with the bosses of the printer, secure it with the four screws (silver, tap, 8mm). 3) Engage the two connectors (P/J411, 412) of the ROS ASSY. 4) Mate the three holes of the FRAME ASSY LVPS with the bosses of the printer, attach the FRAME ASSY LVPS to the...
  • Page 607 Chapter 3 Removal and Replacement Procedures (RRPs) 5) Secure the DRIVE ASSY SUB to the FRAME ASSY LVPS with the one screw (silver, M4, 6mm). 6) Secure the FRAME ASSY LVPS to the printer with the two screws (silver, M4, 6mm) and the six screws (silver, tap, 8mm).
  • Page 608 Chapter 3 Removal and Replacement Procedures (RRPs) 8) Route the harness of the HARN ASSY FUSER2 and the harness of the HARN ASSY INTERLOCK along the GUIDE HARNESS FSR. 9) Mate the two holes of the BRACKET MCU R with the bosses of the printer, secure it with the two screws (silver, 6mm).
  • Page 609 Chapter 3 Removal and Replacement Procedures (RRPs) 11) Secure the grounding terminal of the HARN ASSY GFI GND with the one screw (silver, with washer, 6mm). 12) Route the harness of the HARN ASSY TEST RL2 and the harness of HARN ASSY MCU HAN along the GUIDE HARNESS FSR, engage the two connectors (P/J520, 530) with the PWB...
  • Page 610 Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 10 DISPENSER ASSY (PL5.1.1) Accesses Position (All the numbers show the procedure number.) 9), 10) 1) Insert the AUGER part of the DISPENSER ASSY into the hole of the printer, mate the hole of the DISPENSER ASSY with the boss of the printer, and then attach the DISPENSER ASSY.
  • Page 611 Chapter 3 Removal and Replacement Procedures (RRPs) 3) Secure the DISPENSER ASSY to the printer with the four screws (silver, tap, 8mm). 4) Route the HARN ASSY FUSER2, HARN ASSY LVPS2, HARN ASSY ESS POWER, HARNESS ASSY B and HARN ASSY OPTION through the hooks of the DISPENSER ASSY.
  • Page 612 Chapter 3 Removal and Replacement Procedures (RRPs) 5) Attach the connector of the HARN ASSY TEST RL2 to the DISPENSER ASSY. 6) Mate the three holes of the FRAME ASSY LVPS with the bosses of the printer, attach the FRAME ASSY LVPS to the printer together with the PWB ASSY FAN.
  • Page 613 Chapter 3 Removal and Replacement Procedures (RRPs) 8) Secure the FRAME ASSY LVPS to the printer with the two screws (silver, M4, 6mm) and the six screws (silver, tap, 8mm). 9) Mate the hooks of the GUIDE HARNESS FSR with the holes of the FRAME ASSY LVPS, move the GUIDE HARNESS FSR to secure it.
  • Page 614 Chapter 3 Removal and Replacement Procedures (RRPs) 11) Mate the two holes of the BRACKET MCU R with the bosses of the printer, secure it with the two screws (silver, 6mm). 12) Secure the hook of the GUIDE HARNESS AC to the printer. 13) Secure the grounding terminal of the HARN ASSY GFI GND with the one screw (silver, with washer, 6mm).
  • Page 615 Chapter 3 Removal and Replacement Procedures (RRPs) 14) Route the harness of the HARN ASSY TEST RL2 and the harness of HARN ASSY MCU HAN along the GUIDE HARNESS FSR, engage the two connectors (P/J520, 530) with the PWB ASSY FAN. Go to the next replacement step: Replacement 43 PWBA LVPS (PL8.2.1) 3 - 164...
  • Page 616 Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 11 KIT PWBA MCU (PL8.2.99) Note: Use the wrist strap to protect the PWB from the electrostatic. 1) Mate the holes of the PWBA MCU with the tabs of the printer, attach it. 2) Secure the PWBA MCU to the printer with the six screws (silver, 6mm).
  • Page 617 Chapter 3 Removal and Replacement Procedures (RRPs) 3) Engage all the connectors of the PWBA MCU. 4) Mate the hole of the FRAME ESS with the hook of the FRAME ASSY LVPS. 3 - 166...
  • Page 618 Chapter 3 Removal and Replacement Procedures (RRPs) 5) Attach the DUCT FAN to the printer together with the FRAME ESS. 6) Secure the FRAME ESS to the printer with the five screws (silver, 6mm). Go to the next replacement step: Replacement 12 KIT PWBA ESS (PL8.1.99) Note: When the PWBA MCU is replaced with a new one, perform the following steps.
  • Page 619 Chapter 3 Removal and Replacement Procedures (RRPs) 17) After NVM Load is complete, press the [CANCEL] key several times until "IOT Diag" is displayed. 18) Press the " " key several times until "Complete" is displayed. 19) Press the " "...
  • Page 620 Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 12 KIT PWBA ESS (PL8.1.99) Note: Ensure proper electrostatic discharge procedures are followed to prevent damage to the PWBA ESS and options during replacement. Note: The replacement steps of procedure 1) to 3) are to be required for changing the PWBA ESS.
  • Page 621 Chapter 3 Removal and Replacement Procedures (RRPs) Note: Carefully check the correct orientation of ROM when carrying out PWBA ESS PWBA ESS the following job. 3) Attach the ROMs that were removed from old PWBA ESS on IC sockets of new PWBA ESS with its notch aligned with the notch in IC socket.
  • Page 622 Chapter 3 Removal and Replacement Procedures (RRPs) 5) Secure the USB connector of the PWBA ESS to the PLATE IF with the one screw (silver, 4mm). 6) Mate the hole of the PLATE IF with the tab of the printer, attach the PWBA ESS together with the PLATE IF.
  • Page 623 Chapter 3 Removal and Replacement Procedures (RRPs) 8) Insert the connector (J401) of the HARN ASSY ESS POWER and the connector (J29) of the HARNESS ASSY B into the FRAME ESS through the hole. 9) Engage all the connectors of the PWBA ESS.
  • Page 624 Chapter 3 Removal and Replacement Procedures (RRPs) 11) Insert the lower tab of the PLATE ESS into the slit of the SHIELD ASSY ESS, after inserting the upper tab of the PLATE ESS into the slit of the SHIELD ASSY ESS.
  • Page 625 Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 13 DUCT FAN (PL8.1.2) 1) Secure the DUCT FAN to the printer with the two hooks. 2) Secure the DUCT FAN to the printer with the one screw (silver, 6mm). 3) Route the HARN ASSY ESS and HARN ASSY ESS VIDEO through the hooks of the DUCT FAN, engage the two connectors (P/J101, 111) on the PWBA...
  • Page 626 Chapter 3 Removal and Replacement Procedures (RRPs) 4) Mate the five bosses of the printer with the holes of the SHIELD ASSY ESS, secure it with the eleven screws (silver, 6mm). 5) Insert the lower tab of the PLATE ESS into the slit of the SHIELD ASSY ESS, after inserting the upper tab of the PLATE ESS into the slit of the SHIELD ASSY...
  • Page 627 Chapter 3 Removal and Replacement Procedures (RRPs) 6) Close the PLATE ESS and secure the SCREW KNURLING. Go to the next replacement step: Replacement 14 FAN (PL8.1.1) 3 - 176...
  • Page 628 Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 14 FAN (PL8.1.1) Note: When carrying out the work described next procedure, take care to check the orientation of the FAN. (Attach the FAN so that its labeled surface faces front.) 1) Secure the FAN to the DUCT FAN with the four hooks.
  • Page 629 Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 15 HOLDER ASSY TCRU (K), (C), (M), (Y) (PL5.1.17~20) Note: Described below is the replacement procedure common among the four HOLDER ASSY TCRU. 1) Mate the lower boss of the HOLDER ASSY TCRU with the hole of the FRAME DISP.
  • Page 630 Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 16 STOPPER CST (PL3.1.10) 1) Mate the two holes of the STOPPER CST with the bosses of the printer, attach the STOPPER CST. 2) Secure the STOPPER CST to the printer with the one screw (silver, tap, 8mm).
  • Page 631 Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 17 COVER CST (PL3.1.22) 1) Attach the COVER CST to the printer. 2) Attach the BRACKET GFI to the COVER CST. 3) Secure the two hooks of the BRACKET GFI to the printer. 3 - 180...
  • Page 632 Chapter 3 Removal and Replacement Procedures (RRPs) 4) Secure the BRACKET GFI to the printer with the two screws (silver, tap, 8mm). Go to the next replacement step: Replacement 18 BREAKER GFI (PL8.2.11) 3 - 181...
  • Page 633 Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 18 BREAKER GFI (PL8.2.11) 1) Engage the three connectors (P/J482, 483, 484) to the BREAKER GFI, attach the BREAKER GFI to the printer. Note: Take care not to engage the connectors to wrong position. 2) Secure the BREAKER GFI to the printer with the two screws (silver, tap, 12mm).
  • Page 634 Chapter 3 Removal and Replacement Procedures (RRPs) 4) Mate the notch of the BRACKET SW with the hook of the GUIDE HARNESS 5) Mate the holes of the BRACKET SW with the two bosses of the printer, secure the BRACKET SW with the two screws (silver, tap, 8mm).
  • Page 635 Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 19 KIT FEED ROLL/SOL/CLUTCH 1) Mate the holes of the SOLENOID FEED MSI with the two bosses of the printer, secure the SOLENOID FEED MSI with the one screw (silver, tap, 8mm). 2) Engage the connecter (P/J231) of the SOLENOID FEED MSI, secure the relay connector with the rib of the printer.
  • Page 636 Chapter 3 Removal and Replacement Procedures (RRPs) 4) Attach the GEAR ASSY FEED to the SHAFT ASSY FEED by pushing down the LEVER FEED, mate the hook of the GEAR ASSY FEED with the groove of the SHAFT ASSY FEED. 5) Hang the SPRING FEED OUT to the GEAR ASSY FEED and the printer.
  • Page 637 Chapter 3 Removal and Replacement Procedures (RRPs) 7) Fit the ROLL ASSY FEED to the SHAFT ASSY FEED with the groove of the ROLL ASSY FEED facing upward, rotate the ROLL ASSY FEED 180 degrees so that the pin on the SHAFT ASSY FEED is aligned with the groove on the ROLL ASSY FEED.
  • Page 638 Chapter 3 Removal and Replacement Procedures (RRPs) 10) Move the ROLL CORE MSI to the right side, to secure the hook of the ROLL CORE MSI with the groove of the SHAFT ASSY FEED. Go to the next replacement step: Replacement 23 KIT DRIVE ASSY PH (PL7.1.99) 3 - 187...
  • Page 639 Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 20 KIT BLOCK PHD LEFT (PL4.1.98) Accesses Position (The 1), 2) and 3) show the procedure number.) 1), 2) 1) Tilt the LEVER PHD slightly, attach the LEVER PHD to the printer. 2) Attach the SPRING PHD to the printer.
  • Page 640 Chapter 3 Removal and Replacement Procedures (RRPs) Note: Described below is the replacement procedure common among the upper and lower of the BLOCK STOPPER PHD Ds. 3) Push the BLOCK STOPPER PHD D to the printer until it is locked. Go to the next replacement step: Replacement 22 KIT DRIVE ASSY MAIN (PL7.1.98) 3 - 189...
  • Page 641 Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 21 DRIVE ASSY SUB (PL7.1.1) 1) Attach the DRIVE ASSY SUB to the printer. Note: Since two types of screws are used for securing the DRIVE ASSY SUB, ensure that the right screws are used at their right securing positions. The securing positions for tap screws are marked with [T].
  • Page 642 Chapter 3 Removal and Replacement Procedures (RRPs) 3) Engage the connecter (P/J221) of the DRIVE ASSY SUB. Go to the next replacement step: Replacement 22 KIT DRIVE ASSY MAIN (PL7.1.98) 3 - 191...
  • Page 643 Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 22 KIT DRIVE ASSY MAIN (PL7.1.98) 1) Attach the DRIVE ASSY MAIN to the printer. Note: Since two types of screws are used for securing the DRIVE ASSY MAIN, ensure that the right screws are used at their right securing positions.
  • Page 644 Chapter 3 Removal and Replacement Procedures (RRPs) 3) Attach the GEAR P2 to the shaft of DRIVE ASSY SUB. Note: Ensure that the GEAR P2 is oriented to the direction shown in the right. Note: When carrying out the work described next procedure, ensure that the flat face of the PIVOT TRANS L is oriented to the direction shown in the...
  • Page 645 Chapter 3 Removal and Replacement Procedures (RRPs) 5) Rotate the STOPPER PIVOT to the left, secure the STOPPER PIVOT to the DRIVE ASSY MAIN frame. Go to the next replacement step: Replacement 23 KIT DRIVE ASSY PH (PL7.1.99) 3 - 194...
  • Page 646 Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 23 KIT DRIVE ASSY PH (PL7.1.99) Accesses Position (All the numbers show the procedure number.) 1) Attach the GEAR P2 to the shaft of DRIVE ASSY SUB. Note: Ensure that the GEAR P2 is oriented to the direction shown in the right.
  • Page 647 Chapter 3 Removal and Replacement Procedures (RRPs) Note: When carrying out the work described next procedure, take care not to drop the coupling gear to inside. 3) Attach the DRIVE ASSY PH to the printer. Note: Since three types of screws are used for securing the DRIVE ASSY PH, ensure that the right screws are used at their right securing positions.
  • Page 648 Chapter 3 Removal and Replacement Procedures (RRPs) 5) Route all the harness through the hooks of the DRIVE ASSY PH, engage the connector (P/J211) of the DRIVE ASSY MAIN. 6) Route the harness of the DRIVE ASSY PH and HARN ASSY KSNR REGCL along the GUIDE HARNESS AC, engage the two connectors (P/J24, 26) with the PWBA MCU.
  • Page 649 Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 24 CLUTCH ASSY DRV (PL3.1.1), BEARING REGI (PL3.1.2) 1) Attach the BEARING REGI to the shaft of the ROLL ASSY REGI, secure the BEARING REGI with the hooks. 2) Mate the notch of the CLUTCH ASSY DRV with the rib of the DRIVE ASSY PH, secure the CLUTCH ASSY DRV to the ROLL ASSY REGI with the E-ring by using...
  • Page 650 Chapter 3 Removal and Replacement Procedures (RRPs) 4) Engage the connector (P/J262) of the CLUTCH ASSY DRV, secure the relay connector with the pegs of the DRIVE ASSY PH. Go to the next replacement step: Replacement 25 COVER REAR (PL1.1.3) 3 - 199...
  • Page 651 Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 25 COVER REAR (PL1.1.3) 1) Attach the COVER REAR to the printer. 2) Secure the COVER REAR to the printer with the two screws (silver, tap, 8mm). Go to the next replacement step: Replacement 37 COVER SIDE L (PL1.1.19) 3 - 200...
  • Page 652 Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 26 HARNESS ASSY PNL A (PL1.2.12) 1) Route the HARNESS ASSY PNL A through the hooks of the HOLDER ASSY FRONT R. 2) Mate the three tabs of the HOLDER ASSY FRONT R with the hole of the COVER ASSY FRONT, attach the HOLDER ASSY FRONT R.
  • Page 653 Chapter 3 Removal and Replacement Procedures (RRPs) 3) Secure the one hook of the HOLDER ASSY FRONT R to the COVER ASSY FRONT. 4) Secure the HOLDER ASSY FRONT R to the COVER ASSY FRONT with the three screws (silver, tap, 8mm). 5) Engage the connector (P/J220) of the CONSOLE ASSY PANEL.
  • Page 654 Chapter 3 Removal and Replacement Procedures (RRPs) 6) Attach the COVER CONNECTOR to the COVER ASSY FRONT. 7) Secure the two hooks of the COVER CONNECTOR to the COVER ASSY FRONT. Go to the next replacement step: Replacement 29 COVER ASSY FRONT (PL1.2.1) 3 - 203...
  • Page 655 Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 27 LATCH ASSY FRONT (PL1.2.5), BUTTON LATCH FRONT (PL1.2.11) 1) Mate the boss of the BUTTON LATCH FRONT with the hole of the LATCH ASSY FRONT. 2) Attach the LATCH ASSY FRONT to the COVER ASSY FRONT together with the BUTTON LATCH FRONT.
  • Page 656 Chapter 3 Removal and Replacement Procedures (RRPs) 4) Mate the two tabs of the HOLDER ASSY FRONT L with the hole of the COVER ASSY FRONT, attach the HOLDER ASSY FRONT L. Note: When carrying out the work this procedure, take care not to damage the harness by pinching it between the HOLDER ASSY FRONT L and the COVER ASSY FRONT.
