No duplication or distribution of this document or any portion thereof shall take place without the express written permission of Motorola. No part of this manual may be reproduced, distributed, or transmitted in any form or by any means, electronic or mechanical, for any purpose without the express written permission of Motorola.
Page 5
® ASTRO APX™ 7000/ APX 7000XE Digital Portable Radios Basic Service Manual Contents Section 1: APX 7000 Radio Section 2: APX 7000XE Radio Section 3: Appendices...
Page 6
6875962M01-D Added APX 7000: UHF2/700-800 and UHF2/VHF bands Jun. 2010 6875962M01-E APX 7000: Updated Displays and Control Top parts lists. Feb. 2011 Added Band specific RF Boards reference into Exploded View parts list. APX 7000XE: Initial edition for APX 7000XE...
Product Accessories One (1) Year Motorola, at its option, will at no charge either repair the Product (with new or reconditioned parts), replace it (with a new or reconditioned Product), or refund the purchase price of the Product during the warranty period provided it is returned in accordance with the terms of this warranty. Replaced parts or boards are warranted for the balance of the original applicable warranty period.
Page 8
Warranty service will be provided by Motorola through one of its authorized warranty service locations. If you first contact the company which sold you the Product, it can facilitate your obtaining warranty service. You can also call Motorola at 1-888-567-7347 US/Canada.
Page 9
A. that MOTOROLA will be notified promptly in writing by such purchaser of any notice of such claim; B. that MOTOROLA will have sole control of the defense of such suit and all negotiations for its settlement or compromise; and C.
ASTRO APX 7000 700–800 MHz and UHF1 Model Chart..............1:xi ASTRO APX 7000 UHF1 and VHF Model Chart..................1:xii ASTRO APX 7000 700–800 MHz and UHF2 Model Chart..............1:xiii ASTRO APX 7000 UHF2 and VHF Model Chart................... 1:xiv Specifications for VHF Radios........................1:xv Specifications for 700–800 MHz Radios....................
Page 14
10.1 APX 7000 Dual Display Exploded View..................1:10-2 10.2 APX 7000 Dual Display Exploded View Parts List..............1:10-3 10.3 APX 7000 Top Display Exploded View ..................1:10-4 10.4 APX 7000 Top Display Exploded View Parts List ..............1:10-5 Index ....................1:Index-1...
SP Model Suffix Position 12 – Unique Model Variations Positions 2 & 3 – Model Series C = Cenelec 97 = APX 7000 N = Standard Package Position 4 - Frequency Band Position 11 – Version Less than 29.7MHz 336 to 410MHz Version Letter (Alpha) –...
Sec 1: x ASTRO APX 7000 700–800 MHz and VHF Model Chart ASTRO APX 7000 700–800 MHz and VHF Model Chart MODEL NUMBER: H97TGD9PW1_N FCC ID: AZ489FT7036 MODEL DESCRIPTION: 700–800 / VHF, APX 7000 Top Display Model Dual Display Model...
ASTRO APX 7000 700–800 MHz and UHF1 Model Chart Sec 1: xi ASTRO APX 7000 700–800 MHz and UHF1 Model Chart MODEL NUMBER: H97TGD9PW1_N FCC ID: AZ489FT7040 MODEL DESCRIPTION: 700–800 / UHF1, APX 7000 Top Display Model Dual Display Model...
Sec 1: xii ASTRO APX 7000 UHF1 and VHF Model Chart ASTRO APX 7000 UHF1 and VHF Model Chart MODEL NUMBER: H97TGD9PW1_N FCC ID: AZ489FT4886 MODEL DESCRIPTION: UHF1 / VHF, APX 7000 Top Display Model Dual Display Model ITEM NUMBER...
ASTRO APX 7000 700–800 MHz and UHF2 Model Chart Sec 1: xiii ASTRO APX 7000 700–800 MHz and UHF2 Model Chart MODEL NUMBER: H97TGD9PW1_N FCC ID: AZ489FT7042 MODEL DESCRIPTION: 700–800 / UHF2, APX 7000 Top Display Model Dual Display Model...
Sec 1: xiv ASTRO APX 7000 UHF2 and VHF Model Chart ASTRO APX 7000 UHF2 and VHF Model Chart MODEL NUMBER: H97TGD9PW1_N FCC ID: AZ489FT4893 MODEL DESCRIPTION: UHF2 / VHF, APX 7000 Top Display Model Dual Display Model ITEM NUMBER...
Specifications for VHF Radios Sec 1: xv Specifications for VHF Radios All specifications are per Telecommunications Industries Association TIA-603 unless otherwise noted. GENERAL RECEIVER TRANSMITTER Temperature Range: Frequency Range: 136–174 MHz Frequency Range: 136–174 MHz Operating: -30°C to +60°C Storage: -40°C to +85°C Bandwidth: 38 MHz...
Sec 1: xvi Specifications for 700–800 MHz Radios Specifications for 700–800 MHz Radios All specifications are per Telecommunications Industries Association TIA-603 unless otherwise noted. GENERAL RECEIVER TRANSMITTER Temperature Range: Frequency Range: Frequency Range: Operating: -30°C to +60°C 700 MHz: 764–776 MHz 700 MHz: 763–775;...
Specifications for UHF1 Radios Sec 1: xvii Specifications for UHF1 Radios All specifications are per Telecommunications Industries Association TIA-603 unless otherwise noted. GENERAL RECEIVER TRANSMITTER Temperature Range: Frequency Range: 380–470 MHz Frequency Range: 380–470 MHz Operating: -30°C to +60°C Storage: -40°C to +85°C Bandwidth: 90 MHz...
Sec 1: xviii Specifications for UHF2 Radios Specifications for UHF2 Radios All specifications are per Telecommunications Industries Association TIA-603 unless otherwise noted. GENERAL RECEIVER TRANSMITTER Temperature Range: Frequency Range: 450–520 MHz Frequency Range: 450–520 MHz Operating: -30°C to +60°C Storage: -40°C to +85°C Bandwidth: 70 MHz...
Included in this manual are radio specifications for the VHF(136–174 MHz), UHF1 (380–470 MHz), UHF2 (450–520 MHz) and 764–870 MHz frequency bands, a general description of ASTRO APX 7000 models, recommended test equipment, service aids, radio alignment procedures, general maintenance recommendations, procedures for assembly and disassembly, and exploded views and parts lists.
(380–470 MHz) frequency bands, UHF2 (450–520 MHz) and 764–870 MHz frequency bands, and, VHF (136–174 MHz) and UHF2 (450–520 MHz) frequency bands. The ASTRO APX 7000 radio provides improved voice quality across more coverage area. The digital process, called embedded signaling, intermixes system signaling information with digital voice, resulting in improved system reliability and the capability of supporting a multitude of advanced features.
In order to avoid operating outside the limits set by the FCC, we recommend that you align the ASTRO APX 7000 radio’s reference oscillator every time the radio is taken apart, or once per year, whichever comes first. (See Section “6.5.1 Reference Oscillator Alignment”...
Page 32
Ensure that no oily substances come in contact with this vent. • (APX 7000 R Radios Only) The APX 7000 R radio is designed to be submerged to a maximum depth of six (6) feet, with a maximum submersion time of 2 hours per U.S.
UHF2 (450–520 MHz), 764 to 870 MHz, VHF/764 to 870 MHz, UHF1/764 to 870 MHz and VHF/ UHF1, UHF2/764 to 870 MHz and VHF/UHF2, frequency bands. All ASTRO APX 7000 radios are capable of both analog operation (12.5 kHz or 25 kHz bandwidths), ASTRO mode (digital) operation (12.5 kHz only) and X2-TDMA mode (25 kHz only).
Basic Theory of Operation: Analog Mode of Operation Sec 1: 3-5 RMT Port UHF2 DPLXR SP3T ΣΔ Dec. Filter RF/Vocon Connector 18Mhz Abacus III Figure 3-7. Receiver Block Diagram (UHF2 and VHF) 3.2.1.1 GPS The GPS architecture employs a single chip GPS receiver which decodes GPS signals at 1575.42 MHz.
Page 38
Sec 1: 3-6 Basic Theory of Operation: Analog Mode of Operation 3.2.1.2 VHF Front-End From the first band select switch, a VHF signal is routed to the first pre-selector filter followed by an LNA and a second pre-selector filter. Both filters are discrete and fixed designs and are used to band limit the incoming energy and suppress known spurious responses such as Image and the ½...
Basic Theory of Operation: Analog Mode of Operation Sec 1: 3-7 3.2.1.6 Analog To Digital Converter The ADC IC's front end down converts the first IF to a second IF, a 2.25 MHz signal. The second IF is sampled at 18 MHz, a signal generated by an integrated clock synthesizer. The sampled signal is decimated by a factor of 900 to 20 kHz and converted to SSI format at the ADC's output.
Sec 1: 3-8 Basic Theory of Operation: Analog Mode of Operation Switch Log amp Power Detector FET UHF1 RF Switch Digital RF Attenuator TX Buffer Amp To Antenna Harmonic Filters SP2T RF Switch Driver Amplifier To RMT Port FET 700/800 Coupler SP3T RF Switch Rev Power Detection...
Basic Theory of Operation: Analog Mode of Operation Sec 1: 3-9 Switch Log amp Power Detector FET UHF2 RF Switch Digital RF Attenuator TX Buffer Amp To Antenna Harmonic Filters SP2T RF Switch Driver Amplifier To RMT Port FET 700/800 Coupler SP3T RF Switch Rev Power Detection...
Sec 1: 3-10 Basic Theory of Operation: Digital (ASTRO) Mode of Operation 3.2.2.1 VHF Transmit Once a VHF frequency for transmit has been selected, the Trident IC and its accompanying logic circuitry enable the correct voltage controlled oscillator which then generates the desired transmit frequency.
Basic Theory of Operation: Controller Section Sec 1: 3-11 Controller Section The controller section (see Figure 3-14) comprises of five functional sections that are split among three boards, which are the VOCON, EXPANSION and OPTION boards. The main functional section consists of a dual core ARM and DSP controller, an encryption processor (MACE), Flash memory, and a Double Data Rate Synchronous Dynamic Random Access Memory (DDR SDRAM).
Page 44
Sec 1: 3-12 Basic Theory of Operation: Controller Section The power and most clocks to the controller devices are provided by the MAKO IC and external switching and linear regulators on board. A Complex Programmable Logic Array (CPLD) IC divides the 24.576 Mhz clock from MAKO to source OMAP's 32 kHz Real Time Clock, and MACE's 4 Mhz main clock.