  • Page 657 Chapter 3 Removal and Replacement Procedures (RRPs) 7) Mate the three tabs of the HOLDER ASSY FRONT R with the hole of the COVER ASSY FRONT, attach the HOLDER ASSY FRONT R. Note: When carrying out the work this procedure, take care not to damage the harness by pinching it between the HOLDER ASSY FRONT R and the COVER ASSY FRONT.
  • Page 658 Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 28 CONSOLE ASSY PANEL (PL1.2.3) 1) Mate the tab of the CONSOLE ASSY PANEL with the holes of the COVER ASSY FRONT, attach it. 2) Secure the CONSOLE ASSY PANEL to the COVER ASSY FRONT with the two hooks.
  • Page 659 Chapter 3 Removal and Replacement Procedures (RRPs) 3) Attach the COVER FRONT BAND to the COVER ASSY FRONT. 4) Secure the left and right hooks of the COVER FRONT BAND to the COVER ASSY FRONT. 5) Secure the four hooks of the COVER FRONT BAND.
  • Page 660 Chapter 3 Removal and Replacement Procedures (RRPs) 6) Engage the connector (P/J220) of the CONSOLE ASSY PANEL. Note: When carrying out the work this procedure, route the HARNESS ASSY PNL A so that the core on the HARNESS ASSY PNL A fits into the housing space located on the COVER ASSY FRONT.
  • Page 661 Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 29 COVER ASSY FRONT (PL1.2.1) Accesses Position (All the numbers show the procedure number.) 8), 9) 1) Lift the COVER ASSY FRONT slightly up to attach it to the printer. Note: Described below is the replacement procedure common among the left and right sides of the SHAFT PIVOTs (PL1.2.23).
  • Page 662 Chapter 3 Removal and Replacement Procedures (RRPs) 2) Mate the flat face of the SHAFT PIVOT with the hole of the COVER ASSY FRONT, push the SHAFT PIVOT until the hook is locked. Note: Described below is the replacement procedure common among the left and right sides of the SHAFT LINK FRONT FDRs (PL1.2.26).
  • Page 663 Chapter 3 Removal and Replacement Procedures (RRPs) 4) Lift the COVER ASSY FRONT slightly up to insert the SPRING LINK FRONT into the LINK ASSY FRONT. Note: Described below is the replacement procedure common among the left and right COVER LINK FRONTs (PL1.2.30).
  • Page 664 Chapter 3 Removal and Replacement Procedures (RRPs) 6) Secure the two hooks of the COVER LINK FRONT to the LINK ASSY FRONT. 7) Route the HARN ASSY GND along the GUIDE HARNESS AC, secure the grounding terminal of the HARN ASSY GND with the one screw (silver, 6mm).
  • Page 665 Chapter 3 Removal and Replacement Procedures (RRPs) 9) Engage the connector (P/J2900) of the HARNESS ASSY PNL A and engage the connector (P/J231) of the HARN ASSY DUP RELAY. Secure the two connectors to the printer. Go to the next replacement step: Replacement 37 COVER SIDE L (PL1.1.19) 3 - 214...
  • Page 666 Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 30 KIT SHAFT PIVOT (PL1.2.98) Note: Described below is the replacement procedure common among the left and right sides of the SHAFT PIVOTs (PL1.2.23). 1) Mate the flat face of the SHAFT PIVOT with the hole of the COVER ASSY FRONT, push the SHAFT PIVOT until the hook is locked.
  • Page 667 Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 31 ACTUATOR SSI (PL3.2.14) 1) Attach the SPRING ACT SSI to the ACTUATOR SSI. Note: When carrying out the work described next procedure, ensure that SPRING ACT SSI the SPRING ACT SSI is hung to ACTUATOR SSI and the CHUTE UP correctly.
  • Page 668 Chapter 3 Removal and Replacement Procedures (RRPs) 3) Secure the left shaft of the ACTUATOR SSI with the hook of the CHUTE UP, attach the ACTUATOR SSI. Check the ACTUATOR SSI movement, after the procedure 3 is completed. 4) Mate the five tabs of the BRACKET SNS with the printer.
  • Page 669 Chapter 3 Removal and Replacement Procedures (RRPs) 6) Route the harness of the BRACKET SNS through the hooks of the printer. 7) Secure the BRACKET SNS to the printer with the two screws (silver, tap, 8mm). Go to the next replacement step: Replacement 33 KIT TRANSFER ASSY (PL6.1.98) 3 - 218...
  • Page 670 Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 32 SENSOR PHOTO: SSI NO PAPER (PL3.2.13) 1) Engage the connector (P/J233) of the SENSOR PHOTO: SSI NO PAPER. 2) Replace the SENSOR PHOTO: SSI NO PAPER to the BRACKET SNS by mating the hook of the SENSOR PHOTO: SSI NO PAPER with its mounting position.
  • Page 671 Chapter 3 Removal and Replacement Procedures (RRPs) 4) Mate the two holes of the BRACKET SNS with the bosses of the printer. 5) Route the harness of the BRACKET SNS through the hooks of the printer. 6) Secure the BRACKET SNS to the printer with the two screws (silver, tap, 8mm).
  • Page 672 Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 33 KIT TRANSFER ASSY (PL6.1.98) 1) Attach the TRANSFER ASSY to the printer. 2) Replacement the KIT PIVOT. (Replacement 34) 3) Close the TRANSFER ASSY. Note: When carrying out the work described next procedure, take care not to scratch the belt surface of the TRANSFER ASSY.
  • Page 673 Chapter 3 Removal and Replacement Procedures (RRPs) 5) Engage the connector (P/J281) of the TRANSFER ASSY, secure the relay connector with the pegs of the TRANSFER ASSY. 5) Attach the COVER HARNESS to the TRANSFER ASSY. Go to the next replacement step: Replacement 37 COVER SIDE L (PL1.1.19) 3 - 222...
  • Page 674 Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 34 KIT PIVOT (PL6.1.99) Accesses Position (All the numbers show the procedure number.) 1), 2) 3), 4), 5), 6), 7) 1) Mate the hole of the TRANSFER ASSY with the hole of the printer frame, attach the SHAFT ASSY PIVOT.
  • Page 675 Chapter 3 Removal and Replacement Procedures (RRPs) Note: When carrying out the work described next procedure, make sure that the position of the GEAR T4 is correctly. Note: When carrying out the work described next procedure, keep the TRANSFER ASSY slightly lifted for ease of work.
  • Page 676 Chapter 3 Removal and Replacement Procedures (RRPs) 4) Mate the tab of the STOPPER PIVOT with the notch of the DRIVE ASSY MAIN, attach the STOPPER PIVOT to the PIVOT TRANS L. 5) Rotate the STOPPER PIVOT to the left, secure the STOPPER PIVOT to the DRIVE ASSY MAIN frame.
  • Page 677 Chapter 3 Removal and Replacement Procedures (RRPs) 7) Route the harness of the CLUTCH ASSY DRV through the hook of the DRIVE ASSY PH. Go to the next replacement step: Replacement 37 COVER SIDE L (PL1.1.19) 3 - 226...
  • Page 678 Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 35 SENSOR HUM (PL8.2.7) 1) Engage the connecter (P/J201) of the SENSOR HUM. 2) Secure the SENSOR HUM to the printer with the one screw (silver, tap, 8mm). Go to the next replacement step: Replacement 37 COVER SIDE L (PL1.1.19) 3 - 227...
  • Page 679 Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 36 HARN ASSY INTERLOCK (PL8.2.5) 1) Mate the hole of the switch with the boss of the printer, secure the switch with the one screw (silver, tap, 16mm). 2) Secure the harness of the HARN ASSY INTERLOCK with the clamps.
  • Page 680 Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 37 COVER SIDE L (PL1.1.19) Accesses Position (The 2) shows the procedure number.) 1) Insert the inside hooks of the COVER SIDE L into the hole of the COVER REAR, attach the COVER SIDE L to the printer. 2) Secure the front hook of the COVER SIDE L to the printer.
  • Page 681 Chapter 3 Removal and Replacement Procedures (RRPs) 3) Secure the COVER SIDE L to the printer with the two screws (silver, tap, 8mm). Go to the next replacement step: Replacement 44 COVER ASSY TOP (PL1.1.1) 3 - 230...
  • Page 682 Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 38 KIT BLOCK PHD RIGHT (PL4.1.97) Accesses Position (The 1), 2) and 3) show the procedure number.) 1), 2) 1) Tilt the LEVER PHD slightly, attach the LEVER PHD to the printer. 2) Attach the SPRING PHD to the printer.
  • Page 683 Chapter 3 Removal and Replacement Procedures (RRPs) Note: Described below is the replacement procedure common among the upper and lower of the BLOCK STOPPER PHD ADs. 3) Push the BLOCK STOPPER PHD AD to the printer until it is locked. Go to the next replacement step: Replacement 39 LED ASSY ERASE (PL4.1.8) 3 - 232...
  • Page 684 Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 39 LED ASSY ERASE (PL4.1.8) 1) Engage the connecter (P/J141) of the LED ASSY ERASE. 2) Attach the LED ASSY ERASE to the printer. 3) Secure the LED ASSY ERASE to the printer with two screws (silver, tap, 8mm).
  • Page 685 Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 40 SWITCH (PL5.1.9) 1) Engage the connecter (P/J291) of the SWITCH. 2) Attach the SWITCH to the printer, secure the SWITCH with the two hooks. Go to the next replacement step: Replacement 41 COVER SIDE R (PL1.1.6) 3 - 234...
  • Page 686 Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 41 COVER SIDE R (PL1.1.6) Accesses Position (The 2) shows the procedure number.) 1) Insert the inside hooks of the COVER SIDE R into the hole of the COVER REAR, attach the COVER SIDE R to the printer. 2) Secure the front hook of the COVER SIDE R to the printer.
  • Page 687 Chapter 3 Removal and Replacement Procedures (RRPs) 3) Secure the COVER SIDE R to the printer with the six screws (silver, tap, 8mm). Go to the next replacement step: Replacement 46 KIT COVER ASSY WINDOW TNR (PL1.1.99) 3 - 236...
  • Page 688 Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 42 PWB ASSY FAN (PL8.2.20) 1) Secure the PWB ASSY FAN to the printer with the two screws (silver, 6mm). 2) Engage all the connectors of the PWB ASSY FAN. Go to the next replacement step: Replacement 44 COVER ASSY TOP (PL1.1.1) 3 - 237...
  • Page 689 Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 43 PWBA LVPS (PL8.2.1) 1) Attach the PWBA LVPS to the printer. 2) Secure the PWBA LVPS to the printer with the five screws (silver, 6mm). 3) Engage all the connectors of the PWBA LVPS.
  • Page 690 Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 44 COVER ASSY TOP (PL1.1.1) 1) Mate the hooks of the COVER TOP with the notch of the COVER REAR. 2) Mate the two holes of the COVER TOP with the pegs of the printer by pulling down the COVER TOP.
  • Page 691 Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 45 KIT ROLL ASSY FEED (PL3.2.99) 1) Close the COVER ASSY FRONT. 2) Fit the ROLL ASSY FEED to the SHAFT ASSY FEED with the groove of the ROLL ASSY FEED facing upward, rotate the ROLL ASSY FEED 180 degrees so that the pin on the SHAFT ASSY FEED is aligned with the groove on the ROLL ASSY...
  • Page 692 Chapter 3 Removal and Replacement Procedures (RRPs) 5) Move the ROLL CORE MSI to the right side, to secure the hook of the ROLL CORE MSI with the groove of the SHAFT ASSY FEED. Go to the next replacement step: Replacement 50 PHD Unit (PL4.1.21) 3 - 241...
  • Page 693 Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 46 KIT COVER ASSY WINDOW TNR (PL1.1.99) 1) Mate the lower boss of the COVER ASSY WINDOW TNR with the hole of the COVER REAR. 2) Bend the upper hinge of the COVER ASSY WINDOW TNR, mate the upper boss of the COVER ASSY WINDOW TNR with the hole of the COVER REAR.
  • Page 694 Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 47 TRAY EXT (PL1.1.2) 1) Mate the boss of the TRAY EXT with the hole of the COVER ASSY TOP. 2) Mate the other boss of the TRAY EXT with the hole of the COVER ASSY TOP. 3) Close the TRAY EXT.
  • Page 695 Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 48 Black, Cyan, Magenta, Yellow Cartridge (PL5.1.21~24) Note: Described below is the replacement procedure common among the four Toner Cartridges. 1) Shake the Toner Cartridge five or six times for the distributing toner evenly. 2) Insert the Toner Cartridge into the HOLDER ASSY TCRU slowly, attach it.
  • Page 696 Chapter 3 Removal and Replacement Procedures (RRPs) Note: When performing the step described next procedure, mate the delta mark of the Handle with the lock mark on the cartridge holder. 4) Move the handle to the front. 5) Close the COVER ASSY WINDOW TNR. 3 - 245...
  • Page 697 Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 49 KIT FUSER ASSY (PL6.1.97) 1) Insert the two studs of the FUSER ASSY into the holes of the printer. 2) Engage the connector (P/J171) of the FUSER ASSY by pushing the FUSER ASSY.
  • Page 698 Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 50 PHD Unit (PL4.1.21) 1) Put the paper on the TRANSFER ASSY (PL6.1.7) to protect the belt. Note: When carrying out the work this procedure, take care not to cover the left and right of the belt guards with the paper.
  • Page 699 Chapter 3 Removal and Replacement Procedures (RRPs) 4) Rotate the four Stoppers of the PHD Unit to clockwise. 5) Remove the paper from the TRANSFER ASSY. 6) Close the TRANSFER ASSY. 7) Close the COVER ASSY FRONT. 8) Insert the Tray 1 into the printer. 3 - 248...
  • Page 700 Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 51 HANDLE ASSY CST (PL2.1.19) 1) Mate the right side holes of the HANDLE ASSY CST with the bosses of the Tray 1. 2) Mate the left side holes of the HANDLE ASSY CST with the bosses of the Tray 1, attach the HANDLE ASSY CST.
  • Page 701 Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 52 Separator Roller (PL2.1.99) 1) Mate the under tab of the Separator Roller with the hole of the Tray 1. 2) Secure the left and right hooks of the Separator Roller. Go to the next replacement step: Replacement 53 Tray 1 (PL2.1.1) 3 - 250...
  • Page 702 Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 53 Tray 1 (PL2.1.1) 1) Insert the Tray 1 into the printer. 3 - 251...
  • Page 703 Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 54 WIRELESS PRINTER ADAPTER (PL8.1.16) 1) Attach the WIRELESS PRINTER ADAPTER to the PWBA ESS and fix it. 3 - 252...
  • Page 704 Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 55 MEMORY CARD (PL8.1.15) Note: Use the wrist strap to protect the PWB from the electrostatic. 1) Fit the MEMORY CARD into the socket by mating the notch of the MEMORY CARD with the lug on the socket. 2) Insert the MEMORY CARD to the socket until it locks.
  • Page 705 Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 56 NETWORK PROTOCOL ADAPTER (PL8.1.18) 1) Engage the NETWORK PROTOCOL ADAPTER to the connector (P16) on the PWBA ESS and fix it. 2) Close the PLATE ESS and secure the SCREW KNURLING. 3 - 254...
  • Page 706 Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 57 FEEDER ASSY DUP (PL11.1.1) 1) Align the arrow on the FEEDER ASSY DUP with the one on the COVER ASSY FRONT, attach the FEEDER ASSY DUP. 2) Push the FEEDER ASSY DUP to secure 3) Close the COVER ASSY FRONT.
  • Page 707 Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 58 250 OPTION FEEDER (PL12.1.1) Note: The printer must be lifted by two people. 1) Place the printer on the 250 OPTION FEEDER with the five holes on the bottom of the printer aligned with the studs on the 250 OPTION FEEDER.
  • Page 708 Chapter 4 Plug/Jack(P/J) Connector Locations Chapter 4 Plug/Jack(P/J) Connector Locations CONTENTS 1. Connector [P (plug) / J (jack)]..................4 - 1 1.1 List of P/J ............................4 - 1 1.2 IOT P/J layout diagram ........................4 - 4 1.3 DUPLEX P/J layout diagram......................4 - 8 1.4 OPTION FEEDER P/J layout diagram.....................

  • Page 709: Connector [P (Plug) / J (Jack)]

    Chapter 4 Plug/Jack(P/J) Connector Locations 1. Connector [P (plug) / J (jack)] List of P/J Printer Coordiates Remarks I-156 Connects PWBA MCU and HARNESS ASSY ESS I-156 Connects PWBA MCU and HARNESS ASSY ESS VIDEO H-157 Connects PWBA MCU and HARNESS ASSY LVPS2 H-156 Connects PWBA MCU and HARNESS ASSY LVPS2 D-139...
  • Page 710 Chapter 4 Plug/Jack(P/J) Connector Locations Coordiates Remarks F-106 Connects CONSOLE ASSY PANEL and HARNESS ASSY PNL A Connects DRIVE ASSY SUB (Sub Motor) and HARNESS ASSY SUB H-139 C-125 Connects FEEDER ASSY (Feed Solenoid) and HARNESS ASSY L SIDE F-125 Connects FEEDER ASSY (REGI Sensor) and HARNESS ASSY L SIDE Connects FEEDER ASSY (SSI No Paper Sensor) and HARNESS ASSY L G-125...
  • Page 711 Chapter 4 Plug/Jack(P/J) Connector Locations Duplex Coordiates Remarks I-169 Connects DUPLEX MODULE (HARNESS ASSY DUP) and PRINTER E-169 Connects PWBA DUP and HARNESS ASSY DUP D-168 Connects PWBA DUP and DRIVE ASSY EXIT (Exit Motor) D-168 Connects PWBA DUP and DRIVE ASSY DUP (DUP Motor) E-168 Connects PWBA DUP and DRIVE ASSY EXIT (DUP Clutch) E-169...

  • Page 712: Iot P/J Layout Diagram

    Chapter 4 Plug/Jack(P/J) Connector Locations IOT P/J layout diagram 2811 5041 2200/2900 Rio04001KA 4 – 4...
  • Page 713 Chapter 4 Plug/Jack(P/J) Connector Locations Rio04002KA 4 – 5...
  • Page 714 Chapter 4 Plug/Jack(P/J) Connector Locations Rio04003KA 4 – 6...
  • Page 715 Chapter 4 Plug/Jack(P/J) Connector Locations 30 16 27 20 Rio04004KA 4 – 7...

  • Page 716: Duplex P/J Layout Diagram

    Chapter 4 Plug/Jack(P/J) Connector Locations DUPLEX P/J layout diagram Rio04005KA 4 – 8...

  • Page 717: Option Feeder P/J Layout Diagram

    Chapter 4 Plug/Jack(P/J) Connector Locations OPTION FEEDER P/J layout diagram 4213 4201 4200 4212 Rio04006KA 4 – 9...
  • Page 718 Chapter 5 Parts List Chapter 5 Parts List CONTENTS 1. Parts List........................5 - 1 1.1 Caution for use of spare parts illustration ..................5 - 1 1.2 Caution for use of engineering parts list ..................5 - 1 Customer Replaceable Parts Illustration....................5 - 2 Engineering parts list ..........................
  • Page 719 Chapter 5 Parts List Chapter 5 Parts List CONTENTS...

  • Page 720: Parts List

    Chapter 5 Parts List 1. Parts List 1.1 Caution for use of spare parts illustration - Available spare parts are shown in the illustration by name. - [Ref PL X.Y.Z] shown below the part name denotes the item is "Z" in the plate "PL X.Y" of the engineering part list.

  • Page 721: Customer Replaceable Parts Illustration

    Chapter 5 Parts List Customer Replaceable Parts Illustration Fuser [Ref PL6.1.97] PHD Unit [Ref PL4.1.21] HOLDER ASSY TCRU K [Ref PL5.1.17] HOLDER ASSY TCRU C [Ref PL5.1.18] HOLDER ASSY TCRU M [Ref PL5.1.19] HOLDER ASSY TCRU Y [Ref PL5.1.20] Black Cartridge [Ref PL5.1.21] Separator Roller Cyan Cartridge...
  • Page 722 Chapter 5 Parts List CONSOLE ASSY PANEL [Ref PL1.2.3] TRAY EXT [Ref PL1.1.2] COVER ASSY TOP [Ref PL1.1.1] HARNESS ASSY PNL A [Ref PL1.2.12] LATCH ASSY FRONT [Ref PL1.2.5] BUTTON LATCH FRONT [Ref PL1.2.11] KIT FRONT COVER [Ref PL1.2.99] KIT COVER ASSY WINDOW TNR [Ref PL1.1.99] KIT DUP CONNECTOR CAP...
  • Page 723 Chapter 5 Parts List KIT ROS [Ref PL4.1.99] HARN ASSY INTERLOCK [Ref PL8.2.5] SWITCH [Ref PL5.1.9] KIT BLOCK PHD LEFT [Ref PL4.1.98] LED ASSY ERASE [Ref PL4.1.8] KIT PIVOT [Ref PL6.1.99] KIT BLOCK PHD RIGTH [Ref PL4.1.97] KIT TRANSFER ASSY [Ref PL6.1.98] PWBA LVPS [Ref PL8.2.1]...
  • Page 724 Chapter 5 Parts List DISPENSER ASSY [Ref PL5.1.1] SENSOR PHOTO : CST NO PAPER [Ref PL3.2.13] ACTUATOR ASSY DRIVE ASSY SUB NO PAPER [Ref PL7.1.1] [Ref PL3.2.32] KIT ROLL ASSY FEED KIT DRIVE ASSY MAIN [Ref PL3.2.99] [Ref PL7.1.98] SENSOR PHOTO : SSI NO PAPER KIT DRIVE ASSY PH [Ref PL3.2.13]...
  • Page 725 Chapter 5 Parts List FEEDER ASSY DUP [Ref PL11.1.1] FEEDER ASSY OPT [Ref PL12.1.3] CASSETTE ASSY 250 OPT [Ref PL12.5.1] 250 OPTION FEEDER [Ref PL12.1.1] Rio05105KA 5 – 6...
  • Page 726 Chapter 5 Parts List Blank Page 5 – 7...

  • Page 727: Engineering Parts List

    Chapter 5 Parts List Engineering parts list PL1.1 Cover (1/2) [Illustration] io05001KB 5 – 8...

  • Page 728: Pl1.1 Cover (1/2) [List]

    Chapter 5 Parts List PL1.1 Cover (1/2) [List] Item Parts name COVER ASSY TOP TRAY EXT COVER REAR COVER SIDE R COVER ASSY WINDOW TNR COVER SIDE L KIT COVER ASSY WINDOW TNR (with 7, Instruction) 5 – 9...

  • Page 729: Pl1.2 Cover (2/2) [Illustration]

    Chapter 5 Parts List PL1.2 Cover (2/2) [Illustration] 99 (with 1,4) 1 (with 2,5,10,11,28,29) 5 (with 6-9) (J220) (P272) 20 17 (P/J2200-P2900) (J271) 28 (with 12-18) 98 (with 23x2pcs) io05002KB 5 – 10...

  • Page 730: Pl1.2 Cover (2/2) [List]

    Chapter 5 Parts List PL1.2 Cover (2/2) [List] Item Parts name COVER ASSY FRONT (with 2,5,10,11,28,29) COVER FRONT CONSOLE ASSY PANEL COVER CONNECTOR LATCH ASSY FRONT (with 6-9) LATCH FRONT L LATCH FRONT DUP PLATE LATCH LATCH FRONT R SPRING LATCH FRONT BUTTON LATCH FRONT HARNESS ASSY PNL A (J220-P/J2200-P2900) HARN ASSY DUP RELAY (J271-P272)

  • Page 731: Pl2.1 Paper Cassette [Illustration]

    Chapter 5 Parts List PL2.1 Paper Cassette [Illustration] 1 (with 19,21) 21 (with 2-8,14-18,20) io05003KB 5 – 12...