Chapter 4 Recommended Test Equipment and Service Aids This chapter provides lists of recommended test equipment and service aids, as well as information on field programming equipment that can be used in servicing and programming ASTRO APX 7000 radios. Recommended Test Equipment...
“Appendix B. Replacement Parts Ordering” on page B-1. While all of these items are available from Motorola, most are standard shop equipment items, and any equivalent item capable of the same performance may be substituted for the item listed. Table 4-2. Service Aids...
Recommended Test Equipment and Service Aids: Field Programming Sec 1: 4-3 Table 4-2. Service Aids (Continued) Motorola Part Description Application Number RLN4460_ Portable Test Set Used for radio performance checks. Connects to radio’s universal connector and allows remote switching and signal injection/outputs for test equipment measurements.
Page 48
Sec 1: 4-4 Recommended Test Equipment and Service Aids: Field Programming Notes...
Chapter 5 Performance Checks This chapter covers performance checks used to ensure that the ASTRO APX 7000 radio meets published specifications. The recommended test equipment listed in the previous section approaches the accuracy of the manufacturing equipment, with a few exceptions. Accuracy of the test equipment must be maintained in compliance with the manufacturer’s recommended calibration...
Page 50
Sec 1: 5-2 Performance Checks: Test Equipment Setup Initial equipment control settings should be as indicated in Table 5-1 and should be the same for all performance checks and alignment procedures, except as noted. Table 5-1. Initial Equipment Control Settings System Analyzer Test Set Power Supply...
Performance Checks: Display Radio Test Mode (Dual-Display Version) Sec 1: 5-3 Display Radio Test Mode (Dual-Display Version) This section provides instructions for performing tests in display radio test mode. 5.2.1 Access the Test Mode To enter the display radio test mode: 1.
Page 52
Sec 1: 5-4 Performance Checks: Display Radio Test Mode (Dual-Display Version) Table 5-2. Test-Mode Displays (Continued) Name of Display Description Appears FLASHcode The FLASH codes as programmed in the Always codeplug RF band 1 The radio’s operating frequency Always RF band 2 The radio’s operating frequency When the radio has more than 1 operating frequency...
5.2.2 RF Test Mode When the ASTRO APX 7000 radio is operating in its normal environment, the radio's microcomputer controls the RF channel selection, transmitter key-up, and receiver muting, according to the customer codeplug configuration. However, when the unit is on the bench for testing, alignment, or repair, it must be removed from its normal environment using a special routine, called RF TEST MODE.
Page 54
Sec 1: 5-6 Performance Checks: Display Radio Test Mode (Dual-Display Version) Table 5-4. Test Environments (Continued) Display Description Function Carrier RX: unsquelch always Unsquelch TX: mic audio ** On radios equipped with secure option. ***All deviation values are based on deviation tuning of this mode.
Page 56
5.3.2 RF Test Mode When the ASTRO APX 7000 radio is operating in its normal environment, the radio's microcomputer controls the RF channel selection, transmitter key-up, and receiver muting, according to the customer codeplug configuration. However, when the unit is on the bench for testing, alignment, or repair, it must be removed from its normal environment via a special routine, called RF TEST MODE.
Performance Checks: Receiver Performance Checks Sec 1: 5-9 Receiver Performance Checks The following tables outline the performance checks for the receiver. Table 5-5. Receiver Performance Checks Test Name System Analyzer Radio Test Set Comments Reference RF Control: Monitor TEST MODE CSQ PTT to continuous VHF: 2.0 ppm Frequency...
Sec 1: 5-10 Performance Checks: Transmitter Performance Checks Table 5-6. Receiver Tests for ASTRO Conventional Channels* (Continued) Test Name System Analyzer Radio Test Set Comments Audio Output Mode: Proj 25 Std Radio Tuner PTT to OFF Distortion < 3.0% Distortion RF Control: Gen Software not (center)
Page 59
Performance Checks: Transmitter Performance Checks Sec 1: 5-11 Table 5-7. Transmitter Performance Checks (Continued) Test Name System Analyzer Radio Test Set Comments Voice RF Control: Monitor As above Remove Press PTT button on radio. Modulation Meter: RF Display modulation input. Say “four”...
Chapter 6 Radio Alignment Procedures This chapter describes both receiver and transmitter radio alignment procedures. Test Setup A personal computer (PC) and tuner software are required to align the radio. Refer to the applicable manual for installation and setup procedures for the software. To perform the alignment procedures, the radio must be connected to the PC and to a universal test set.
Radio Alignment Procedures: Tuner Main Menu Tuner Main Menu › › › Select Tuner from the START menu by clicking Start Program Files Motorola › › ASTRO 25 Products ASTRO 25 Tuner. To read the radio, use the File Read Device menu or click on Figure 6-2 illustrates how the alignment screens are organized.
Radio Alignment Procedures: Softpot Sec 1: 6-3 Figure 6-3. Typical Softpot Screen Adjusting the softpot value sends information to the radio to increase (or decrease) the voltage in the corresponding circuit. For example, left-clicking the UP spin button in the New Softpot Value scroll box on the Reference Oscillator screen instructs the radio’s microcomputer to increase the voltage across a varactor in the reference oscillator, which increases the frequency.
Sec 1: 6-4 Radio Alignment Procedures: Radio Information Radio Information Figure 6-4 shows a typical Radio Information screen. This screen is informational only and cannot be directly changed. Figure 6-4. Radio Information Screen Transmitter Alignments 6.5.1 Reference Oscillator Alignment Adjustment of the reference oscillator is critical for proper radio operation. Improper adjustment will result not only in poor operation, but also in a misaligned radio that will interfere with other users operating on adjacent channels.
Radio Alignment Procedures: Transmitter Alignments Sec 1: 6-5 • Initial setup using the 8901_ Series Modulation Analyzer: - Press the green Automatic Operation button on the analyzer. - Press the FREQ key. - Type 7.1 followed by SPCL button to set the 8901B_ modulation analyzer for maximum accuracy.
Page 66
Sec 1: 6-6 Radio Alignment Procedures: Transmitter Alignments Figure 6-7. Reference Oscillator Alignment Screen (UHF2 and VHF) 2. Make sure the Communication Analyzer is in Manual mode. VHF and 700–800 MHz, UHF1 and 700–800 MHz ,and, UHF2 and 700–800 MHz •...
Page 67
Radio Alignment Procedures: Transmitter Alignments Sec 1: 6-7 6.5.2 Power Characterization Points Tuning of the radio is done through Power Characterization Points tuning screen. 1. Select the TX Power Characterization Points alignment screen. See Figure 6-8, Figure 6-9, Figure 6-10, Figure 6-11 Figure 6-12.
Page 68
Sec 1: 6-8 Radio Alignment Procedures: Transmitter Alignments Figure 6-9. Transmit Power Characterization Points Alignment Screen (UHF1 and 700–800 MHz) Figure 6-10. Transmit Power Characterization Points Alignment Screen (UHF1 and VHF)
Page 69
Radio Alignment Procedures: Transmitter Alignments Sec 1: 6-9 Figure 6-11. Transmit Power Characterization Points Alignment Screen (UHF2 and 700–800 MHz) Figure 6-12. Transmit Power Characterization Points Alignment Screen (UHF2 and VHF)
Sec 1: 6-10 Radio Alignment Procedures: Transmitter Alignments 6.5.3 Power Characterization Tuning Tuning of the radio is done through Power Characterization tuning screen. IMPORTANT: Power Characterization Tuning Points must be tuned before tuning Power Characterization Tuning. NOTE: a.The longer the RF cable, the more the attenuation of the power reading. b.Use a standard 50 ohm cable c.Remember to set the Communication Analyzer to baseband power.
Radio Alignment Procedures: Transmitter Alignments Sec 1: 6-13 6.5.4 PA Saturation Reference Tuning Tuning is done through PA Saturation Referencing screen. 1. Select the PA Saturation Reference alignment screen. The screen indicates the transmit frequencies to be used. See Figure 6-18, Figure 6-19,...
Radio Alignment Procedures: Transmitter Alignments Sec 1: 6-15 Figure 6-21. PA Saturation Referencing Alignment Screen (UHF2 and 700–800 MHz) Figure 6-22. PA Saturation Referencing Alignment Screen (UHF2 and VHF)
Page 76
Sec 1: 6-16 Radio Alignment Procedures: Transmitter Alignments 6.5.5 Transmit Deviation Balance Alignment This alignment procedure balances the modulation contributions of the low- and high-frequency portions of a baseband signal. Proper alignment is critical to the operation of signalling schemes that have very low frequency components (for example, DPL) and could result in distorted waveforms if improperly adjusted.
Radio Alignment Procedures: Transmitter Alignments Sec 1: 6-19 Figure 6-27. Transmit Deviation Balance Alignment Screen (UHF2 and VHF) 9. Left-click the PTT Tone: High button. 10. Adjust the softpot value until the measured deviation/voltage, when using the high tone, is within +/- 1.5% of the value observed when using the Low Tone.
Sec 1: 6-20 Radio Alignment Procedures: Front End Filter Alignment Front End Filter Alignment This procedure should only be attempted by qualified service technicians. The alignment procedure adjusts the front end receiver bandpass filters for the best receiver sensitivity and selectivity. This procedure should be performed for all test frequencies to allow for proper software interpolation of frequencies between the test frequencies in the band (see Figure 6-28...
Radio Alignment Procedures: Front End Filter Alignment Sec 1: 6-21 6.6.2 Procedure for UHF Range 2 (Auto Tune) Tuning of the radio is done through Rx Front End Filter tuning screen 1. Select the Rx Front End Filter alignment screen. See Figure 6-29.
Selecting External will route the same signal to the radio's accessory connector audio output. Selecting Mute will disable the audio output. NOTE: There will be no audio option available for APX 7000 when performing a Bit Error Rate Test.
Radio Alignment Procedures: Performance Testing Sec 1: 6-23 NOTE: When Continuous Operation = Yes, all fields will be grayed out while the test is in progress. They will be enabled when the STOP button is pressed. When Continuous Operation = No, a wait cursor will be displayed while the test is in progress and return to normal when the test is done.
Sec 1: 6-24 Radio Alignment Procedures: Performance Testing 6.7.2 Transmitter Test Pattern The Transmitter Test Pattern test is used to transmit specific test patterns at a desired frequency so that the user can perform tests on the radio’s transmitter (see Figure 6-31).
Chapter 7 Encryption This chapter provides procedures for using the encryption capability of your radio. The following procedures are outlined: • Loading an encryption key • Selecting an encryption key • Selecting an Index (only applicable to Dual Display configured radios) •...
Sec 1: 7-2 Encryption: Select an Encryption Key Select an Encryption Key You can select an encryption key using either the menu or the keypad. 7.3.1 Use the Menu To select an encryption key using the menu: > 1. Press until the display shows “KEY”.
Encryption: Select an Encryption Index Sec 1: 7-3 Select an Encryption Index This feature lets the user select one or more groups of several encryption keys from among the available keys stored in the radio. For example, the radio could have a group of three keys structured to one index, and another group of three different keys structured to another index.
Sec 1: 7-4 Encryption: Erase an Encryption Key < > – Press to find the desired key. The display shows the selected key and the available menu selections shown in Table 7-1. – Using the keypad, enter the location number of the desired key. The display shows the selected key, as well as the available menu selections shown in Table 7-1.
Items in parentheses ( ) throughout this chapter refer to item numbers in the exploded view diagrams and their associated parts lists. This chapter also has procedures for removing and installing the APX 7000 radio’s standard accessories and changing the Volume and Frequency Knobs.
Disassembly/Reassembly Procedures: Required Tools and Supplies Sec 1: 8-5 Required Tools and Supplies Table 8-2. Required Tools and Supplies Motorola Supplier Tools Supplier Remarks Part Number Part Number Bit, Torx IP8 – – – Torx T8 may be used, but Torx Plus IP8 is...
Sec 1: 8-6 Disassembly/Reassembly Procedures: Antenna Antenna This section explains how to attach and remove the antenna. 8.4.1 Attach Antenna To attach the antenna: With the radio turned off, turn the antenna clockwise to attach it to the radio. Figure 8-3. Attaching the Antenna 8.4.2 Remove Antenna To remove the antenna:...
30 seconds after battery removal. NOTE: The Motorola-approved battery shipped with the APX 7000 radio is uncharged. Prior to using a new battery, charge it per the recommended procedure for the battery. 8.5.1...
Sec 1: 8-8 Disassembly/Reassembly Procedures: Battery 2. Verify that the Memory Door (33) is closed by ensuring the door is fully seated and the catch feature on the tab is in the main chassis notch. Memory Door Figure 8-6. Attaching Battery – Memory Door 3.
Page 97
Disassembly/Reassembly Procedures: Battery Sec 1: 8-9 8.5.2 Remove Battery To remove the battery: 1. With the radio turned off, squeeze the two latches located near the bottom, on the sides of the battery. Battery Latch (other one on opposite side) Figure 8-8.
Sec 1: 8-10 Disassembly/Reassembly Procedures: Universal Connector Cover Universal Connector Cover This section explains how to remove and attach the Universal Connector Cover (43). When the universal connector is not in use, keep it covered with the Universal Connector Cover. 8.6.1 Remove Universal Connector Cover To remove the Universal Connector Cover (43):...
Page 99
Disassembly/Reassembly Procedures: Universal Connector Cover Sec 1: 8-11 8.6.2 Attach Universal Connector Cover To attach the Universal Connector Cover: 1. Insert the hooked end of the cover into the pocket. Engage the hook beneath the undercut and swing the cover down onto the radio. Ensure the cover is seated properly and the screw is aligned into the threaded hole.
Sec 1: 8-12 Disassembly/Reassembly Procedures: Radio Disassembly Radio Disassembly This section contains instructions for disassembling the radio's main subassemblies. Prepare the radio for disassembly: • Turn off the radio by rotating the On/Off/Volume Knob (12) fully counterclockwise until a click is heard.
Page 101
Disassembly/Reassembly Procedures: Radio Disassembly Sec 1: 8-13 8.7.2 Removal of the Speaker Module (B) 1. Remove the top two screws (28) as shown in Figure 8-15. Top Screws (28) Port Seal (25) Speaker Cone Figure 8-15. Remove Top Screws 2. Carefully pick out the Speaker Module (23) with the Black Stick and swing it out of the Main Chassis Assembly (K) as shown in Figure 8-16.
Sec 1: 8-14 Disassembly/Reassembly Procedures: Radio Disassembly Connector Plug (32) Expansion Board Assembly (42) Flex Connectors Figure 8-17. Remove Flex Connectors and Expansion Board Assembly 2. Remove the Expansion Board Assembly (C) by gently lifting up the right side of the PCB as shown in Figure 8-17.
Page 103
Disassembly/Reassembly Procedures: Radio Disassembly Sec 1: 8-15 4. If the RF Board Assembly (F) is to be removed, use the Black Stick to unplug the antenna coax cable from the RF Board Assembly as shown in Figure 8-20. Antenna Coax Cable Connector Figure 8-20.
Page 104
Sec 1: 8-16 Disassembly/Reassembly Procedures: Radio Disassembly 8.7.5 Removal of the Back Chassis Assembly (E, M) 1. Dual Display version: Gently separate the Back Chassis Assembly (E) from the Main Chassis Assembly (K) to allow access to disconnect the flex connection between both chassis. This connector is located near the top of the radio.
Page 105
Disassembly/Reassembly Procedures: Radio Disassembly Sec 1: 8-17 8.7.6 Removal of the RF Board Assembly (F) NOTE: Reconfirm the coax cable connector on the bottom side of the RF Board is disconnected before removing the RF Board. 1. Unplug the RF Board Assembly (F) from the VOCON Board Assembly (G, N) by using the Black Stick.
Page 106
Sec 1: 8-18 Disassembly/Reassembly Procedures: Radio Disassembly 8.7.7 Removal of the VOCON Board Assembly (G, N) NOTE: Reconfirm the Flex connector between the Control Top Assembly (J) and the VOCON Board Assembly (G, N) or, if so equipped, the Option Board is disconnected (see step 3 on page 1:8-14).
Disassembly/Reassembly Procedures: Radio Disassembly Sec 1: 8-19 Frequency Knob (13) Volume Knob (12) Torque Adder (15) Antenna Spanner Nut (19) Volume Spanner Nut (17) Antenna Washer (18) Volume Washer (16) Figure 8-25. Remove Knobs and Fastener Hardware iv. Gently lift the Control Top Bezel Assembly (11) and with the aid of the Black Stick, pop the Secure Lever (14) off the Frequency shaft as shown in Figure 8-26.
Sec 1: 8-20 Disassembly/Reassembly Procedures: Serviceable Components of the Main Sub-Assemblies Gently separate the Control Top Assembly (J) from the Main Chassis Assembly (K). NOTE: Place the Control Top Assembly (J) and the remaining Main Chassis Assembly (K) on an ESD safe surface free from debris. Serviceable Components of the Main Sub-Assemblies 8.8.1 Servicing Main Chassis Assembly (K)
Page 109
Disassembly/Reassembly Procedures: Serviceable Components of the Main Sub-Assemblies Sec 1: 8-21 8.8.1.3 Servicing Antenna O-ring: 1. Complete steps from Section 8.7.1. through Section 8.7.9. Section “8.7 Radio Disassembly” on page 1:8-12. 2. Remove the O-ring (5) with the Black Stick. 3.
Page 110
Sec 1: 8-22 Disassembly/Reassembly Procedures: Serviceable Components of the Main Sub-Assemblies Chassis Ground Contact (6) Figure 8-29. Remove Chassis Ground Contact NOTE: There are no other serviceable components on the Main Chassis Assembly (K). 8.8.2 Servicing Control Top Assembly (J) Control Top Assembly (9) Control Top Seal (10) Figure 8-30.
Disassembly/Reassembly Procedures: Serviceable Components of the Main Sub-Assemblies Sec 1: 8-23 8.8.3 Servicing Knobs and Top Bezel Assembly (H) Volume Knob (12) Frequency Knob (13) Torque Adder (15) Antenna Spanner Nut (19) Volume Spanner Nut (17) Antenna Washer (18) Volume Washer (16) Control Top Bezel Assembly (11) Secure Lever (14) Figure 8-31.
Page 112
Sec 1: 8-24 Disassembly/Reassembly Procedures: Serviceable Components of the Main Sub-Assemblies 8.8.5 Servicing of RF Board Assembly Complete steps 8.7.1 through 8.7.6 Section “8.7 Radio Disassembly” on page 1:8-12. Battery Connector Seal (41) RF Board Assembly (F) Inner Thermal Pad (40) Outer Thermal Pad (39) Figure 8-33.
Disassembly/Reassembly Procedures: Serviceable Components of the Main Sub-Assemblies Sec 1: 8-25 8.8.6 Servicing of Expansion Board Assembly 1. Complete steps 8.7.1 through 8.7.3 Section “8.7 Radio Disassembly” on page 1:8-12. Expansion Board Assembly (C) Figure 8-34. Expansion Board Assembly NOTE: There are no serviceable components on the Expansion Board Assembly. 8.8.7 Servicing Back Chassis Assembly (E) –...
Page 114
Sec 1: 8-26 Disassembly/Reassembly Procedures: Serviceable Components of the Main Sub-Assemblies 4. Clean the area to ensure it is free of adhesive and debris once the Display is completely removed. 5. Ensure there are no foreign material on the new Color Display or the Lens (22). 6.
Page 115
Disassembly/Reassembly Procedures: Serviceable Components of the Main Sub-Assemblies Sec 1: 8-27 8.8.8 Servicing Back Chassis Assembly (M) – Top Display Version Back Chassis Assembly (46) Figure 8-36. Back Chassis Assembly (Top Display Version) NOTE: There are No serviceable Components on the Back Chassis Assembly. 8.8.9 Servicing Main Housing (D) –...
Page 116
Sec 1: 8-28 Disassembly/Reassembly Procedures: Serviceable Components of the Main Sub-Assemblies 8.8.9.2 FM Label (50) NOTE: There is no need to remove any components in order to service the FM Label (50). 1. Scrape off the FM Label (50) with the Black Stick. 2.
Page 117
Disassembly/Reassembly Procedures: Serviceable Components of the Main Sub-Assemblies Sec 1: 8-29 4. Remove the liner and place the label in the recess. 5. Press the label. NOTE: There are No Other serviceable components on the Main Housing Assembly (L). 8.8.11 Servicing Speaker Module (B) 1.
Sec 1: 8-30 Disassembly/Reassembly Procedures: Serviceable Components of the Main Sub-Assemblies 8.8.12 Servicing Speaker Grille Assembly (A) Speaker Grille Label (44) Speaker Grille Figure 8-40. Speaker Grille Assembly NOTE: Grille Label will be damaged during disassembly. 8.8.12.1 Servicing Grille Label NOTE: There is no need to remove any components in order to service the Speaker Grille Label (44).
Disassembly/Reassembly Procedures: Radio Reassembly Sec 1: 8-31 Radio Reassembly This section contains instructions for reassembling the radio. 8.9.1 Reassemble the Main Sub Assemblies 8.9.1.1 Assemble Control Top Assembly (J) to Main Chassis Assembly (K) Control Top Screws (31) Control Top Assembly (9) Figure 8-41.