  • Page 732: Pl2.1 Paper Cassette [List]

    Chapter 5 Parts List PL2.1 Paper Cassette [List] Item Parts name CASSETTE ASSY 250 (with 19,21) PLATE ASSY BOTTOM SPRING N/F L SPRING N/F R HOLDER ASSY SEPARATOR GUIDE SIDE L GEAR PINION GUIDE SIDE ASSY R LATCH BOTTOM L LATCH BOTTOM R SPRING LATCH B TRAY ASSY EXTENSION...

  • Page 733: Pl3.1 Paper Feeder (1/2) [Illustration]

    Chapter 5 Parts List PL3.1 Paper Feeder (1/2) [Illustration] 99 (with 1,2,11,15,PL3.2.4) (J262) (J23) (J27) (J28) (J281) (P231) (P271) (P273) 19 (with 16,17) (J234) (J232) (J233) (J231) [ ef PL3.2.1] (with 4-6,8-15,18-25,27,PL3.2.1,PL4.1.20,PL8.2.7,PL9.1.6) io05004KB 5 – 14...

  • Page 734: Pl3.1 Paper Feeder (1/2) [List]

    Chapter 5 Parts List PL3.1 Paper Feeder (1/2) [List] Item Parts name CLUTCH ASSY DRV BEARING REGI CHASSIS FDR R FOOT PLATE EARTH PH CHASSIS FDR L BEARING STOPPER CST SOLENOID FEED MSI SPRING LEVER LEVER FEED SPRING FEED IN SPRING FEED OUT GEAR FEED OUT GEAR FEED IN...

  • Page 735: Pl3.2 Paper Feeder (2/2) [Illustration]

    Chapter 5 Parts List PL3.2 Paper Feeder (2/2) [Illustration] 1 (with 2-16,20-33,36) 99 (with 4, Instruction) 32 (with 17-19) 16 17 (P232) 18 19 14 15 SENSO CST NO PAPE SENSO (P234) (P233) SSI NO PAPE SENSO 27 (with 34,35) io05005KB 5 –...

  • Page 736: Pl3.2 Paper Feeder (2/2) [List]

    Chapter 5 Parts List PL3.2 Paper Feeder (2/2) [List] Item Parts name CHUTE ASSY FDR REGI (with 2-16,20-33, 36) SHAF ASSY FEED ROLL CORE MSI ROLL ASSY FEED BEARING EARTH ACTUATOR REGI OUT SPRING REGI OUT ACTUATOR REGI ROLL ROLL ASSY REGI ROLL REGI METAL ACTUATOR REGI IN SPRING ACT REGI...

  • Page 737: Pl4.1 Xerographics [Illustration]

    Chapter 5 Parts List PL4.1 Xerographics [Illustration] 99 (with 1,2x2pcs) (J41) (J40) (J411) (J412) 98 (with 4,5,6x2pcs) 97 (with 4,5,7x2pcs) (P141) (P161) Rio05006KB 5 – 18...

  • Page 738: Pl4.1 Xerographics [List]

    Chapter 5 Parts List PL4.1 Xerographics [List] Item Parts name ROS ASSY SPRING ROS HOLDER CRUM SPRING PHD LEVER PHD BLOCK STOPPER PHD D BLOCK STOPPER PHD AD LED ASSY ERASE SPRING TRACKING SPRING CF SPRING TR4 SPRING TR3 SPRING TR2 SPRING TR1 SPRING D4 SPRING D3...

  • Page 739: Pl5.1 Dispenser [Illustration]

    Chapter 5 Parts List PL5.1 Dispenser [Illustration] 1 (with 2,9-11,14-16,25-27) 2 (with 3-8) (J530) (J520) (J503) (P5041) (P192) (J192) (J504) (P191) (J191) (J30) (P182) (J182) (P181) (J181) (J291) 11 (with 12,13) (J19) (J18) (P291) (J29) (J314) (P314) (J313) (P313) (J31) (J312) (P312) (J311)

  • Page 740: Pl5.1 Dispenser [List]

    Chapter 5 Parts List PL5.1 Dispenser [List] Item Parts name DISPENSER ASSY (with 2,9-11,14-16,25-27) FRAME ASSY MOT (with 3-8) MOTOR ASSY DISP CONDUCTOR MOTOR FRAME MOTOR GEAR IDLER GEAR IDLER AUG GEAR IDLER AGI SWITCH HOUSING ASSY AUGER FRAME ASSY DISP (with 12,13) FRAME DISP SEAL DISP AUG CONNECTOR CRUM...

  • Page 741: Pl6.1 Transfer & Fuser [Illustration]

    Chapter 5 Parts List PL6.1 Transfer & Fuser [Illustration] 97 (with 1, Label) (P171) (J171) (J17) (J47) 99 (with 3-6) (P281) (with 3-8) io05008KB 5 – 22...

  • Page 742: Pl6.1 Transfer & Fuser [List]

    Chapter 5 Parts List PL6.1 Transfer & Fuser [List] Item Parts name FUSER ASSY HARN ASSY FUSER2 (J17,J47-P171) STOPPER PIVOT PIVOT TRANS L GEAR T4 SHAFT ASSY PIVOT TRANSFER ASSY COVER HARNESS KIT FUSER ASSY (with 1, Label) KIT TRANSFER ASSY (with 3-8) KIT PIVOT (with 3-6) 5 –...

  • Page 743: Pl7.1 Drive [Illustration]

    Chapter 5 Parts List PL7.1 Drive [Illustration] 98 (with 2,3) (P221) (P211) COLO MODE SWITCHING SENSO (P261) (J24) 99 (with 3,4) io05009KB 5 – 24...

  • Page 744: Pl7.1 Drive [List]

    Chapter 5 Parts List PL7.1 Drive [List] Item Parts name DRIVE ASSY SUB DRIVE ASSY MAIN GEAR P2 DRIVE ASSY PH KIT DRIVE ASSY MAIN (with 2,3) KIT DRIVE ASSY PH (with 3,4) 5 – 25...

  • Page 745: Pl8.1 Electrical (1/2) [Illustration]

    Chapter 5 Parts List PL8.1 Electrical (1/2) [Illustration] (J510) 7 (with 8) 99 (with 7, Instruction) (P101) (P111) (P16) (P401) (P29) io05010KB 5 – 26...

  • Page 746: Pl8.1 Electrical (1/2) [List]

    Chapter 5 Parts List PL8.1 Electrical (1/2) [List] Item Parts name DUCT FAN SHIELD ASSY ESS FRAME ESS PLATE IF PWBA ESS (with 8) NVM ROM PLATE ESS SCREW KNURLING WASHER MEMORY CARD (OPTION) WIRELESS PRINTER ADAPTER (OPTION) NETWORK PROTOCOL ADAPTER (OPTION) KIT PWBA ESS (with 7, Instruction) 5 –...

  • Page 747: Pl8.2 Electrical (2/2) [Illustration]

    Chapter 5 Parts List PL8.2 Electrical (2/2) [Illustration] (P520) (J44) (P530) (P510) (P502) (P44) (P504) (P501) (P503) (P47) (P40) (P48) (P40) (P41) (P10) (P15) (P11) (P14) (P42) (P17) (P22) (P101) (P21) (P31) (P24) (P19) (P26) (P18) (P23) (P29) (P28) (P30) (P16) (P27) (P20) (J48)

  • Page 748: Pl8.2 Electrical (2/2) [List]

    Chapter 5 Parts List PL8.2 Electrical (2/2) [List] Item Parts name PWBA LVPS GUIDE HARNESS FSR FRAME ASSY LVPS PLATE EARTH HARN ASSY INTERLOCK (SW-J44) GUIDE HARNESS AC SENSOR HUM BRACKET SW HARN ASSY SW POWER (SW-J48,J482,J483) HARN ASSY GFI GND (J484-T484) BREAKER GFI POWER CORD PWBA MCU...

  • Page 749: Pl9.1 Harness [Illustration]

    Chapter 5 Parts List PL9.1 Harness [Illustration] [ ef PL8.2.13] (P40) (P41) [ ef PL8.2.1] (P502) (P10) (P44) (P504) (P15) (P11) (P501) (P503) (P14) (P42) (P47) (P17) (P40) (P22) (P101) (P21) (P31) (P24) (P19) (P26) (P48) (P18) (P23) (P29) (P28) (J10) (P30) (P16)

  • Page 750: Pl9.1 Harness [List]

    Chapter 5 Parts List PL9.1 Harness [List] Item Parts name HARN ASSY ESS (J10-J101) HARN ASSY ESS VIDEO (J11-J111) HARN ASSY LVPS2 (J14,J15-J141,J501,J502) HARN ASSY HVPS (J16-J161) HARN ASSY HUM (J20-J201) HARN ASSY MAIN MOT (J21-J211) HARN ASSY SUB MOT (J22-J221) HARN ASSY KSNR REGCL (J26-J261,P262) HARN ASSY ESS POWER (J40-J401) HARN ASSY PHD XPRO (J42-J144,P422)

  • Page 751: Pl11.1 Duplex (Option) (1/2) [Illustration]

    Chapter 5 Parts List PL11.1 Duplex (Option) (1/2) [Illustration] 1 (with 2-16,PL11.2) [Ref PL11.2] (P602) (P603) (P604) (P601) (P610) (P605) (J601) (J272) Rio05013KA 5 – 32...

  • Page 752: Pl11.1 Duplex (Option) (1/2) [List]

    Chapter 5 Parts List PL11.1 Duplex (Option) (1/2) [List] Item Parts name FEEDER ASSY DUP (with 2-16,PL11.2) CHUTE DUP IN SPRING PINCH DUP ROLL PINCH DUP SPRING LATCH DUP LATCH DUP FOLLOWER LATCH DUP HOLDER CHUTE DUP SPRING CHUTE DUP HOLDER HARNESS DUP COVER CONNECT DUP SPRING CONNECT DUP...

  • Page 753: Pl11.2 Duplex (Option) (2/2) [Illustration]

    Chapter 5 Parts List PL11.2 Duplex (Option) (2/2) [Illustration] (J602) (J604) (J603) Rio05014KA 5 – 34...

  • Page 754: Pl11.2 Duplex (Option) (2/2) [List]

    Chapter 5 Parts List PL11.2 Duplex (Option) (2/2) [List] Item Parts name COVER DRIVE EXIT DRIVE ASSY EXIT COVER DRIVE DUP DRIVE ASSY DUP GEAR ROLL DUP BEARING DUP PLATE EARTH PWBA ROLLER ASSY DUP CHUTE DUP FRAME 5 – 35...

  • Page 755: Pl12.1 250 Feeder (Option) (1/5) [Illustration]

    Chapter 5 Parts List PL12.1 250 Feeder (Option) (1/5) [Illustration] 1 (with 2,3,PL12.5.1) 3 (with 4-7,PL12.2-12.4) [Ref PL12.2] [Ref PL12.5.1] Rio05015KA 5 – 36...

  • Page 756: Pl12.1 250 Feeder (Option) (1/5) [List]

    Chapter 5 Parts List PL12.1 250 Feeder (Option) (1/5) [List] Item Parts name 250 OPTION FEEDER (with 2,3,PL12.5.1) SCREW JOINT FEEDER ASSY OPT (with 4-7,PL12.2-12.4) COVER SIDE L OPT COVER CHUTE COVER REAR OPT COVER SIDE R OPT 5 – 37...

  • Page 757: Pl12.2 250 Feeder (Option) (2/5) [Illustration]

    Chapter 5 Parts List PL12.2 250 Feeder (Option) (2/5) [Illustration] (P419) (P420) (J422) (P422) (P421) (J420) (J211) (J421) (J4212) (P4213) (J4200) (P4201) (P211) 10 (with 11,12) (J4213) (J4201) io05016KB 5 – 38...

  • Page 758: Pl12.2 250 Feeder (Option) (2/5) [List]

    Chapter 5 Parts List PL12.2 250 Feeder (Option) (2/5) [List] Item Parts name PWBA FEED H HARN ASSY TRAY MOT (J422-J211) CLUTCH ASSY DRV [Same as PL3.1.1] GEAR ASSY IDLER SPRING FEED OUT [Same as PL3.1.15] SPRING FEED IN [Same as PL3.1.14] GEAR ASSY FEED (with 11,12) [Same as PL3.1.19] GEAR FEED OUT [Same as PL3.1.16] GEAR FEED IN [Same as PL3.1.17]...

  • Page 759: Pl12.3 250 Feeder (Option) (3/5) [Illustration]

    Chapter 5 Parts List PL12.3 250 Feeder (Option) (3/5) [Illustration] (J273) (J419) [Ref PL12.4.1] Rio05017KA 5 – 40...

  • Page 760: Pl12.3 250 Feeder (Option) (3/5) [List]

    Chapter 5 Parts List PL12.3 250 Feeder (Option) (3/5) [List] Item Parts name SPRING EARTH OPT PLATE REAR TOP COVER CST [Same as PL3.1.22] PLATE LOCK KST FDR [Same as PL3.1.23] BRACKET FDR R [Same as PL3.1.24] FOOT [Same as PL3.1.5] PLATE EARTH PH [Same as PL3.1.6] CHASSIS FDR R OPT PLATE REAR BOTTOM...