Page 120
Sec 1: 8-32 Disassembly/Reassembly Procedures: Radio Reassembly 2. While holding down the bezel, place the Volume Washer (16) onto the Volume Shaft. See Figure 8-42. 3. Tighten the Volume Spanner Nut (17) by hand first to avoid cross threading. Then, torque the nut with the Volume Spanner Bit at 8 in-lbs.
Page 121
Disassembly/Reassembly Procedures: Radio Reassembly Sec 1: 8-33 VOCON Board Assembly (G, N) Figure 8-44. Insert VOCON Board 8.9.1.4 Assemble RF Board Assembly (F) Always replace with new thermal pads. See Section “8.8.5.2 Thermal Pads” on page 1:8-24. 1. Inspect the Battery Connector Seal (41) on the RF Board Assembly (F) for any damage or debris.
Page 122
Sec 1: 8-34 Disassembly/Reassembly Procedures: Radio Reassembly 8.9.1.5 Assemble Back Chassis Assembly (E, M) Dual Display version: 1. Inspect the Back Chassis Assembly seal for any debris or foreign material. 2. Connect the Back Chassis Flex to the VOCON board (G). 3.
Page 123
Disassembly/Reassembly Procedures: Radio Reassembly Sec 1: 8-35 8.9.1.7 Assemble Expansion Board Assembly (C) Connector Plug (32) Expansion Board Assembly (42) Flex Connectors Antenna Coax Cable Figure 8-48. Assemble Expansion Board Assembly 1. If the Control Top Assembly (J) or VOCON Board Assembly (G, N) was NOT removed skip to step 2.
Page 124
Sec 1: 8-36 Disassembly/Reassembly Procedures: Radio Reassembly 8.9.1.8 Assemble Option Board Assembly (if so equipped) 1. Connect the Option Board Assembly to the VOCON Board Assembly. Ensure it is completely connected as shown in Figure 8-50. Option Board Figure 8-50. Assemble Option Board 2.
Page 125
Disassembly/Reassembly Procedures: Radio Reassembly Sec 1: 8-37 NOTE: Avoid any lubricant to come in contact with any internal components. 2. Ensure the Seal is free from any debris or foreign material. 3. Align the Speaker Module's Pin feature located on the bottom edge directly below the speaker, into the hole on the chassis hook feature.
Page 126
Sec 1: 8-38 Disassembly/Reassembly Procedures: Radio Reassembly 8.9.1.10 Assemble Speaker Grille Assembly (A) 1. Install the Speaker Grille (A) by inserting the top lip under the control top bezel and rotating the grille into place. See Figure 8-55. Center Screws (29) Memory Door (33) Figure 8-55.
(6) feet of water for two hours. 8.10.2 Servicing APX 7000 R radios shipped from the Motorola factory have passed vacuum testing and should not be disassembled. If disassembly is necessary, refer to qualified service personnel and service shops capable of restoring the watertight integrity of the radio.
Page 128
Sec 1: 8-40 Disassembly/Reassembly Procedures: Ensuring Radio Submergibility 8.10.6 Reassembly Do not reassemble the radio without first performing the following preliminary inspection procedure. To reassemble the radio: 1. Inspect the seal on the Back Chassis Assembly (E, M) for any damage or foreign material. 2.
Page 129
Disassembly/Reassembly Procedures: Ensuring Radio Submergibility Sec 1: 8-41 8.10.7.2 Attaching Grille Eliminator Screws Grille Eliminator Vacuum Adapter Figure 8-58. Attaching Grille Eliminator 1. Remove the Speaker Grille (27) by following steps in Section 8.7.1 on page 1:8-12 remove the Memory Door (33). 2.
Page 130
Sec 1: 8-42 Disassembly/Reassembly Procedures: Ensuring Radio Submergibility • If the needle falls more than 2 inHg, the radio fails the vacuum test and the radio might leak if submerged. Additional troubleshooting of the radio is required. i. Keep the Grille Eliminator and Vacuum Adapter on but remove the Vacuum Pump from the Vacuum Adapter.
Disassembly/Reassembly Procedures: Ensuring Radio Submergibility Sec 1: 8-43 8. Watch for any continuous series of bubbles. A steady stream of bubbles indicates a sign of leakage. NOTE: Some accumulation of air may be entrapped in the main housing which may cause a false diagnosis of a leak.
Page 132
Sec 1: 8-44 Disassembly/Reassembly Procedures: Ensuring Radio Submergibility 8.10.9.3 Battery Contact Seal • If leak occurs due to damage to the Battery Connector Seal (41), it will need to be replaced. 8.10.9.4 Back Chassis • If leak occurs through the Color Display Lens (22), replace it. •...
Level one and two troubleshooting will support only radio alignment, programming, battery replacement, and knob replacement, and circuit board replacement. Component-level service information can be found in the “ASTRO APX 7000/ APX 7000XE Portable Radios Detailed Service Manual,” Motorola publication number 6875961M01.
Sec 1: 9-2 Basic Troubleshooting: Operational Error Codes Table 9-1. Power-Up Error Code Displays (Continued) Error Description Corrective Action Code 02/90 General DSP Hardware Failure (DSP startup message not Turn the radio off, then on received correctly) 09/10 Secure Hardware Error Turn the radio off, then on 09/90 Secure Hardware Fatal Error...
Basic Troubleshooting: Transmitter Troubleshooting Sec 1: 9-3 Table 9-3. Receiver Troubleshooting Chart (Continued) Correction or Test Symptom Possible Cause (Measurements at Room Temperature) Radio On; Front Display Off High operating Allow radio to return to normal operating temperature (above temperature. °...
Sec 1: 9-4 Basic Troubleshooting: Encryption Troubleshooting Table 9-4. Transmitter Troubleshooting Chart (Continued) Correction or Test (Measurements Symptom Possible Cause Taken at Room Temperature) No/Low signaling 1. Programming Check programming (PL, DPL, MDC) 2. VOCON Board Send radio to depot Cannot Set Deviation RF Board Send radio to depot...
Basic Troubleshooting: Bluetooth Troubleshooting Sec 1: 9-5 Bluetooth Troubleshooting Table 9-7 lists the possible causes of, and corrections for, bluetooth problems. Table 9-7. Bluetooth Troubleshooting Chart Message Displayed Possible Cause Corrective Action Non_Audio dev connect failed / Displayed when the accessory fails to connect Clear all pairing Audio device connect failed after pairing.
Page 138
Sec 1: 9-6 Basic Troubleshooting: Bluetooth Troubleshooting Notes...
Chapter 10 Exploded Views and Parts Lists This chapter contains exploded views and associated parts lists for the ASTRO APX 7000 digital portable radios. The following table lists the exploded views for the APX 7000 radio in different configurations: Table 10-1. APX 7000 Exploded Views...
Exploded Views and Parts Lists: APX 7000 Dual Display Exploded View Parts List Sec 1: 10-3 10.2 APX 7000 Dual Display Exploded View Parts NOTE: Item Motorola Part List Description 1. HIGH IMPACT GREEN and PUBLIC SAFETY YELLOW Colored Housings can be serviced in Number the depot and can be ordered via AAD.
Sec 1: 10-4 Exploded Views and Parts Lists: APX 7000 Top Display Exploded View 10.3 APX 7000 Top Display Exploded View NOTE: Refer to Dual Display view for items not exploded. Parts shown here are exclusive to Top Display version.
Exploded Views and Parts Lists: APX 7000 Top Display Exploded View Parts List Sec 1: 10-5 10.4 APX 7000 Top Display Exploded View Parts List Item Motorola Part Description Number NHN7001_ Assy, Front Housing, Top Display (Black) 01009304009 Assy, Front Housing, Top Display (Yellow)
Sec 1: 10-6 Exploded Views and Parts Lists: APX 7000 Top Display Exploded View Parts List Table 10-2. Compatibility Table Compatibility Table Assy, Control Top – 1375044C02 – – ● ● ● ● ● ● ● ● Assy, Control Top –1375044C01 –...
Index Index bit error rate test 1:6-22 bluetooth troubleshooting chart 1:9-5 Numerics 700–800 MHz chassis ground contact radio specifications 1:xvi servicing 1:8-21 700–800 MHz and UHF1 chassis pads model chart 1:xi servicing 1:8-20 700–800 MHz and UHF2 chassis screw boss cap model chart 1:xiii servicing 1:8-20 700–800 MHz and VHF...
Page 146
Sec 1: Index-2 Index vocon board assembly removing 1:8-18 display radio key, encryption test mode erasing test environments 1:5-5 all keys 1:7-4 test frequencies 1:5-5 key zeroization 1:7-3 dual-display version loading 1:7-1 control top and keypad test mode 1:5-6 selecting with keypad 1:7-2 entering test mode 1:5-3 selecting with menu 1:7-2 RF test mode 1:5-5...
Page 147
Index Sec 1: Index-3 option/expansion board RF board assembly troubleshooting chart 1:9-4 assemble 1:8-33 removing 1:8-17 servicing 1:8-24 RF test mode dual-display version 1:5-5 performance checks top-display version 1:5-8 receiver 1:5-9 ruggedized radios test setup 1:5-1 handling precautions 1:2-2 transmitter 1:5-10 submergibility checks 1:2-1 performance test tuner 1:6-22...
Page 148
Sec 1: Index-4 Index power-up error codes 1:9-1 receiver problem chart 1:9-2 transmitter problem chart 1:9-3 test equipment tuner recommended 1:4-1 bit error rate test 1:6-22 specialized submersibility 1:8-39 introduction 1:6-1 test mode, entering main menu 1:6-2 dual-display version 1:5-3 performance test 1:6-22 top-display version 1:5-7 radio information screen 1:6-4...
Page 151
Table of Contents Sec 2: iii Table of Contents Model Numbering, Charts, and Specifications........2:viii Portable Radio Model Numbering System .................... 2:viii ASTRO APX 7000XE 700–800 MHz and VHF Model Chart ..............2:ix ASTRO APX 7000XE 700–800 MHz and UHF1 Model Chart..............2:x ASTRO APX 7000XE UHF1 and VHF Model Chart ................2:xi ASTRO APX 7000XE 700–800 MHz and UHF2 Model Chart..............
Page 152
Sec 2: iv Table of Contents Chapter 6 Radio Alignment Procedures.......... 2:6-1 Test Setup........................... 2:6-1 Tuner Main Menu........................2:6-2 Softpot............................2:6-2 Radio Information........................2:6-4 Transmitter Alignments ....................... 2:6-4 Front End Filter Alignment ......................2:6-20 Performance Testing......................... 2:6-22 Chapter 7 Encryption ................ 2:7-1 Load an Encryption Key......................
List of Figures Sec 2: vii Figure 8-5. Attaching Battery – Memory Door..................2:8-7 Figure 8-6. Attaching Battery – Slide into Position ................2:8-7 Figure 8-7. Squeezing the Release Latches ..................2:8-8 Figure 8-8. Removing the Battery ......................2:8-8 Figure 8-9. Removing the Thumb Screw....................2:8-9 Figure 8-10.
Model Numbering, Charts, and Specifications Portable Radio Model Numbering System Typical Model Number: Position: 12 13 Position 1 – Type of Unit Positions 13 – 16 H = Hand-Held Portable SP Model Suffix Position 12 – Unique Model Variations Positions 2 & 3 – Model Series C = Cenelec 49 = APX 7000XE N = Standard Package...
Sub-Assembly, Back Chassis, Top Display MNUR4001_ Assembly, RF Board 38009295001 Grip, Insert 36009258001 Knob, Frequncy 36009257001 Knob, Volume NNTN8160_ Bluetooth Upgrade Kit PMLN5335_ User Guide CD, APX 7000/APX 7000XE Note: X =Item Included. • Refer Appendix A for antennas, batteries and other applicable accessories.
Sub-Assembly, Back Chassis, Top Display MNUS4000_ Assembly, RF Board 38009295001 Grip, Insert 36009258001 Knob, Frequncy 36009257001 Knob, Volume NNTN8160_ Bluetooth Upgrade Kit PMLN5335_ User Guide CD, APX 7000/APX 7000XE Note: X =Item Included. • Refer Appendix A for antennas, batteries and other applicable accessories.
Sub-Assembly, Back Chassis, Top Display MNUT4000_ Assembly, RF Board 38009295001 Grip, Insert 36009258001 Knob, Frequncy 36009257001 Knob, Volume NNTN8160_ Bluetooth Upgrade Kit PMLN5335_ User Guide CD, APX 7000/APX 7000XE Note: X =Item Included. • Refer Appendix A for antennas, batteries and other applicable accessories.
Sub-Assembly, Back Chassis, Top Display MNUS4002_ Assembly, RF Board 38009295001 Grip, Insert 36009258001 Knob, Frequncy 36009257001 Knob, Volume NNTN8160_ Bluetooth Upgrade Kit PMLN5335_ User Guide CD, APX 7000/APX 7000XE Note: X =Item Included. • Refer Appendix A for antennas, batteries and other applicable accessories.
Sub-Assembly, Back Chassis, Top Display MNUT4004_ Assembly, RF Board 38009295001 Grip, Insert 36009258001 Knob, Frequncy 36009257001 Knob, Volume NNTN8160_ Bluetooth Upgrade Kit PMLN5335_ User Guide CD, APX 7000/APX 7000XE Note: X =Item Included. • Refer Appendix A for antennas, batteries and other applicable accessories.
Sec 2: xiv Specifications for VHF Radios Specifications for VHF Radios All specifications are per Telecommunications Industries Association TIA-603 unless otherwise noted. GENERAL RECEIVER TRANSMITTER Temperature Range: Frequency Range: 136–174 MHz Frequency Range: 136–174 MHz Operating: -30°C to +60°C Storage: -40°C to +85°C Bandwidth: 38 MHz...
Specifications for 700–800 MHz Radios Sec 2: xv Specifications for 700–800 MHz Radios All specifications are per Telecommunications Industries Association TIA-603 unless otherwise noted. GENERAL RECEIVER TRANSMITTER Temperature Range: Frequency Range: Frequency Range: Operating: -30°C to +60°C 700 MHz: 764–776 MHz 700 MHz: 763–775;...
Sec 2: xvi Specifications for UHF1 Radios Specifications for UHF1 Radios All specifications are per Telecommunications Industries Association TIA-603 unless otherwise noted. GENERAL RECEIVER TRANSMITTER Temperature Range: Frequency Range: 380–470 MHz Frequency Range: 380–470 MHz Operating: -30°C to +60°C Storage: -40°C to +85°C Bandwidth: 90 MHz...
Specifications for UHF2 Radios Sec 2: xvii Specifications for UHF2 Radios All specifications are per Telecommunications Industries Association TIA-603 unless otherwise noted. GENERAL RECEIVER TRANSMITTER Temperature Range: Frequency Range: 450–520 MHz Frequency Range: 450–520 MHz Operating: -30°C to +60°C Storage: -40°C to +85°C Bandwidth: 70 MHz...
Page 166
Sec 2: xviii Specifications for UHF2 Radios Notes...
Chapter 1 Introduction This manual contains information needed for Levels One and Two radio servicing. Level One servicing consists of radio programming, radio alignment, knobs replacement, and installation and removal of the antenna, belt clip, battery, and universal connector cover. Level Two servicing covers disassembly and reassembly of the radio to replace circuit boards.
® FLASHport The ASTRO APX 7000XE radio utilizes Motorola’s FLASHport technology. FLASHport makes it possible to add software that drives the radio’s capabilities both at the time of purchase and later on. Previously, changing a radio’s features and capabilities meant significant modifications or buying a new radio.
Chapter 2 Basic Maintenance This chapter describes preventive maintenance and handling precautions. Each of these topics provides information vital to the successful operation and maintenance of your radio. General Maintenance In order to avoid operating outside the limits set by the FCC, we recommend that you align the ASTRO APX 7000XE radio’s reference oscillator every time the radio is taken apart, or once per year, whichever comes first.
Page 170
Sec 2: 2-2 Basic Maintenance: Handling Precautions • The APX 7000XE radio has a vent port that allows for pressure equalization in the radio. Never poke this vent with any objects, such as needles, tweezers, or screwdrivers. This could create a leak path into the radio and, the radio’s submergibility will be lost.
Chapter 3 Basic Theory of Operation This chapter discusses the basic operational theory of the ASTRO APX 7000XE radio, which is a wideband, synthesized radio available in the VHF (136–174 MHz), UHF1 (380–470 MHz), UHF2 (450–520 MHz), 764 to 870 MHz, VHF/764 to 870 MHz, UHF1/764 to 870 MHz and VHF/ UHF1, UHF2/764 to 870 MHz and VHF/UHF2, frequency bands.
Sec 2: 3-2 Basic Theory of Operation: Analog Mode of Operation Analog Mode of Operation This section provides an overview of the analog mode receive and transmit theory of operation. 3.2.1 Receiving The RF signal is received at the antenna and is routed through the Auxiliary and Multi Switch (SP3T) ICs.
Page 173
Basic Theory of Operation: Analog Mode of Operation Sec 2: 3-3 RMT Port UHF1 DPLXR SP3T ΣΔ Dec. Filter RF/Vocon Connector 18Mhz Abacus III Figure 3-4. Receiver Block Diagram (UHF1 and VHF) 700/800 RMT Port DPLXR SP3T UHF2 ΣΔ Dec. Filter RF/Vocon Connector...
Page 174
Sec 2: 3-4 Basic Theory of Operation: Analog Mode of Operation RMT Port UHF2 DPLXR SP3T ΣΔ Dec. Filter RF/Vocon Connector 18Mhz Abacus III Figure 3-6. Receiver Block Diagram (UHF2 and VHF) 3.2.1.1 GPS The GPS architecture employs a single chip GPS receiver which decodes GPS signals at 1575.42 MHz.
Page 175
Basic Theory of Operation: Analog Mode of Operation Sec 2: 3-5 3.2.1.2 VHF Front-End From the first band select switch, a VHF signal is routed to the first pre-selector filter followed by an LNA and a second pre-selector filter. Both filters are discrete and fixed designs and are used to band limit the incoming energy and suppress known spurious responses such as Image and the ½...
Page 176
Sec 2: 3-6 Basic Theory of Operation: Analog Mode of Operation 3.2.1.6 Analog To Digital Converter The ADC IC's front end down converts the first IF to a second IF, a 2.25 MHz signal. The second IF is sampled at 18 MHz, a signal generated by an integrated clock synthesizer. The sampled signal is decimated by a factor of 900 to 20 kHz and converted to SSI format at the ADC's output.
Page 177
Basic Theory of Operation: Analog Mode of Operation Sec 2: 3-7 Switch Log amp Power Detector FET UHF1 RF Switch Digital RF Attenuator TX Buffer Amp To Antenna Harmonic Filters SP2T RF Switch Driver Amplifier To RMT Port FET 700/800 Coupler SP3T RF Switch Rev Power Detection...
Page 178
Sec 2: 3-8 Basic Theory of Operation: Analog Mode of Operation Switch Log amp Power Detector FET UHF2 RF Switch Digital RF Attenuator TX Buffer Amp To Antenna Harmonic Filters SP2T RF Switch Driver Amplifier To RMT Port FET 700/800 Coupler SP3T RF Switch Rev Power Detection...
Basic Theory of Operation: Digital (ASTRO) Mode of Operation Sec 2: 3-9 3.2.2.1 VHF Transmit Once a VHF frequency for transmit has been selected, the Trident IC and its accompanying logic circuitry enable the correct voltage controlled oscillator which then generates the desired transmit frequency.
Sec 2: 3-10 Basic Theory of Operation: Controller Section Controller Section The controller section (see Figure 3-13) comprises of five functional sections that are split among three boards, which are the VOCON, EXPANSION and OPTION boards. The main functional section consists of a dual core ARM and DSP controller, an encryption processor (MACE), Flash memory, and a Double Data Rate Synchronous Dynamic Random Access Memory (DDR SDRAM).
Page 181
Basic Theory of Operation: Controller Section Sec 2: 3-11 The power and most clocks to the controller devices are provided by the MAKO IC and external switching and linear regulators on board. A Complex Programmable Logic Array (CPLD) IC divides the 24.576 Mhz clock from MAKO to source OMAP's 32 kHz Real Time Clock, and MACE's 4 Mhz main clock.
Page 182
Sec 2: 3-12 Basic Theory of Operation: Controller Section Notes...
The “Characteristics” column is included so that equivalent equipment may be substituted; however, when no information is provided in this column, the specific Motorola model listed is either a unique item or no substitution is recommended.
“Appendix B. Replacement Parts Ordering” on page B-1. While all of these items are available from Motorola, most are standard shop equipment items, and any equivalent item capable of the same performance may be substituted for the item listed. Table 4-2. Service Aids...
Recommended Test Equipment and Service Aids: Field Programming Sec 2: 4-3 Table 4-2. Service Aids (Continued) Motorola Part Description Application Number RLN4460_ Portable Test Set Used for radio performance checks. Connects to radio’s universal connector and allows remote switching and signal injection/outputs for test equipment measurements.