  • Page 761: Pl12.4 250 Feeder (Option) (4/5) [Illustration]

    Chapter 5 Parts List PL12.4 250 Feeder (Option) (4/5) [Illustration] 1 (with 2-13,16,20-27,29-33) 32 (with 17-19) (P4200) PAPER PAHT SENSOR CST2 NO PAPER SENSOR (P4212) Rio05018KA 5 – 42...

  • Page 762: Pl12.4 250 Feeder (Option) (4/5) [List]

    Chapter 5 Parts List PL12.4 250 Feeder (Option) (4/5) [List] Item Parts name CHUTE ASSY TURN (with 2-13,16,20-27,29-33) SHAF ASSY FEED [Same as PL3.2.2] ROLL CORE MSI [Same as PL3.2.3] ROLL ASSY FEED [Same as PL3.2.4] BEARING EARTH [Same as PL3.2.5] ACTUATOR REGI OUT [Same as PL3.2.6] SPRING REGI OUT [Same as PL3.2.7] ACTUATOR REGI ROLL...

  • Page 763: Pl12.5 250 Feeder (Option) (5/5) [Illustration]

    Chapter 5 Parts List PL12.5 250 Feeder (Option) (5/5) [Illustration] 1 (with 19,21) 21 (with 2-8,14-18,20) io05019KB 5 – 44...

  • Page 764: Pl12.5 250 Feeder (Option) (5/5) [List]

    Chapter 5 Parts List PL12.5 250 Feeder (Option) (5/5) [List] Item Parts name CASSETTE ASSY 250 OPT (with 19,21) PLATE ASSY BOTTOM [Same as PL2.1.2] SPRING N/F L [Same as PL2.1.3] SPRING N/F R [Same as PL2.1.4] HOLDER ASSY SEPARATOR [Same as PL2.1.5] GUIDE SIDE L [Same as PL2.1.6] GEAR PINION [Same as PL2.1.7] GUIDE SIDE ASSY R [Same as PL2.1.8]...
  • Page 765 Chapter 6 Principles of Operation Chapter 6 Principles of Operation CONTENTS 1. Printing Process ......................6 - 1 1.1 Summary of Printing Process ......................6 - 1 1.2 Schematic Diagram for Printing Processes ..................6 - 2 1.3 Description of Printing Process Techniques ..................6 - 3 1.3.1 Charging with electricity ......................
  • Page 766 Chapter 6 Principles of Operation Chapter 6 Principles of Operation CONTENTS 3.9.1 Major functions........................6 - 38 3.9.2 Reference diagram ......................... 6 - 40 3.9.3 Data Flow..........................6 - 41 3.10 Duplex............................6 - 43 3.10.1 Major functions........................6 - 43 3.10.2 Reference diagram .......................

  • Page 767: Printing Process

    Chapter 6 Principles of Operation 1. Printing Process 1.1 Summary of Printing Process This printer is a "Full-color laser printer" which applies the principle of an electrophotographic recording system. The tandem system comprising the four color PHD Unit of yellow, magenta, cyan and black (Y, M, C and K) creates the toner image.

  • Page 768: Schematic Diagram For Printing Processes

    Chapter 6 Principles of Operation 1.2 Schematic Diagram for Printing Processes Outline of printing processes is shown in the figure below. :  Laser beam :  Paper transfer PHD UNIT [(1) Charge] [(3) Development] [(4) Transfer] FUSER [(2) Exposure] [(5) Cleaning] [(6) Fusing] TRANSFER BELT [(4) Transfer] [(7) Cleaning] Rio06002KA 6 – 2...

  • Page 769: Description Of Printing Process Techniques

    Chapter 6 Principles of Operation 1.3 Description of Printing Process Techniques 1.3.1 Charging with electricity In the charging process, the drum surface rotating at a constant speed is charged uniformly with negative electricity by the discharge from BCR (Bias Charge Roll). This process is performed in parallel for yellow, magenta, cyan and black colors.

  • Page 770: Exposure

    Chapter 6 Principles of Operation 1.3.2 Exposure In the exposure process, the drum surface charged negatively is scanned by laser beams to form invisible electrostatic latent image on the drum surface. This process is performed in parallel for yellow, magenta, cyan and black colors. Laser beams are emitted from the laser diode in the ROS ASSY.
  • Page 771 Chapter 6 Principles of Operation The laser beam is irradiated according to the printing data (image data) output from the printer controller. The laser beam is output only when printing data is pixels (micro points composing characters or pictures). (The laser diode lights up for parts to be developed by toner, and not for parts that are not to be developed.) The drum surface irradiated by the laser beam becomes a conductor, and the negative charge on the drum surface flows to the positive side and the charges cancel each other out so that the...

  • Page 772: Development

    Chapter 6 Principles of Operation 1.3.3 Development In the development process, toner is electrically attached to the invisible electrostatic latent image on the drum surface to form visible toner image on the drum. This process is performed in parallel for yellow, magenta, cyan and black color independently. The toner in the toner cartridge is agitated by the built-in Agitator and fed into the developer.

  • Page 773: Chapter 6 Principles Of Operation

    Chapter 6 Principles of Operation : Negative electric charge Toner Cartridge : Positive electric charge : Toner Agitator : Carrier Paddle Trimmer Rod Drum Auger Magnet Roll HVPS Auger Wsb06005KA engine principle0013FA engine principle0014FA 6 – 7...
  • Page 774 Chapter 6 Principles of Operation Toner Dispense Mechanism The toner in the toner cartridge goes through the following steps before reaching the developer. Once the toner cartridge is set and the lever is moved toward the lock position, the JOINT ASSY DISP and the toner cartridge shutter move frontward, opening the toner supply port.
  • Page 775 Chapter 6 Principles of Operation Blank Page 6 – 9...

  • Page 776: Transfer (Drum -> Paper)

    Chapter 6 Principles of Operation 1.3.4 Transfer (Drum -> Paper) In the transfer process, toner image formed on the drum surface is transferred onto the surface of the paper. The toner is transferred onto the paper in the order of Y, M, C, and K. The BTR (Bias Transfer Roll) is a conductive roll, to which the positive voltage is applied from the High Voltage Power Supply (HVPS).
  • Page 777 Chapter 6 Principles of Operation Kmy06007KA 6 – 11...

  • Page 778: Cleaning

    Chapter 6 Principles of Operation 1.3.5 Cleaning In the cleaning process, excess toner is removed from the drum surfaces, while excess charge is also eliminated from the drum surface. Drum cleaning The cleaning blade contacts the surface of the drum collecting the excess toner by scraping. Cleaning Roll The Cleaning Roll contacts the surface of the BCR collecting the foreign matter by scraping.
  • Page 779 Chapter 6 Principles of Operation Excess Toner Collecting (1) The excess toner is collected by the cleaner blade contacting the drum, and then carried to the AUGER CLNG SIDE by the Auger. (2) The toner is carried by the AUGER CLNG SIDE to the joint to the collection box in the toner cartridge.

  • Page 780: Fusing

    Chapter 6 Principles of Operation 1.3.6 Fusing In the fusing process, toner is fixed on the paper by heat and pressure. Since the finished toner image transferred from the belt can be easily broken by a finger touch, the toner image must be fixed on the paper with the FUSER (fusing unit). The toner particles are melted by the HEAT ROLL heated by the Heater lamp and is deposited on the paper under pressure given by the belt opposed against the heat roll.

  • Page 781: Cleaning (Transfer Belt)

    Chapter 6 Principles of Operation 1.3.7 Cleaning (TRANSFER BELT) In the "Cleaning (TRANSFER BELT)" process, the transfer belt is cleaned by removing the excess toner on its surface (for the density measurement of ADC toner patch). Collecting excess toner from the transfer belt (1) Toner on the TRANSFER BELT is scraped off by the Cleaner Blade that is in contact with the Drum.

  • Page 782: Paper Path

    Chapter 6 Principles of Operation 2. Paper Path 2.1 Paper Path Rio06010KA 6 – 16...

  • Page 783: Layout Of Paper Path

    Chapter 6 Principles of Operation 2.2 Layout of Paper Path :  Laser beam :  Paper transfer Exit roll [Fuser] :  Paper sensors Exit Sensor [Fuser] Dup Gate [Fuser] Pressure belt [Fuser] Heat roll [Fuser] Dup roll (rubber) [Duplex Module] Belt [Transfer Belt] Dup roll (rubber) Regi roll (rubber) [Duplex Module] [Regi Assembly] Feed roll Regi roll (metal) [Feeder Assy] [Regi Assembly] Tray1 No Paper Sensor SSI No Paper Sensor [Feeder Assy] [Regi Assembly] Regi Sensor [Regi Assembly] Feed roll [Feeder Assy Opt.] Separator roller [Tray 1] Turn roll (metal) [Regi roll (metal)] Turn roll (rubber) [Regi roll (rubber)]...

  • Page 784: Functions Of Major Functional Components

    Chapter 6 Principles of Operation 3. Functions of Major Functional Components Major functional components of the printer are described below with illustrations. These components are classified into the following blocks based on the configuration of the printer. • Paper Cassette •...

  • Page 785: Reference Diagram

    Chapter 6 Principles of Operation 3.1.2 Reference diagram Bottom Plate End Guide Side Guide (R) Side Guide (L) Separator Roller Rio06012KA 6 – 19...

  • Page 786: Multiple Sheet Feed Prevention

    Chapter 6 Principles of Operation 3.1.3 Multiple Sheet Feed Prevention The sheets set in a tray or cassette are occasionally stuck together along the edges. The stuck sheets cause a multiple sheet feed or a jam. The sheets are fed by the Feed Roll to a position between the Feed Roll and the Separator Roll.
  • Page 787 Chapter 6 Principles of Operation Blank Page 6 – 21...

  • Page 788: Paper Feeder

    Chapter 6 Principles of Operation 3.2 Paper Feeder 3.2.1 Major functions SENSOR PHOTO (No Paper Sensor) Detects the presence/absence of paper in the paper tray based on the position of ACTUATOR NO PAPER. (No paper: Sensor beam is intercepted) SENSOR PHOTO SENSOR PHOTO (Tray No Paper Sensor) (Tray No Paper Sensor)

  • Page 789: Reference Diagram

    Chapter 6 Principles of Operation 3.2.2 Reference diagram FEED ROLLER SENSOR PHOTO (Tray No Paper Sensor) SOLENOID ASSY FEED Rio06016KA 6 – 23...

  • Page 790: Ssi & Regi Assy

    Chapter 6 Principles of Operation 3.3 SSI & Regi Assy SENSOR PHOTO (SSI No Paper Sensor) Detects presence/absence of paper in the SSI tray by the change in actuator position. SSI No Paper Sensor Upon detecting the sheet, the Regi Roll rotates for a predetermined duration to feed the sheet. The sheet is fixed between the Rolls so that it may not fall from the SSI.

  • Page 791: Reference Diagram

    Chapter 6 Principles of Operation 3.3.1 Reference diagram Rear view illustration ACTUATOR REGI ROLL ACTUATOR REGI OUT SPRING REGI OUT SENSOR PHOTO (Regi Sensor) ACTUATOR REGI IN SPRING ACT REGI ROLL REGI METAL REGI CLUTCH SENSOR PHOTO (Regi Sensor) ROLL ASSY REGI(Rubber) Rio06018KA 6 – 25...

  • Page 792: Lead-Edge Registration

    Chapter 6 Principles of Operation 3.3.2 Lead-edge Registration When a sheet is fed from the Tray to the toner transfer position, the registration of the sheet may not be correctly maintained due to such troubles as misalignment of lead edges in the Tray.To avoid this trouble, the lead edge position needs to be aligned at the Regi part before the sheet is fed to the toner transfer position.

  • Page 793: Control Of Paper Size

    Chapter 6 Principles of Operation 3.3.4 Control of paper size The printer doesn’t have switches for detecting paper size, and only length of paper is detected by the Regi Sensor when feeding paper. If printing data and paper size don’t match, error is sent to the ESS. 3.3.5 Paper detection by the Regi Sensor Since the paper path from the SSI to the Regi Sensor and that from the Paper Tray to the Regi Sensor are different, the Regi Sensor is provided with the ACTUATOR REGI IN and the ACTUATOR REGI...

  • Page 794: Transfer Belt & Fuser

    Chapter 6 Principles of Operation 3.4 Transfer Belt & Fuser 3.4.1 Major functions Transfer Belt • Belt Belt feeds the paper to the direction of FUSER • SENSOR ADC SENSOR ADC reads the toner patch on the BELT, and converts it to voltage value. Voltage value is used to control the density of toner.

  • Page 795: Reference Diagram

    Chapter 6 Principles of Operation 3.4.2 Reference diagram Rear view illustration HEAT ROLL PRESSURE BELT SENSOR PHOTO (Exit Sensor) THERMOSTAT TEMP. SENSOR (Un-contacting type) HEATER LAMP TEMP. SENSOR (Contacted type) ROLL ASSY EXIT FUSER SENSOR ADC BLADE ASSY TRANSFER BELT BELT Rio06021KA 6 –...

  • Page 796: Ros Assy

    Chapter 6 Principles of Operation 3.5 ROS ASSY 3.5.1 Major functions ROS ASSY ROS ASSY is an exposure unit that generates laser beams to form electrostatic latent image on the drum surface. In this manual, the ROS ASSY is referred to as ROS. The ROS mainly consists of the following parts: •...

  • Page 797: Reference Diagram

    Chapter 6 Principles of Operation 3.5.2 Reference diagram Rear view illustration Mirror Polygon Mirror Scanner Assy Mirror LD PWB Lens Mirror SOS PWB SOS Sensor Mirror Lens Window Rio06022KA 6 – 31...