Page 186
Sec 2: 4-4 Recommended Test Equipment and Service Aids: Field Programming Notes...
Chapter 5 Performance Checks This chapter covers performance checks used to ensure that the ASTRO APX 7000XE radio meets published specifications. The recommended test equipment listed in the previous section approaches the accuracy of the manufacturing equipment, with a few exceptions. Accuracy of the test equipment must be maintained in compliance with the manufacturer’s recommended calibration schedule.
Sec 2: 5-2 Performance Checks: Top-Display Version Radio Test Mode Initial equipment control settings should be as indicated in Table 5-1 and should be the same for all performance checks and alignment procedures, except as noted. Table 5-1. Initial Equipment Control Settings System Analyzer Test Set Power Supply...
Page 189
Performance Checks: Top-Display Version Radio Test Mode Sec 2: 5-3 5.2.2 RF Test Mode When the ASTRO APX 7000XE radio is operating in its normal environment, the radio's microcomputer controls the RF channel selection, transmitter key-up, and receiver muting, according to the customer codeplug configuration.
Page 190
Sec 2: 5-4 Performance Checks: Top-Display Version Radio Test Mode Table 5-3. Test Environments (Continued) Display Description Function ASTRO RX: none TX: Digital Voice Carrier RX: unsquelch always Unsquelch TX: mic audio ** On radios equipped with secure option. ***All deviation values are based on deviation tuning of this mode.
Performance Checks: Receiver Performance Checks Sec 2: 5-5 Receiver Performance Checks The following tables outline the performance checks for the receiver. Table 5-4. Receiver Performance Checks Test Name System Analyzer Radio Test Set Comments Reference RF Control: Monitor TEST MODE CSQ PTT to continuous VHF: 2.0 ppm Frequency...
Sec 2: 5-6 Performance Checks: Transmitter Performance Checks Table 5-5. Receiver Tests for ASTRO Conventional Channels* (Continued) Test Name System Analyzer Radio Test Set Comments Audio Output Mode: Proj 25 Std Radio Tuner PTT to OFF Distortion < 3.0% Distortion RF Control: Gen Software not (center)
Page 193
Performance Checks: Transmitter Performance Checks Sec 2: 5-7 Table 5-6. Transmitter Performance Checks (Continued) Test Name System Analyzer Radio Test Set Comments Voice RF Control: Monitor As above Remove Press PTT button on radio. Modulation Meter: RF Display modulation input. Say “four”...
Chapter 6 Radio Alignment Procedures This chapter describes both receiver and transmitter radio alignment procedures. Test Setup A personal computer (PC) and tuner software are required to align the radio. Refer to the applicable manual for installation and setup procedures for the software. To perform the alignment procedures, the radio must be connected to the PC and to a universal test set.
Radio Alignment Procedures: Tuner Main Menu Tuner Main Menu › › › Select Tuner from the START menu by clicking Start Program Files Motorola › › ASTRO 25 Products ASTRO 25 Tuner. To read the radio, use the File Read Device menu or click on Figure 6-2 illustrates how the alignment screens are organized.
Page 197
Radio Alignment Procedures: Softpot Sec 2: 6-3 Figure 6-3. Typical Softpot Screen Adjusting the softpot value sends information to the radio to increase (or decrease) the voltage in the corresponding circuit. For example, left-clicking the UP spin button in the New Softpot Value scroll box on the Reference Oscillator screen instructs the radio’s microcomputer to increase the voltage across a varactor in the reference oscillator, which increases the frequency.
Sec 2: 6-4 Radio Alignment Procedures: Radio Information Radio Information Figure 6-4 shows a typical Radio Information screen. This screen is informational only and cannot be directly changed. Figure 6-4. Radio Information Screen Transmitter Alignments 6.5.1 Reference Oscillator Alignment Adjustment of the reference oscillator is critical for proper radio operation. Improper adjustment will result not only in poor operation, but also in a misaligned radio that will interfere with other users operating on adjacent channels.
Page 199
Radio Alignment Procedures: Transmitter Alignments Sec 2: 6-5 • Initial setup using the 8901_ Series Modulation Analyzer: - Press the green Automatic Operation button on the analyzer. - Press the FREQ key. - Type 7.1 followed by SPCL button to set the 8901B_ modulation analyzer for maximum accuracy.
Sec 2: 6-6 Radio Alignment Procedures: Transmitter Alignments Figure 6-7. Reference Oscillator Alignment Screen (UHF2 and VHF) 2. Make sure the Communication Analyzer is in Manual mode. VHF and 700–800 MHz, UHF1 and 700–800 MHz ,and, UHF2 and 700–800 MHz •...
Page 201
Radio Alignment Procedures: Transmitter Alignments Sec 2: 6-7 6.5.2 Power Characterization Points Tuning of the radio is done through Power Characterization Points tuning screen. 1. Select the TX Power Characterization Points alignment screen. See Figure 6-8, Figure 6-9, Figure 6-10, Figure 6-11 Figure 6-12.
Page 202
Sec 2: 6-8 Radio Alignment Procedures: Transmitter Alignments Figure 6-9. Transmit Power Characterization Points Alignment Screen (UHF1 and 700–800 MHz) Figure 6-10. Transmit Power Characterization Points Alignment Screen (UHF1 and VHF)
Page 203
Radio Alignment Procedures: Transmitter Alignments Sec 2: 6-9 Figure 6-11. Transmit Power Characterization Points Alignment Screen (UHF2 and 700–800 MHz) Figure 6-12. Transmit Power Characterization Points Alignment Screen (UHF2 and VHF)
Page 204
Sec 2: 6-10 Radio Alignment Procedures: Transmitter Alignments 6.5.3 Power Characterization Tuning Tuning of the radio is done through Power Characterization tuning screen. IMPORTANT: Power Characterization Tuning Points must be tuned before tuning Power Characterization Tuning. NOTE: a.The longer the RF cable, the more the attenuation of the power reading. b.Use a standard 50 ohm cable c.Remember to set the Communication Analyzer to baseband power.
Page 205
Radio Alignment Procedures: Transmitter Alignments Sec 2: 6-11 Figure 6-14. Transmit Power Characterization Alignment Screen (UHF1 and 700–800 MHz) Figure 6-15. Transmit Power Characterization Alignment Screen (UHF1 and VHF)
Page 206
Sec 2: 6-12 Radio Alignment Procedures: Transmitter Alignments Figure 6-16. Transmit Power Characterization Alignment Screen (UHF2 and 700–800 MHz) Figure 6-17. Transmit Power Characterization Alignment Screen (UHF2 and VHF)
Page 207
Radio Alignment Procedures: Transmitter Alignments Sec 2: 6-13 6.5.4 PA Saturation Reference Tuning Tuning is done through PA Saturation Referencing screen. 1. Select the PA Saturation Reference alignment screen. The screen indicates the transmit frequencies to be used. See Figure 6-18, Figure 6-19,...
Page 208
Sec 2: 6-14 Radio Alignment Procedures: Transmitter Alignments Figure 6-19. PA Saturation Referencing Alignment Screen (UHF1 and 700–800 MHz) Figure 6-20. PA Saturation Referencing Alignment Screen (UHF1 and VHF)
Page 209
Radio Alignment Procedures: Transmitter Alignments Sec 2: 6-15 Figure 6-21. PA Saturation Referencing Alignment Screen (UHF2 and 700–800 MHz) Figure 6-22. PA Saturation Referencing Alignment Screen (UHF2 and VHF)
Page 210
Sec 2: 6-16 Radio Alignment Procedures: Transmitter Alignments 6.5.5 Transmit Deviation Balance Alignment This alignment procedure balances the modulation contributions of the low- and high-frequency portions of a baseband signal. Proper alignment is critical to the operation of signalling schemes that have very low frequency components (for example, DPL) and could result in distorted waveforms if improperly adjusted.
Page 213
Radio Alignment Procedures: Transmitter Alignments Sec 2: 6-19 Figure 6-27. Transmit Deviation Balance Alignment Screen (UHF2 and VHF) 9. Left-click the PTT Tone: High button. 10. Adjust the softpot value until the measured deviation/voltage, when using the high tone, is within +/- 1.5% of the value observed when using the Low Tone.
Sec 2: 6-20 Radio Alignment Procedures: Front End Filter Alignment Front End Filter Alignment This procedure should only be attempted by qualified service technicians. The alignment procedure adjusts the front end receiver bandpass filters for the best receiver sensitivity and selectivity. This procedure should be performed for all test frequencies to allow for proper software interpolation of frequencies between the test frequencies in the band (see Figure 6-28...
Page 215
Radio Alignment Procedures: Front End Filter Alignment Sec 2: 6-21 6.6.2 Procedure for UHF Range 2 (Auto Tune) Tuning of the radio is done through Rx Front End Filter tuning screen 1. Select the Rx Front End Filter alignment screen. See Figure 6-29.
Sec 2: 6-22 Radio Alignment Procedures: Performance Testing Performance Testing 6.7.1 Bit Error Rate This section describes the Bit Error Rate (BER) test of the radio’s receiver at a desired frequency (see Figure 6-30). 6.7.1.1 Bit Error Rate Fields Set up the R2670 Communication Analyzer as follows: 1.
Page 217
Radio Alignment Procedures: Performance Testing Sec 2: 6-23 NOTE: When Continuous Operation = Yes, all fields will be grayed out while the test is in progress. They will be enabled when the STOP button is pressed. When Continuous Operation = No, a wait cursor will be displayed while the test is in progress and return to normal when the test is done.
Page 218
Sec 2: 6-24 Radio Alignment Procedures: Performance Testing 6.7.2 Transmitter Test Pattern The Transmitter Test Pattern test is used to transmit specific test patterns at a desired frequency so that the user can perform tests on the radio’s transmitter (see Figure 6-31).
Chapter 7 Encryption This chapter provides procedures for using the encryption capability of your radio. The following procedures are outlined: • Loading an encryption key • Selecting an encryption key • Selecting an Index (only applicable to Dual Display configured radios) •...
Chapter 8 Disassembly/Reassembly Procedures This chapter provides detailed procedures for disassembling/reassembling and ensuring submergibility of the APX 7000XE radios. When performing these procedures, refer to “Chapter 10: Exploded Views and Parts Lists” on page 2:10-1 and the diagrams that accompany the text.
Sec 2: 8-4 Disassembly/Reassembly Procedures: Required Tools and Supplies Required Tools and Supplies Table 8-2. Required Tools and Supplies Motorola Supplier Tools Supplier Remarks Part Number Part Number Bit, Torx IP8 – – – Torx T8 may be used, but Torx Plus IP8 is...
Disassembly/Reassembly Procedures: Antenna Sec 2: 8-5 Antenna This section explains how to attach and remove the antenna. 8.4.1 Attach Antenna To attach the antenna: With the radio turned off, turn the antenna clockwise to attach it to the radio. Figure 8-2. Attaching the Antenna 8.4.2 Remove Antenna To remove the antenna:...
30 seconds after battery removal. NOTE: The Motorola-approved battery shipped with the APX 7000XE radio is uncharged. Prior to using a new battery, charge it per the recommended procedure for the battery. 8.5.1...
Page 227
Disassembly/Reassembly Procedures: Battery Sec 2: 8-7 2. Verify that the Memory Door (28) is closed by ensuring the door is fully seated and the catch feature on the tab is in the main chassis notch. Memory Door (28) Figure 8-5. Attaching Battery – Memory Door 3.
Page 228
Sec 2: 8-8 Disassembly/Reassembly Procedures: Battery 8.5.2 Remove Battery To remove the battery: 1. With the radio turned off, squeeze the two latches located near the bottom, on the sides of the battery. Battery Latch (other one on opposite side) Figure 8-7.
Disassembly/Reassembly Procedures: Universal Connector Cover Sec 2: 8-9 Universal Connector Cover This section explains how to remove and attach the Universal Connector Cover (38). When the universal connector is not in use, keep it covered with the Universal Connector Cover. 8.6.1 Remove Universal Connector Cover To remove the Universal Connector Cover (38):...
Page 230
Sec 2: 8-10 Disassembly/Reassembly Procedures: Universal Connector Cover 8.6.2 Attach Universal Connector Cover To attach the Universal Connector Cover: 1. Insert the hooked end of the cover into the pocket. Engage the hook beneath the undercut and swing the cover down onto the radio. Ensure the cover is seated properly and the screw is aligned into the threaded hole.
Disassembly/Reassembly Procedures: Radio Disassembly Sec 2: 8-11 Radio Disassembly This section contains instructions for disassembling the radio's main subassemblies. Prepare the radio for disassembly: • Turn off the radio by rotating the On/Off/Volume Knob (12) fully counterclockwise until a click is heard.
Page 232
Sec 2: 8-12 Disassembly/Reassembly Procedures: Radio Disassembly 8.7.2 Removal of the Speaker Module (B) 1. Remove the top two screws (23) as shown in Figure 8-14. Top Screws (23) Port Seal (20) Speaker Cone Figure 8-14. Remove Top Screws 2. Carefully pick out the Speaker Module (18) with the Black Stick and swing it out of the Main Chassis Assembly (K) as shown in Figure 8-15.
Page 233
Disassembly/Reassembly Procedures: Radio Disassembly Sec 2: 8-13 8.7.3 Removal of the Expansion Board Assembly (C) 1. Using the Black Stick, unplug the two flex connectors located on the left and right side of the Expansion Board Assembly (36). Unfold and straighten the flex located on the right side as shown in Figure 8-16.
Page 234
Sec 2: 8-14 Disassembly/Reassembly Procedures: Radio Disassembly 3. If the RF Board Assembly (F) is to be removed, use the Black Stick to unplug the antenna coax cable from the RF Board Assembly as shown in Figure 8-19. Antenna Coax Cable Connector Figure 8-19.
Page 235
Disassembly/Reassembly Procedures: Radio Disassembly Sec 2: 8-15 8.7.5 Removal of the Back Chassis Assembly (E) • Back Chassis Assembly (E) has no connections and can be removed by just separating the the two chassis apart. Back Chassis Assembly (17) Connector Figure 8-21.
Page 236
Sec 2: 8-16 Disassembly/Reassembly Procedures: Radio Disassembly Connector Small Coax Cable RF Board Assembly (32) Figure 8-22. Remove RF Board Assembly 8.7.7 Removal of the VOCON Board Assembly (G) NOTE: Reconfirm the Flex connector between the Control Top Assembly (J) and the VOCON Board Assembly (G) or, if so equipped, the Option Board is disconnected (see step 2 on page...
Page 237
Disassembly/Reassembly Procedures: Radio Disassembly Sec 2: 8-17 2. With a pair of pliers, grasp the Frequency Knob and pull it upward, until it is free from its shaft. B. Remove the Volume Knob To remove the Volume Knob (12): 1. Hold the radio in one hand so that the top of the radio faces upward and the front of the radio faces you.
Sec 2: 8-18 Disassembly/Reassembly Procedures: Serviceable Components of the Main Sub-Assemblies Serviceable Components of the Main Sub-Assemblies 8.8.1 Servicing Main Chassis Assembly (K) O Ring (6) Microphone Seal (19) Thermal Pad (9) Thermal Pad (9) Coin Cell Pad (8) Universal Connector Cap (29) Chassis Ground Contact (7) Figure 8-26.
Page 239
Disassembly/Reassembly Procedures: Serviceable Components of the Main Sub-Assemblies Sec 2: 8-19 8.8.1.4 Servicing Microphone Membrane 1. Complete steps from Section 8.7.1. through Section 8.7.4. Section “8.7 Radio Disassembly” on page 2:8-11. 2. Carefully peel off the Microphone Membrane (19) from the Main Chassis Assembly (4). 3.
Page 240
Sec 2: 8-20 Disassembly/Reassembly Procedures: Serviceable Components of the Main Sub-Assemblies 8.8.2 Servicing Control Top Assembly (J) Control Top Assembly (10) Figure 8-28. Control Top Assembly and Control Top Seal 8.8.2.1 Control Top Main Seal 1. Complete steps from Section 8.7.1. through Section 8.7.9.
Page 241
Disassembly/Reassembly Procedures: Serviceable Components of the Main Sub-Assemblies Sec 2: 8-21 8.8.4 Servicing VOCON Board Assembly (G) Battery (31) VOCON Board Figure 8-30. VOCON Board Assembly 8.8.4.1 Back up Battery 1. Complete steps from Section 8.7.1. through Section 8.7.7. Section “8.7 Radio Disassembly”...
Page 242
Sec 2: 8-22 Disassembly/Reassembly Procedures: Serviceable Components of the Main Sub-Assemblies 8.8.5.2 Thermal Pads 1. Scrape off both thermal pads (33, 34) from the amplifiers and/or Main chassis with the Black Stick. 2. Ensure there are no debris or residue left on the amplifier's surfaces. 3.
Page 243
Disassembly/Reassembly Procedures: Serviceable Components of the Main Sub-Assemblies Sec 2: 8-23 8.8.7 Servicing Back Chassis Assembly (E) Back Chassis Assembly (17) Figure 8-33. Back Chassis Assembly NOTE: There are No serviceable Components on the Back Chassis Assembly. 8.8.8 Servicing Main Housing (D) Main Housing Assembly (1) Blank/FM Label (2) Figure 8-34.
Page 244
Sec 2: 8-24 Disassembly/Reassembly Procedures: Serviceable Components of the Main Sub-Assemblies 8.8.9 Servicing Speaker Module (B) 1. Complete steps 8.7.1 through 8.7.2 Section “8.7 Radio Disassembly” on page 2:8-11. Port Seal (20) Port Seal Label (21) Microphone Membrane (19) Speaker Module (18) Figure 8-35.
Disassembly/Reassembly Procedures: Radio Reassembly Sec 2: 8-25 Radio Reassembly This section contains instructions for reassembling the radio. 8.9.1 Reassemble the Main Sub Assemblies 8.9.1.1 Assemble Top Control Assembly (J) to Main Chassis Assembly (K) Control Top Screws (26) Control Top Assembly (10) Control Top Seal (14) Figure 8-36.
Page 246
Sec 2: 8-26 Disassembly/Reassembly Procedures: Radio Reassembly 2. Align the D-shaped part of the Frequency Shaft with the D-shape hole in the Frequency Knob (13) and press the Frequency Knob into place. NOTE: Considerable force is needed to press the knobs into place. The use of a solid surface may be required.
Page 247
Disassembly/Reassembly Procedures: Radio Reassembly Sec 2: 8-27 8.9.1.4 Assemble RF Board Assembly (F) Always replace with new thermal pads. See Section “8.8.5.2 Thermal Pads” on page 2:8-22. 1. Inspect the Battery Connector Seal (35) on the RF Board Assembly (F) for any damage or debris.
Page 248
Sec 2: 8-28 Disassembly/Reassembly Procedures: Radio Reassembly 8.9.1.5 Assemble Back Chassis Assembly (E) 1. Inspect the Back Chassis Assembly seal for any debris or foreign material. 2. Set the Back Chassis Assembly (E) onto the Main Chassis Assembly (K). Pull Belt Black Stick Back Chassis Assembly (17) Connector...
Page 249
Disassembly/Reassembly Procedures: Radio Reassembly Sec 2: 8-29 8.9.1.7 Assemble Expansion Board Assembly (C) Connector Plug (27) Expansion Board Assembly ( Flex Connectors Antenna Coax Cable Figure 8-43. Assemble Expansion Board Assembly 1. If the Control Top Assembly (J) or VOCON Board Assembly (G) was NOT removed skip to step 2.
Page 250
Sec 2: 8-30 Disassembly/Reassembly Procedures: Radio Reassembly 8.9.1.8 Assemble Option Board Assembly (if so equipped) 1. Connect the Option Board Assembly to the VOCON Board Assembly. Ensure it is completely connected as shown in Figure 8-45. Option Board Figure 8-45. Assemble Option Board 2.
Page 251
Disassembly/Reassembly Procedures: Radio Reassembly Sec 2: 8-31 8.9.1.9 Assemble Speaker Module (B) Do not touch the speaker cone or the Port Seal (20). Take extra precaution to make sure neither the speaker nor the breather pad is damaged. 1. Apply a thin film of Lubricant (Part Number 1110027B23) to the upper two corners of the Main Chassis (4) in the Speaker Module (18) opening as shown in Figure 8-47.
Sec 2: 8-32 Disassembly/Reassembly Procedures: Radio Reassembly IMPORTANT: For proper sealing, Speaker Module (B) must be held down during the torquing of the screws. Top Screws (23) Port Seal (20) Speaker Cone Figure 8-49. Insert Top Screws 8.9.1.10 Assemble Speaker Grille Assembly (A) 1.
(6) feet of water for two hours. 8.10.2 Servicing APX 7000XE radios shipped from the Motorola factory have passed vacuum testing and should not be disassembled. If disassembly is necessary, refer to qualified service personnel and service shops capable of restoring the watertight integrity of the radio.