  • Page 798: Toner Cartridge & Dispenser

    Chapter 6 Principles of Operation 3.6 TONER CARTRIDGE & DISPENSER 3.6.1 Major functions CONNECTOR CRUM (Customer Replaceable Unit Memory) The CONNECTOR CRUM reads and writes the data of the CRUM. Printer specific information is stored. DISPENSE MOTOR (Y/M/C/K) The dispense motor supplies the drive to the Agitator and Auger in the TONER CARTRIDGE, and supplies toner to the developer.
  • Page 799 Chapter 6 Principles of Operation Blank Page 6 – 33...

  • Page 800: Phd Unit

    Chapter 6 Principles of Operation 3.7 PHD Unit 3.7.1 Major functions PHD Unit PHD Unit carries out a series of operation in the print process such as charging, and transfer. PHD Unit mainly consists of the following parts. Developer is an equipment which develops images in the print process. •...

  • Page 801: Reference Diagram

    Chapter 6 Principles of Operation 3.7.2 Reference diagram Rear view illustration CRUM Developer (K) Developer (C) Developer (M) Developer (Y) PHD UNIT Drum (K) Drum (C) Drum (M) Drum (Y) LED ASSEMBLY Rio06025KA 6 – 35...

  • Page 802: Drive

    Chapter 6 Principles of Operation 3.8 Drive 3.8.1 Major functions DRIVE ASSY MAIN (Refer to 6.1 DRIVE ASSY MAIN) Supplies the drive to parts as follows. • (C/M/Y/K) Drum • Transfer Belt • Regi • Feeder DRIVE ASSY SUB Supplies the drive to parts as follows. •...
  • Page 803 Chapter 6 Principles of Operation 3.8.2 Reference diagram DRIVE ASSY MAIN DRIVE ASSY SUB DRIVE ASSY PH Rio06027KA 6 – 37...
  • Page 804 Chapter 6 Principles of Operation 3.9 Electrical 3.9.1 Major functions Dissipates heat out of the printer to prevent the printer from overheating. SWITCH The SWITCH turns ON/OFF the AC power supply of the printer. Low Voltage Power Supply (LVPS) The LVPS is provided in two types, 120V and 240V. Supplies AC power from the power source to the FUSER heater and generates and supplies stable low voltage DC power used for the logic circuit, etc.
  • Page 805 Chapter 6 Principles of Operation Network Protocol Adaptor The Network Protocol Adapter for making the protocol (Netware IP, WSD, SNMPv3, HTTPS) of an option possible. Wireless Printer Adapter An adapter for enabling the network connectivity of the printer by wireless. SIDE COVER SWITCH SIDE COVER SW is a switch that detects the right side cover open.

  • Page 806: Reference Diagram

    Chapter 6 Principles of Operation 3.9.2 Reference diagram OPERATOR PANEL SIDE COVER SWITCH INTERLOCK SWITCH LOW VOLTAGE POWER SUPPLY PWB ASSY FAN PWBA EEPROM NETWORK PROTOCOL ADAPTER MACHINE CONTROL UNIT MEMORY CARD HIGH VOLTAGE POWER SUPPLY HUMIDITY SENSOR POWER SWITCH ELECTRONIC SUB SYSTEM BREAKER GFI CONTROL BOARD...

  • Page 807: Data Flow

    Chapter 6 Principles of Operation 3.9.3 Data Flow Print data (electric signal) from the printer controller flows as shown below until it is turned into a print. Wsb06042KA 6 – 41...
  • Page 808 Chapter 6 Principles of Operation Blank Page 6 – 42...

  • Page 809: Duplex

    Chapter 6 Principles of Operation 3.10 Duplex 3.10.1 Major functions CLUTCH ASSY EXIT Transmits the drive from the MOTOR ASSY EXIT to Roll Assy Exit in the FUSER. When the clutch operates, the Roll Assy Exit rotates in the reverse direction. The clutch is stopped when the paper reached the Duplex.

  • Page 810: Removing Duplex

    Chapter 6 Principles of Operation 3.10.3 Removing DUPLEX The SIDE BUTTON allows you to do one of opening the FRONT COVER and removing the DUPLEX. Switching between these two functions can be made by the FOLLOWER LATCH DUP. Due to its weight balance, the FOLLOWER LATCH DUP is oriented in the same direction regardless of whether the FRONT COVER is open or not, thereby allowing the two functions to be switched.
  • Page 811 Chapter 6 Principles of Operation <When FRONT COVER is open: DUPLEX lies flat> Since the FOLLOWER LATCH DUP is not fit into the SLOT on the DUPLEX, pushing the SIDE BUTTON causes the LATCH FRONT and LATCH DUP disengaged, allowing the DUPLEX to be unlocked from the FRONT COVER.

  • Page 812: Paper Cassette

    Chapter 6 Principles of Operation 3.11 250 Paper Cassette 3.11.1 Major functionsÅiPaper CassetteÅj Guide Side (R/L) The Guide Side Assy (R/L) can move at a right angle to the paper transfer direction to align the paper width. End Guide The Guide End Assy can move in the paper transfer direction to determine the paper size. SEPARATOR ROLLER The SEPARATOR ROLLER and the FEED ROLLER pinch the paper to prevent multiple sheet feed.

  • Page 813: Multiple Sheet Feed Prevention

    Chapter 6 Principles of Operation 3.11.3 Multiple Sheet Feed Prevention The sheets set in a tray or cassette are occasionally stuck together along the edges. The stuck sheets cause a multiple sheet feed or a jam. The sheets are fed by the Feed Roll to a position between the Feed Roll and the Separator Roll.

  • Page 814: Major Functions (Paper Feeder)

    Chapter 6 Principles of Operation 3.11.5 Major functions (Paper Feeder) SENSOR PHOTO (No Paper Sensor) Detects the presence/absence of paper in the paper tray based on the position of ACTUATOR NO PAPER. (No paper: Sensor beam is intercepted) SOLENOID ASSY FEED Transmits the drive from the MOTOR ASSY OPTIN to FEED ROLLER.

  • Page 815: Reference Diagram

    Chapter 6 Principles of Operation 3.11.6 Reference diagram SENSOR PHOTO (Tray2 No Paper Sensor) FEED ROLLER SOLENOID ASSY FEED PWBA FEED MOTOR ASSY OPTION TURN ROLL RUBBER TURN CLUTCH TURN ROLL METAL SENSOR PHOTO (Tray2 Paper Path Sensor) Rio06104KA 6 – 49...

  • Page 816: Modes

    Chapter 6 Principles of Operation 4. MODES 4.1 Operation Modes For the operation of the printer, the following four modes are provided. READY mode The printer is ready for printing. PRINTING mode The printer is under printing. Sleep mode (Energy star) The printer is under power saving.

  • Page 817: Control

    Chapter 6 Principles of Operation 5. Control 5.1 Control of Paper Size The printer doesn’t have switches for detecting paper size, and only length of paper is detected by the Regi Sensor when feeding paper. If printing data and paper size don’t match, error is sent to the ESS. 5.2 ROS Light Quantity Control The image data are entered to the laser diodes in the ROS as electric signals (data are expressed with high and low voltage values), and the laser diodes convert the image data from electric signals to...

  • Page 818: Process Control

    Chapter 6 Principles of Operation 5.3 Process Control For a stable printing, the parameters related to the image forming must be corrected as necessary. The control of the entire printing process including parameter correction control is called "process control". Mainly, the process control is performed in the following two methods, both of which are performed after every 25 cumulative prints upon termination of a print run or during a continuous run.: •...

  • Page 819: Toner Density Control

    Chapter 6 Principles of Operation 5.3.2 Toner Density Control The toner density must be kept constant to attain stable printing image. The control system for this purpose is called toner density control. PCDC (Pixel Count Dispense Control) The quantity of the toner to be consumed in the developing process is calculated by counting the video signals entered to the ROS.

  • Page 820: Color Registration Control

    Chapter 6 Principles of Operation 5.4 Color Registration Control The printer uses a tandem system where the drums and developers are arranged respectively for each of yellow, magenta, cyan, and black colors. Since the images are formed on the drum of each color to be overlaid one another, a color shift may occur.

  • Page 821: Fuser Control

    Chapter 6 Principles of Operation 5.5 Fuser Control 5.5.1 Fuser temperature control As for the fuser temperature control, the target temperature is set, then the Heat Roll surface temperature is controlled so that it can meet the target value by turning on/off the Heater Lamp. Temperature of individual area of the Heat Roll is detected by the Fuser Non-Contact Sensor (NCS) in the middle of the Heat Roll and the Temp Sensor at the edge of it.

  • Page 822: Drive Transmission Route

    Chapter 6 Principles of Operation 6. Drive Transmission Route 6.1 DRIVE ASSY MAIN Rotation power of the DRIVE ASSY MAIN is transmitted through the route below. [ Name of moving parts ] DRIVE ASSY MAIN GEAR T4 GEAR P2 GEAR DRV GEAR P3 [ BELT ] GEAR P4 GEAR P5 TRANSFER BELT DRIVE ASSY PH...
  • Page 823 Chapter 6 Principles of Operation [ PAPER FEED DRIVE ] [ Name of moving parts ] : Indicates the engagement of gears. DRIVE ASSY MAIN DRIVE ASSY PH GEAR P2 GEAR REGI RUBBER GEAR REGI METAL [ ROLL ASSY REGI ] GEAR P4 GEAR P3 GEAR P5 REGI CLUTCH [ ROLL REGI METAL ] FRONT [ FEED ROLLER ]...
  • Page 824 Chapter 6 Principles of Operation [ DRUM and BELT DRIVE ] [ Name of moving parts ] : Indicates the engagement of gears. PHD ASSY [ DRUM (K) ] [ DRUM (C) ] GEAR PHD 2 GEAR PHD 1 DRIVE ASSY MAIN [ BELT ] [ DRUM (M) ] GEAR PHD 2 [ DRUM (Y) ] GEAR DRV FRONT GEAR T4 Rio06052KA 6 –...
  • Page 825 Chapter 6 Principles of Operation Blank Page 6 – 59...

  • Page 826: Drive Assy Main And Drive Assy Sub Drive

    Chapter 6 Principles of Operation 6.2 DRIVE ASSY MAIN and DRIVE ASSY SUB DRIVE Rotation power of the DRIVE ASSY MAIN and DRIVE ASSY SUB are transmitted through the route below. [ BLACK and WHITE MODE ] [ Name of moving parts ] DRIVE ASSY SUB SUB MOTOR DRIVE ASSY MAIN GEAR D1...
  • Page 827 Chapter 6 Principles of Operation [ BLACK and WHITE MODE ] [ Name of moving parts ] : Indicates the engagement of gears. GEAR D5 DRIVE ASSY SUB GEAR DK GEAR D1 [ MAGNET ROLL (K) ] GEAR MAG (K) SUB MOTOR GEAR D1 GEAR D2 DRIVE ASSY PH FLANGE D3 CAM C FRONT...
  • Page 828 Chapter 6 Principles of Operation (Refer to 6.1 PHOTOCONDUCTOR (PC)/DEVELOPER (DEV) DRIVE [SIMPLEX MODE] [ DEVELOPMENT and EXCESS TONER COLLECTING ] [ Name of moving parts ] DRIVE ASSY MAIN DRIVE ASSY SUB GEAR PHD 1 GEAR PHD 2 GEAR MAG (Y, M, C, K) [ DRUM ] [ MAGNET ROLL ] GEAR MAG IDLR...
  • Page 829 Chapter 6 Principles of Operation [ EXCESS TONER COLLECTING DRIVE ] [ Name of moving parts ] : Indicates the engagement of gears. [ AUGER CLNG SIDE ] HSG ASSY XERO [ AUGER ] GEAR AUGER SIDE GEAR AUGER CLNG GEAR IDLER AUGER SIDE [ DRUM ] GEAR PHD 2 GEAR PHD 1 DRIVE ASSY MAIN FRONT PHD ASSY...
  • Page 830 Chapter 6 Principles of Operation [ DEVELOPMENT DRIVE ] [ Name of moving parts ] : Indicates the engagement of gears. [ PADDLE DEVE ] [ AUGER FRONT ] [ AUGER REAR ] GEAR IDLER PADDLE GEAR PADDLE HSG ASSY DEVE [ MAGNET ROLL ] GEAR MAG IDLR GEAR AUGER GEAR MAG GEAR AUGER FRONT PHD ASSY DRIVE ASSY SUB Rio06055KA 6 –...
  • Page 831 Chapter 6 Principles of Operation Blank Page 6 – 65...

  • Page 832: Toner Dispenser (Y, M, C, K)

    Chapter 6 Principles of Operation 6.3 TONER DISPENSER (Y, M, C, K) Rotation power of the TONER DISPENSER drives the agitator and the auger in the TONER CARTRIDGE. [TONER CARTRIDGE] [ TONER DISPENSER ] [ Name of moving parts ] DISPENSE MOTOR (K) DISPENSE MOTOR (C) DISPENSE MOTOR (M) DISPENSE MOTOR (Y) GEAR IDLER (K)
  • Page 833 Chapter 6 Principles of Operation [TONER CARTRIDGE] [ TONER DISPENSER ] [ Name of moving parts ] : Indicates the engagement of gears. TONER CARTRIDGE [ AUGER ] [ AGITATOR ] GEAR IDLER AGI GEAR IDLER FRONT GEAR AGITATOR GEAR AUGER DISPENSE MOTOR GEAR IDLER AUG Rio06056KA 6 – 67...