Page 254
Sec 2: 8-34 Disassembly/Reassembly Procedures: Ensuring Radio Submergibility 8.10.4 Specialized Test Equipment This section summarizes the specialized test equipment necessary for testing the integrity of ASTRO APX 7000XE radios. To ensure that the radio is truly a watertight unit, special testing, test procedures, and specialized test equipment are required.
Page 255
Disassembly/Reassembly Procedures: Ensuring Radio Submergibility Sec 2: 8-35 8.10.7.1 Vacuum Tool Setup 1. Attach one end of the hose to the Vacuum Pump. Attach the other side of the hose to the Vacuum Adapter. 2. Tool Leak Test: Block the open end of the Vacuum Adapter. Pull the knob on the Vacuum Pump to create vacuum.
Page 256
Sec 2: 8-36 Disassembly/Reassembly Procedures: Ensuring Radio Submergibility 4. Observe the gauge for approximately 2 minutes. • If the needle falls less than 2 inHg, the radio passes the vacuum test. i. Remove the Grille Eliminator ii. Visually inspect the Port Seal Label (21) for proper adhesion to the Speaker Module (18).
Page 257
Disassembly/Reassembly Procedures: Ensuring Radio Submergibility Sec 2: 8-37 6. Operate the pump until the gauge reads approximately 1 psig. Pressure must remain between 0.5 psig and 1.5 psig. Pressure lower then 0.5 psig may allow water into the radio, which will damage the radio. Ensure that the pressure NEVER exceeds 1.5 psig.
Page 258
Sec 2: 8-38 Disassembly/Reassembly Procedures: Ensuring Radio Submergibility 8.10.9 Troubleshooting Leak Areas Before repairing any leak, first read all of the steps within the applicable section. This will help to eliminate unnecessary disassembly and reassembly of a radio with multiple leaks. Troubleshoot only the faulty seal areas listed in “8.10.8: Pressure Test (using NTN4265_)”...
Level one and two troubleshooting will support only radio alignment, programming, battery replacement, and knob replacement, and circuit board replacement. Component-level service information can be found in the “ASTRO APX 7000/ APX 7000XE Portable Radios Detailed Service Manual,” Motorola publication number 6875961M01.
Sec 2: 9-2 Basic Troubleshooting: Operational Error Codes Table 9-1. Power-Up Error Code Displays (Continued) Error Description Corrective Action Code 02/90 General DSP Hardware Failure (DSP startup message not Turn the radio off, then on received correctly) 09/10 Secure Hardware Error Turn the radio off, then on 09/90 Secure Hardware Fatal Error...
Basic Troubleshooting: Transmitter Troubleshooting Sec 2: 9-3 Table 9-3. Receiver Troubleshooting Chart (Continued) Correction or Test Symptom Possible Cause (Measurements at Room Temperature) Radio On; Front Display Off High operating Allow radio to return to normal operating temperature (above temperature. °...
Sec 2: 9-4 Basic Troubleshooting: Encryption Troubleshooting Table 9-4. Transmitter Troubleshooting Chart (Continued) Correction or Test (Measurements Symptom Possible Cause Taken at Room Temperature) No/Low signaling 1. Programming Check programming (PL, DPL, MDC) 2. VOCON Board Send radio to depot Cannot Set Deviation RF Board Send radio to depot...
Basic Troubleshooting: Bluetooth Troubleshooting Sec 2: 9-5 Bluetooth Troubleshooting Table 9-7 lists the possible causes of, and corrections for, bluetooth problems. Table 9-7. Bluetooth Troubleshooting Chart Message Displayed Possible Cause Corrective Action Non_Audio dev connect failed / Displayed when the accessory fails to connect Clear all pairing Audio device connect failed after pairing.
Page 264
Sec 2: 9-6 Basic Troubleshooting: Bluetooth Troubleshooting Notes...
Chapter 10 Exploded Views and Parts Lists This chapter contains exploded views and associated parts lists for the ASTRO APX 7000XE digital portable radios. The following table lists the exploded views for the APX 7000 radio in different configurations: Table 10-1. APX 7000XE Exploded Views...
Exploded Views and Parts Lists: APX 7000XE Exploded View Parts List Sec 2: 10-3 10.2 APX 7000XE Exploded View Parts List Item Motorola Part Description Number Item Motorola Part Description Number 0375962B01 Screw (x2) M2.5 x 0.45, 30.10 LG 0375962B02 Screw (x2) M2.5 x 0.45, 24.45 LG...
Page 268
Sec 2: 10-4 Exploded Views and Parts Lists: APX 7000XE Exploded View Parts List Notes...
Page 269
Index Index troubleshooting chart 2:9-5 Numerics chassis ground contact servicing 2:8-19 700–800 MHz chassis pads radio specifications 2:xv servicing 2:8-18 700–800 MHz and UHF1 chassis screw boss cap model chart 2:x servicing 2:8-18 700–800 MHz and UHF2 cleaning external plastic surfaces 2:2-1 model chart 2:xii control top assembly 700–800 MHz and VHF...
Page 270
Sec 2: Index-2 Index 700–800 MHz and UHF2 2:xii 700–800 MHz and VHF 2:3-ix numbering system 2:viii encryption UHF1 and VHF 2:xi troubleshooting chart 2:9-4 UHF2 and VHF 2:xiii error codes model numbering system, radio 2:viii operational 2:9-2 multikey power-up 2:9-1 conventional 2:7-1 expansion bay &...
Page 271
Index Sec 2: Index-3 top-display version recommended 2:4-1 control top test mode 2:5-4 specialized submersibility 2:8-34 entering test mode 2:5-2 test mode, entering RF test mode 2:5-3 top-display version 2:5-2 receiver test setup ASTRO conventional channel tests 2:5-5 alignment 2:6-1 performance checks 2:5-5 performance checks 2:5-1 troubleshooting 2:9-2...
Page 272
Sec 2: Index-4 Index UHF1 complete dual display version 2:10-2 radio specifications 2:xvi partial 2:8-2 UHF1 and VHF vocon board assembly model chart 2:xi assemble 2:8-26 UHF2 removing 2:8-16 radio specifications 2:xvii servicing 2:8-21 UHF2 and VHF model chart 2:xiii universal connector cover attaching 2:8-10 warning, caution, and danger notations 2:1-1...
Page 275
Appendix A Accessories Motorola Solutions provides the following approved optional accessories to improve the productivity of the APX 7000/ APX 7000XE portable radio. For a complete list of Motorola-approved antennas, batteries, and other accessories, visit the following web site: http://www.motorolasolutions.com/governmentandenterprise...
Page 277
Model Chart in the front of this manual. Read the Transceiver Board, VOCON Board, or Expander Board note, and include the proper information with your order. Motorola Online Motorola Online users can access our online catalog at http://www.motorola.com/businessonline To register for online access, please call 1-800-422-4210 (for U.S. and Canada Service Centers only).
Page 278
Section 3: B-2 Replacement Parts Ordering: Telephone Orders Telephone Orders Radio Products and Solutions Organization* (United States and Canada) 7:00 AM to 7:00 PM (Central Standard Time) Monday through Friday (Chicago, U.S.A.) 1-800-422-4210 1-847-538-8023 (United States and Canada) U.S. Federal Government Markets Division (USFGMD) 1-877-873-4668 8:30 AM to 5:00 PM (Eastern Standard Time) Fax Orders...
Page 279
A device that converts analog signals into digital data. See also DAC. converter ASTRO 25 trunking Motorola standard for wireless digital trunked communications. ASTRO conventional Motorola standard for wireless analog or digital conventional communications. automatic level A circuit in the transmit RF path that controls RF power amplifier output, control provides leveling over frequency and voltage, and protects against high VSWR.
Page 280
Section 3: Glossary-2 Glossary Term Definition carrier squelch Feature that responds to the presence of an RF carrier by opening or unmuting (turning on) a receiver's audio circuit. A squelch circuit silences the radio when no signal is being received so that the user does not have to listen to “noise.”...
Page 281
Glossary Section 3: Glossary-3 Term Definition digital Refers to data that is stored or transmitted as a sequence of discrete symbols from a finite set; most commonly this means binary data represented using electronic or electromagnetic signals. See also analog. digital-to-analog Conversion of a digital signal to a voltage that is proportional to the input conversion...
Page 282
FLASHcodes are only applicable for radios which are upgradeable through the FLASHport process. FLASHport A Motorola term that describes the ability of a radio to change memory. Every FLASHport radio contains a FLASHport EEPROM memory chip that can be software written and rewritten to, again and again.
Page 283
Master Out Slave In SPI data line from the MCU to a peripheral. See microcontroller unit. Motorola Digital Communications. menu entry A software-activated feature shown at the bottom of the display. Selection of a feature is controlled by the programming of the buttons on the side of the radio.
Page 284
Data transmitted on the control channel from the central controller to the word subscriber unit. over-molded pad- A Motorola custom IC package, distinguished by the presence of solder array carrier balls on the bottom pads. over-the-air rekeying Allows the dispatcher to remotely reprogram the encryption keys in the radio.
Page 285
Glossary Section 3: Glossary-7 Term Definition personality A set of unique features specific to a radio. phase-locked loop A circuit in which an oscillator is kept in phase with a reference, usually after passing through a frequency divider. See private-line tone squelch. See phase-locked loop.
Page 286
Section 3: Glossary-8 Glossary Term Definition receiver Electronic device that amplifies RF signals. A receiver separates the audio signal from the RF carrier, amplifies it, and converts it back to the original sound waves. registers Short-term data-storage circuits within the microcontroller unit or programmable logic IC.
Page 287
Glossary Section 3: Glossary-9 Term Definition Serial A full-duplex (receiver/transmitter) asynchronous serial interface. Communication Interface Input Line SCI IN See Serial Communication Interface Input Line. Serial Peripheral How the microcontroller communicates to modules and ICs through the Interface CLOCK and DATA lines. signal An electrically transmitted electromagnetic wave.
Page 288
Section 3: Glossary-10 Glossary Term Definition tactical/non-revert The user will talk on the channel that was selected before the radio entered the emergency state. TalkAround Bypassing a repeater and talking directly to another unit for local unit-to- unit communications. talkgroup An organization or group of radio users who communicate with each other using the same communications path.
Page 289
Glossary Section 3: Glossary-11 Term Definition See voltage-controlled oscillator. vector sum excited A voice-encoding technique used in ASTRO digital voice. linear predictive coding Very-High Frequency. VOCON See vocoder/controller. vocoder An electronic device for synthesizing speech by implementing a compression algorithm particular to voice. See also voice encoder. vocoder/controller A PC board that contains an ASTRO radio’s microcontroller, DSP, memory, audio and power functions, and interface support circuitry.