  • Page 834: Drive Assy Sub

    Chapter 6 Principles of Operation 6.4 DRIVE ASSY SUB Rotation power of the DRIVE ASSY SUB is transmitted through the route below. [PAPER HANDLING] [ FULL COLOR MODE ] [ Name of moving parts ] DRIVE ASSY SUB DRIVE ASSY PH SUB MOTOR GEAR D1 GEAR D1 GEAR DK GEAR D2...
  • Page 835 Chapter 6 Principles of Operation [PAPER HANDLING] [ FULL COLOR MODE ] [ Name of moving parts ] : Indicates the engagement of gears. DRIVE ASSY SUB GEAR DK GEAR D1 GEAR MAG (K) GEAR D5 [ MAGNET ROLL (K) ] SUB MOTOR GEAR MAG (C) GEAR D5 [ MAGNET ROLL (C) ] GEAR D1 GEAR D4 GEAR MAG (M)
  • Page 836 Chapter 6 Principles of Operation [ SIMPLEX MODE ] [ Name of moving parts ] DRIVE ASSY SUB GEAR IDLER HR GEAR HR [ HEAT ROLL ] GEAR IDLER EXIT GEAR CLUTCH INPUT GEAR CLUTCH OUT GEAR EXIT GEAR IDLER DUP OUT 1 GEAR IDLER DUP OUT 2 [ ROLL ASSY EXIT ] GEAR IDLER DUP FUSER...
  • Page 837 Chapter 6 Principles of Operation [ SIMPLEX MODE ] [ Name of moving parts ] : Indicates the engagement of gears. [ ROLL ASSY EXIT ] GEAR IDLER DUP OUT 2 FUSER GEAR IDLER DUP GEAR CLUTCH INPUT GEAR IDLER 16 GEAR EXIT GEAR IDLER CLUTCH GEAR CLUTCH OUT GEAR IDLER DUP OUT 1 GEAR IDLER EXIT [ HEAT ROLL ]...

  • Page 838: Drive Assy Dup

    Chapter 6 Principles of Operation 6.5 DRIVE ASSY DUP Rotation power of the DRIVE ASSY DUP is transmitted through the route below. [ DUPLEX MODE ] [ Name of moving parts ] DUPLEX (OPTION) MOTOR ASSY EXIT MOTOR ASSY DUP GEAR IDLER 27 GEAR D1 GEAR E1 GEAR IDLER SN GEAR IDLER SN...
  • Page 839 Chapter 6 Principles of Operation [ DUPLEX MODE ] [ Name of moving parts ] : Indicates the engagement of gears. [ ROLL ASSY EXIT ] FUSER GEAR IDLER DUP OUT 2 GEAR IDLER DUP GEAR CLUTCH CONT GEAR IDLER 16 CLUTCH ASSY EXIT GEAR EXIT GEAR IDLER CLUTCH GEAR CLUTCH OUT GEAR IDLER DUP OUT 1 GEAR E1...

  • Page 840: Drive Assy Option Fdr

    Chapter 6 Principles of Operation 6.6 DRIVE ASSY OPTION FDR Rotation power of the DRIVE ASSY OPT FDR is transmitted through the route below. [ 250 OPTION FEEDER DRIVE ] [ Name of moving parts ] MOTOR ASSY OPTION GEAR IDLE 86-20Z GEAR IDLE 40Z GEAR IDLE 28-20Z GEAR IDLE 36Z GEAR ASSY FEED...
  • Page 841 Chapter 6 Principles of Operation [ 250 OPTION FEEDER DRIVE ] [ Name of moving parts ] : Indicates the engagement of gears. [ FEED ROLLER ] GEAR REGI RUBBER GEAR REGI METAL [ TURN ROLL RUBBER ] GEAR ASSY FEED SOLENOID ASSY FEED [ TURN ROLL METAL ] GEAR IDLE 28-20Z GEAR IDLE 86-20Z FRONT TURN CLUTCH GEAR IDLE 22-33Z GEAR IDLE 25Z...
  • Page 842 Chapter 7 Wiring Diagrams and Signal Information Chapter 7 Wiring Diagrams and Signal Information CONTENTS 1. Connection Wiring Diagram..................7 - 1 1.1 Symbols in the General Connection Wiring Diagram................ 7 - 1 1.2 General Wiring Diagram ........................7 - 2 2.

  • Page 843: Connection Wiring Diagram

    Chapter 7 Wiring Diagrams and Signal Information 1. Connection Wiring Diagram 1.1 Symbols in the General Connection Wiring Diagram The symbols in the general connection wiring diagram are described below. Symbol Description Represents an interconnection between parts using wiring harness or wire. Represents an interconnection which differs according to the specifications.

  • Page 844: Chapter 7 Wiring Diagrams And Signal Information

    Chapter 7 Wiring Diagrams and Signal Information 1.2 General Wiring Diagram HARN ASSY PWBA LVPS Fuser BREAKER SW PWR PL8.2.1 P/J482 P/J48 FUSER ASSY PL8.2.9 P/J171 P/J47 PL6.1.1 PL8.2.11 P/J483 Used in production PWBA MCU J5041 P/J504 PWB ASSY process only. PL8.2.13 PL8.2.20 SWITCH...

  • Page 845: Interconnection Wiring Diagram Of Parts

    Chapter 7 Wiring Diagrams and Signal Information 2. Interconnection Wiring Diagram of Parts 2.1 Notes on Using the Wiring Diagram between Parts The following describes the legend of the wiring diagrams between parts shown on the following pages. Symbols Description Denotes a plug.
  • Page 846 Chapter 7 Wiring Diagrams and Signal Information Symbols Description Denotes a connection between wires. Denotes DC voltage when the interlock switch in HNB MCU WITH I/L +24VDC CPU turns on. +5VDC Denotes DC voltage. +3.3VDC Denotes signal ground. Denotes analog ground. Denotes the return.

  • Page 847: Configuration Of The Interconnection Wiring Diagram Of Parts

    Chapter 7 Wiring Diagrams and Signal Information 2.2 Configuration of the Interconnection Wiring Diagram of Parts The interconnection wiring diagram is divided into 11 sections. § 1 to § 11 indicate details of the interconnections of parts. § 1 DC POWER SUPPLY Connections of PWBA LVPS with PWBA MCU.

  • Page 848: Developer

    Chapter 7 Wiring Diagrams and Signal Information § 7 DEVELOPER Connections of DISPENSE MOTOR (Y) with PWBA MCU. Connections of DISPENSE MOTOR (M) with PWBA MCU. Connections of DISPENSE MOTOR (C) with PWBA MCU. Connections of DISPENSE MOTOR (K) with PWBA MCU. Connections of CONNECTOR CRUM (Y) with PWBA MCU.
  • Page 849 Chapter 7 Wiring Diagrams and Signal Information § 1 DC POWER SUPPLY PWBA LVPS PWBA MCU PL8.2.1 PL8.2.13 HARN ASSY INTERLOCK PL8.2.5 P/J44 POWER CONTROL I/L +24VDC P/J291 P/J29 SWITCH R/H COVER OPEN PL5.1.9 HARN ASSY SIDE SW PL5.1.27 HARN ASSY LVPS2 +5VDC PL9.1.3 P/J501...
  • Page 850 Chapter 7 Wiring Diagrams and Signal Information Signal line name Description LV TYPE Control signal of the LVPS 24V ON FAN ON Drive control signal of the SIDE FAN FAN ALARM - LVPS overcurrent protection circuit This circuit stops all outputs, if the power supply voltage 24VDC, 5VDC, or 3.3VDC is shorted. - LVPS overvoltage protection circuit This circuit stops all outputs, if the power supply voltage 24VDC, 5VDC, or 3.3VDC exceeds the specified voltage respectively.
  • Page 851 Chapter 7 Wiring Diagrams and Signal Information § 2 FEEDER, SSI & REGI PWBA MCU HARN ASSY L SIDE PL8.2.13 PL3.1.18 P/J23 P/J231 I/L +24VDC SOLENOID FEED MSI CST FEED CL ON (L) +24VDC PL3.1.11 +3.3VDC P/J232 PULL UP +3.3VDC REGI SENSOR PL3.2.13 REGI SENSED (L) +3.3VDC...
  • Page 852 Chapter 7 Wiring Diagrams and Signal Information Signal line name Description CST FEED CL ON (L) ON/OFF signal of the SOLENOID FEED +24VDC REGI SENSED (L) Paper detect signal of the Regi part by the Sensor Photo (REGI SENSOR) +3.3VDC PAPER EMPTY SENSED Paper detect signal of the SSI by the Sensor Photo (H) +3.3VDC...
  • Page 853 Chapter 7 Wiring Diagrams and Signal Information § 3 DRIVE PWBA MCU DRIVE ASSY PH PL8.2.13 PL7.1.4 INTERLOCK +24VDC P/J24 I/L +24VDC COLOR MODE K MODE SOL ON (L) +24VDC SWITCHING SOLENOID HARN ASSY KSNR REGCL +3.3VDC PL9.1.9 P/J26 P/J261 PULL UP +3.3VDC COLOR MODE SWITCHING SENSOR...
  • Page 854 Chapter 7 Wiring Diagrams and Signal Information Signal line name Description K MODE SOL ON (L) +24VDC ON/OFF signal of the COLOR MODE SWITCHING SOLENOID K MODE SENSED (L) Color mode detect signal of the DRIVE ASSY PH by the Sensor +3.3VDC Photo (COLOR MODE SWITCHING SENSOR) MAIN MOT ON...
  • Page 855 Chapter 7 Wiring Diagrams and Signal Information § 4 ROS ROS ASSY PWBA MCU PL4.1.1 PL8.2.13 HARN ASSY ROS RE INTERLOCK PL4.1.22 +24VDC P/J40 P/J411 ROS MOT ON ROS MOT LOCK I/L +24VDC ROS MOT ON ROS MOT CLK +24VDC LD ERR PCONT V REF K...
  • Page 856 Chapter 7 Wiring Diagrams and Signal Information Signal line name Description ROS MOT ON Drive control signal of the ROS MOTOR ROS MOT CLK Reference signal for scan start of LASER V REF K V REF C Emission control signal of the laser diode V REF M V REF Y LD ERR...
  • Page 857 Chapter 7 Wiring Diagrams and Signal Information § 5 XEROGRAPHIC PWBA MCU HARN ASSY PHD XPRO PL8.2.13 PL9.1.11 P/J144 P/J42 DATA +3.3VDC PWBA EEPROM CLOCK PL8.2.16 +3.3VDC PHD ASSY PL4.1.21 +3.3VDC P/J422 +3.3VLD EEPROM PHD DATA CLOCK +3.3VDC +3.3VLD to ROS HARN ASSY HUM PL9.1.6 P/J20...
  • Page 858 Chapter 7 Wiring Diagrams and Signal Information Signal line name Description CLOCK Control signal of the PWBA EEPROM DATA CLOCK Control signal of the EEPROM PHD DATA Temperature data in the printer by the SENSOR HUM TEMP. (Analog value) Humidity data in the printer by the SENSOR HUM HUMI.
  • Page 859 Chapter 7 Wiring Diagrams and Signal Information § 6 HIGH VOLTAGE PWBA MCU PWBA HVPS PL8.2.13 PL4.1.19 HARN ASSY HVPS PL9.1.5 P/J16 P/J161 TR MON +3.0V REF HV DO HV LD HV CLK +3.0V REF MAIN CLK I/L +24V Developer BTR : Bias Transfer Roll BCR : Bias Charge Roll RIO07008KA...
  • Page 860 Chapter 7 Wiring Diagrams and Signal Information Signal line name Description TR MON HV DO HV LD Control signal of the HVPS HV CLK MAIN CLK 7 - 18...
  • Page 861 Chapter 7 Wiring Diagrams and Signal Information § 7 DEVELOPER PWBA MCU PL8.2.13 INTERLOCK HARN ASSY TNR MOT +24VDC PL5.1.25 P/J18 P181 J181 Y DISPENSE MOT A DISPENSE MOTOR (Y) PL5.1.3 Y DISPENSE MOT B I/L +24VDC Y DISPENSE MOT XA INTERLOCK +24VDC Y DISPENSE MOT XB...
  • Page 862 Chapter 7 Wiring Diagrams and Signal Information Signal line name Description Y DISPENSE MOT A Y DISPENSE MOT B Drive control signal of the DISPENSE MOTOR (Y) Y DISPENSE MOT XA Y DISPENSE MOT XB M DISPENSE MOT A M DISPENSE MOT B Drive control signal of the DISPENSE MOTOR (M) M DISPENSE MOT XA M DISPENSE MOT XB...
  • Page 863 Chapter 7 Wiring Diagrams and Signal Information § 8 FUSER FUSER ASSY PWBA MCU PL6.1.1 PL8.2.13 HARN ASSY FUSER2 PL6.1.2 P/J171 P/J17 P/J175 NC SNS P/J176 +3.3VDC P/J172 P/J173 FUSER EXIT SENSED (L) +3.3VDC PULL UP +3.3VDC EXIT SENSOR PWBA LVPS PL8.2.1 HARN ASSY LVPS2 HARN ASSY FUSER2...
  • Page 864 Chapter 7 Wiring Diagrams and Signal Information Signal line name Description Temperature data measured by Temp. Sensor for controlling temperature (analog value) Heat Roll surface temperature data measured by Temp. Sensor for detecting high temperature (analog value) FUSER EXIT SENSED (L) Paper detect signal of the Fuser Exit by the Sensor Photo +3.3VDC (EXIT SENSOR)
  • Page 865 Chapter 7 Wiring Diagrams and Signal Information § 9 CONTROLLER PWBA ESS PWBA MCU PL8.1.7 PL8.2.13 HARN ASSY ESS PL9.1.1 P/J101 P/J10 +3.3VDC +3.3VDC TEST PRINT +3.3VDC CREADY SREADY VSYNC K VSYNC C VSYNC M VSYNC Y HSYNC HARN ASSY ESS VIDEO PL9.1.2 P/J111 P/J11...
  • Page 866 Chapter 7 Wiring Diagrams and Signal Information Signal line name Description TEST PRINT Control signal for the TEST PRINT mode Status signal transmitted fro the PWBA MCU to the PWBA ESS Command signal transmitted from the PWBA ESS to the PWBA MCU CREADY Signal for indicating weather or not the printer is ready for...

  • Page 867: 250 Feeder

    Chapter 7 Wiring Diagrams and Signal Information § 10 250 FEEDER PWBA FEED H PWBA MCU PL12.2.1 PL8.2.13 HARN ASSY TRAY HARN ASSY OPTION PL12.3.23 PL3.1.20 INTERLOCK INTERLOCK P/J419 P/J273 P/J27 +24VDC +24VDC I/L +24VDC I/L +24VDC +3.3VDC +3.3VDC +3.3VDC DUP-HOT HARN ASSY TRAY COMP INTERLOCK...
  • Page 868 Chapter 7 Wiring Diagrams and Signal Information Signal line name Description DUP-HOT Control signal of the PWBA FEEDER TURN CL ON (L) +24VDC ON/OFF signal of the TURN CLUTCH FEED CL ON (L) +24VDC ON/OFF signal of the FEED CLUTCH PAPER EMPTY SENSED (L) Paper detect signal of the Feeder by the Sensor Photo +3.3VDC...

  • Page 869: Duplex

    Chapter 7 Wiring Diagrams and Signal Information § 11 DUPLEX PWBA MCU PWBA DUP PL8.2.13 HARNESS ASSY DUP HARN ASSY DUP RELAY HARN ASSY OPTION PL11.1.16 PL11.1.14 PL1.2.13 PL3.1.20 P/J601 P/J272 P/J271 P/J27 +3.3VDC +3.3VDC DUP-HOT +3.3VDC INTERLOCK INTERLOCK +24VDC +24VDC I/L +24VDC I/L +24VDC...
  • Page 870 Chapter 7 Wiring Diagrams and Signal Information Signal line name Description Control signal of the PWBA DUP DUP UP_A DUP UP_XA Drive control signal of the DUP MOTOR UP DUP UP_B DUP UP_XB DUP DOWN_A DUP DOWN_XA Drive control signal of the DUP MOTOR DOWN DUP DOWN_B DUP DOWN_XB DUP CL ON (L) +24VDC...
  • Page 871 Chapter 8 Printer Specifications Chapter 8 Printer Specifications CONTENTS 1. Configuration of Printer....................8 - 1 1.1 Basic Configuration.......................... 8 - 1 1.2 Functional Configuration ........................8 - 1 2. Electrical Properties....................8 - 2 2.1 Power Source ..........................8 - 2 2.2 Power Consumption.........................
  • Page 872 10.4.1 Cancel Print ......................... 8 - 22 10.4.2 Job Recovery ........................8 - 22 10.4.3 Job Time Out ........................8 - 22 10.4.4 Dell Color Track ........................8 - 22 10.4.5 Secure Print (/Store Print)....................8 - 22 10.4.6 Proof Print ..........................8 - 22 10.4.7 IP Filter..........................
  • Page 873 Chapter 8 Printer Specifications Chapter 8 Printer Specifications CONTENTS 10.6 ID Print ............................8 - 24 10.7 Non DELL Toner Mode ........................ 8 - 24 10.8 Utility Print............................ 8 - 25 10.8.1 Printer Settings List......................8 - 25 10.8.2 Panel Settings List Print....................... 8 - 25 10.8.3 Font List Print........................
  • Page 874 Chapter 8 Printer Specifications Chapter 8 Printer Specifications CONTENTS...

  • Page 875: Configuration Of Printer

    Chapter 8 Printer Specifications 1. Configuration of Printer 1.1 Basic Configuration The printer has the following basic configurations depending on the destination. • print engine main unit (SSI and 250 feeder unit as the standard paper feeding) • consumables (CRU) Rio08001KA 1.2 Functional Configuration Functional configuration of this printer is shown below.

  • Page 876: Electrical Properties

    Chapter 8 Printer Specifications 2. Electrical Properties 2.1 Power Source Two types of power source as follows are available for this printer, which are selected according to the specifications. - 100V/110V printer:..... voltage: 100-127VAC ±10% (90 ~ 140V), frequency: 50/60Hz ± 3Hz current capacity: 11A or less - 220 printer: ......

  • Page 877: Mechanical Properties

    Chapter 8 Printer Specifications 3. Mechanical Properties 3.1 Dimensions/Mass of Printer Width(mm) Depth(mm) Height(mm) Mass(kg) 20 (with CRU) * Depth of M/C is without paper tray. Rio08003KA 3.2 Dimensions/Mass of 250 Feeder (Option) Width(mm) Depth(mm) Height(mm) Mass(kg) Rio08013KA 8 – 3...

  • Page 878: Dimensions/Mass Of Duplex (Option)

    Chapter 8 Printer Specifications 3.3 Dimensions/Mass of Duplex (Option) Width(mm) Depth(mm) Height(mm) Mass(kg) 326.5 313.2 153.5 Rio08012KA 3.4 Dimensions/Mass of Consumables and CRUs 3.4.1 PHD Unit Width: 332mm Depth: 138mm Height: 196mm Mass: 3.37kg Reference: The PHD Unit has CRUM (CRU memory) to record information.

  • Page 879: Fuser Cru

    Chapter 8 Printer Specifications 3.4.2 FUSER CRU Width: 393mm Depth: 121mm Height: 130mm Mass: 1.5kg Rio08004KA 3.4.3 Black toner cartridge Width: 185.8mm Depth: 63mm Height: 40.5mm Mass: 0.1K kg Reference:The Black toner cartridge has CRUM (CRU memory) to record information. Wsb08005KA 3.4.4 Cyan toner cartridge Width: 185.8mm...

  • Page 880: Installation Space (Min. Installation Space)

    Chapter 8 Printer Specifications 3.5 Installation Space (min. installation space) Minimum space as shown below is required to install the printer when it is used for normal objects. (Space occupied by the operator is not included.) Top view 100mm 100mm 250mm 600mm Rio08007KA...

  • Page 881: Functions

    Chapter 8 Printer Specifications 4. Functions 4.1 Recording System Tandem electro-photographic system employing OPC drum and direct transfer by the transport belt 4.2 Exposure System Four laser beams semiconductor scanning system 4.3 Development System Development with 2-component developer 4.4 Fixing System Thermal fixing system 4.5 Resolution 600 dpi x 600 dpi...

  • Page 882: Operation Mode

    Chapter 8 Printer Specifications 4.6 Operation Mode The printer can be operated in either of 5 operation modes. The modes are switched over by command from the printer controller or change of printer operation, etc. Proceeding from power ON, low power mode or sleep mode to standby mode will take place after going through a warm up stage.

  • Page 883: Fpot (First Print Output Time)

    Chapter 8 Printer Specifications 4.8 FPOT (First Print Output Time) FPOT time of the printer is shown in the table below. The time required for the first sheet of paper to be delivered after the PRINT indication is given is calculated on the following conditions (rounded to one decimal place).

  • Page 884: Continuous Printing Speed

    Chapter 8 Printer Specifications 4.9 Continuous Printing Speed The continuous printing speed is shown in the below. Print Speed Paper Type/Size Input Tray Color Mode Simplex Duplex Color 78.0 sec or less 101.4 sec or less Standard Tray 61.5 sec or less 80.0 sec or less Plain/A4 Color...

  • Page 885: Input Properties

    Chapter 8 Printer Specifications 4.10 Input Properties 4.10.1 Paper pick-up system - Paper pick-up with paper tray Feeding method of this printer is ARRF method. 4.10.2 Paper pick-up capacity - Paper pick-up with paper tray • 250 sheet Paper Tray : 250 sheets or below 27.6mm of standard paper - SSI paper pick-up 1 sheet...

  • Page 886: Paper

    Chapter 8 Printer Specifications 4.12 Paper 4.12.1 Paper type Paper which can be used with this printer is classified into standard paper, general paper and special paper. - Standard paper Using this type of paper is recommended. Reliability, operability and print image quality are the application range of the specifications.

  • Page 887: Consumables

    Chapter 8 Printer Specifications 5. Consumables Consumables are usually replaced by costumers. In the event of recovery of failure attributable to consumables or isolation of failure, you may replace them. 5.1 Items of Consumables - Black toner cartridge Cartridge to supply black toner to the development unit. Black toner cartridge has CRUM (CRU memory) to record information.

  • Page 888: Chapter 8 Printer Specifications Contents

    Chapter 8 Printer Specifications Fuser PHD Unit Black Cartridge Separator Roller Feed Roller Cyan Cartridge Magenta Cartridge Yellow Cartridge Rio08010KA Separator Roller Feed Roller Rio08011KA 8 – 14...

  • Page 889: Operating Environment

    Chapter 8 Printer Specifications 6. Operating Environment 6.1 Installation Temperature / Humidity Installation temperature and humidity on the condition without condensation is as follows. At operating: 5-32 °C, 15-85%RH (No condensation) At standby: minus 20-40 °C, 5-85%RH (No condensation) 6.2 Installation Altitude 0 to 3,100m 6.3 Installation Horizontality Longitudinal levelness of table surface on which the printer is installed:1 degree or under...

  • Page 890: Safety / Environment Conditions

    Chapter 8 Printer Specifications 7. Safety / Environment Conditions afety Standard - 110V system UL60950-1 CSA C22.2 No.60950 - 220V system IEC60950-1 / EN60950-1 2001 7.2 Laser Safety Standard - 110V system FDA21CFR Chapter 1, Subchapter J, Section 1010, 1040 - 220V system IEC60825-1 Amendment 1 + Amendment 2 / EN60825-1 Amendment 11 + Amendment 2 Class 1 Laser Product...

  • Page 891: Print Image Quality

    Chapter 8 Printer Specifications 8. Print image Quality 8.1 Image Quality Guarantee Conditions The image quality is specified and guaranteed under the following conditions. 8.1.1 Environmental conditions Environment condition for evaluating image quality Temperature: 15-28 °C Humidity: 20-70%RH 8.1.2 Guaranteed paper The print image quality specified here is guaranteed with standard paper fed from the paper tray.

  • Page 892: Option To Be Installed By Users

    Chapter 8 Printer Specifications 9. Option 9.1 Option to be Installed by Users Users can install the following unit. - 250 Feeder Unit - Duplex Unit - Expansion memory (512MB / 1024MB) - Wireless Printer Adapter - Network Protocol Adapter 8 –...

  • Page 893: Ess Specification

    Chapter 8 Printer Specifications 10. ESS Specification 10.1 External Interface 10.1.1 USB Item Specification Connector Type-B x 1 Protocol USB2.0, High Speed Supported Client Windows 2000 / XP / 2003 / Vista / Server 2008 10.1.2 Ethernet (required the Network adaptor) Item Specification Connection...

  • Page 894: Network Protocol

    Chapter 8 Printer Specifications 10.2 Network Protocol 10.2.1 Printing Protocol Maximum Protocol Transport Supported Client Session TCP/IP Windows 2000 / XP / 2003 / Vista Port9100 TCP/IP Windows 2000 / XP / 2003 / Vista TCP/IP Windows Vista / 2008 TCP/IP Netware /IP Netware 5, 5.1, 6, 6.5...

  • Page 895: Decomposer

    Chapter 8 Printer Specifications 10.3 Decomposer 10.3.1 PDL Interface port Operating system PCL printing system data USB, TCP/P Windows 2000, XP, 2003, Vista, Server 2008 10.3.2 Font Font set Format Supported encoding Remarks 81 Fonts and 36 symbol 10.3.3 Image Area Usable Area Size Maximum : 215.9mm (8.5 in.) x 355.6mm (14 in.) 4.1 mm each from four edges (left, right, top and bottom) of...

  • Page 896: Job Control

    10.4.4 Dell Color Track Dell Color Track is a function to specify the availability of color print and to limit print volume per user. Only administrators are allowed to make limitation settings from the EWS.

  • Page 897: Logging

    Chapter 8 Printer Specifications 10.5 Logging 10.5.1 Job Logging The printer can retain up to 20 job logs. Job log can be printed instantly according to the user's request or automatically printed when the number of the retained job logs has reached 10. Job log includes the following information: •...

  • Page 898: Chapter 8 Printer Specifications Contents

    The user selects using the operation panel whether user name is printed or not and where it is printed. 10.7 Non DELL Toner Mode When life of toner cartridge has ended, the printer stops accepting print request (life of toner car- tridge is counted by the counter in CRUM).

  • Page 899: Utility Print

    Chapter 8 Printer Specifications 10.8 Utility Print 10.8.1 Printer Settings List Printer Settings List can be printed according to the user's request. Printer Settings List is printed in B/W on A4 size paper (Letter size paper for US) in the automatically selected paper tray.

  • Page 900: Job History Report

    Chapter 8 Printer Specifications 10.8.5 Job History Report The user can print Job History Report by requesting instant print or by setting auto print. Job History Report in B/W on A4 size (Letter size for the US) in the automatically selected paper tray.

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