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500/2.3
ABB 500/2.3 Manuals
Manuals and User Guides for ABB 500/2.3. We have
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ABB 500/2.3 manual available for free PDF download: Product Manual
ABB 500/2.3 Product Manual (456 pages)
Brand:
ABB
| Category:
Robotics
| Size: 13.35 MB
Table of Contents
Table of Contents
5
Overview of this Manual
9
Product Manual, Spare Parts - IRB
13
Product Documentation, M2000/M2000A
16
Product Documentation, IRC5
17
How to Read the Product Manual
19
1 Safety
21
General Safety Information
21
Limitation of Liability
21
Protective Stop and Emergency Stop
24
Safety Actions
25
Fire Extinguishing
25
Emergency Release of the Robot Axes
26
Make Sure that the Main Power Has Been Switched off
27
Safety Risks
28
Safety Risks During Installation and Service Work on Robots
28
Moving Robots Are Potentially Lethal
30
First Test Run May Cause Injury or Damage
31
Work Inside the Working Range of the Robot
32
Enabling Device and Hold-To-Run Functionality
33
Risks Associated with Live Electric Parts
34
The Unit Is Sensitive to ESD
36
Hot Parts May Cause Burns
37
Safety Risks Related to Pneumatic/Hydraulic Systems
38
Brake Testing
39
Safety Risks During Handling of Batteries
40
Safety Risks During Work with Gearbox Lubricants (Oil or Grease)
41
Safety Signals and Symbols
43
Safety Signals in the Manual
43
Safety Symbols on Product Labels
45
2 Installation and Commissioning
51
Introduction
51
Robot Transportation Precautions
52
Securing the Robot with a Transport Support
56
Unpacking
58
Pre-Installation Procedure
58
Working Range, IRB 7600 - 150/3.5
62
Working Range, IRB 7600 - 340/2.8
63
Working Range, IRB 7600 - 400/2.55, IRB 7600
64
Working Range, IRB 7600 - 500/2.3
65
Risk of Tipping/Stability
66
On-Site Installation
67
Lifting Robot with Fork Lift
67
Lifting Robot with Lifting Slings
73
Lifting Robot with Roundslings
75
Manually Releasing the Brakes
77
Lifting the Base Plate
79
Securing the Base Plate
80
Orienting and Securing the Robot
85
Fitting Equipment on Robot
88
Installation of Base Spacers (Option)
93
Extended Working Range, Axis 1 (Option 561-1)
95
Installation of Cooling Fan for Motors (Option)
96
Installation of Foundry Plus Cable Guard (Option No. 908-1)
102
Loads Fitted to the Robot, Stopping Time and Braking Distances
103
Signal Lamp (Option)
104
Restricting the Working Range
105
Axes with Restricted Working Range
105
Mechanically Restricting the Working Range of Axis 1
106
Mechanically Restricting the Working Range of Axis 2
108
Mechanically Restricting the Working Range of Axis 3
110
Installation of Position Switches (Option)
113
Electrical Connections
125
Robot Cabling and Connection Points
125
Start of Robot in Cold Environments
130
3 Maintenance
131
Introduction
131
Maintenance Schedule and Expected Life
132
Specification of Maintenance Intervals
132
Maintenance Schedule
133
Expected Component Life
137
Inspection Activities
138
Inspecting the Motor Seal
138
Inspecting the Oil Level in Axis-1 Gearbox
140
Inspecting the Oil Level in Axis-2 Gearbox
143
Inspecting the Oil Level in Axis-3 Gearbox
146
Inspecting the Oil Level in Axis-4 Gearbox
149
Inspecting the Oil Level in Axis-5 Gearbox
152
Inspecting the Oil Level in Axis-6 Gearbox
155
Inspecting the Balancing Device
158
Inspecting the Cable Harness
164
Inspecting the Axis-1 Mechanical Stop Pin
167
Inspecting the Mechanical Stops on Axes 1, 2, and 3
169
Inspecting the Damper on Axes 2 to 5
171
Inspecting the Position Switch on Axes 1, 2, and 3
173
Inspecting the Information Labels
177
Inspecting the UL Lamp
179
Changing/Replacement Activities
181
Type of Lubrication in Gearboxes
181
Changing Oil, Axis-1 Gearbox
183
Changing Oil, Axis-2 Gearbox
187
Changing Oil, Axis-3 Gearbox
190
Changing Oil, Axis-4 Gearbox
193
Changing Oil, Axis-5 Gearbox
197
Changing Oil, Axis-6 Gearbox
201
Replacing the SMB Battery
204
Lubrication Activities
209
Lubrication of Spherical Roller Bearing, Balancing Device
209
Cleaning Activities
212
Flushing a Contaminated Gearbox
212
Cleaning the IRB 7600
214
Service Information System, M2000
217
Using the SIS System
217
Description of Service Information System (SIS)
218
SIS System Parameters
221
Setting the SIS Parameters
222
Reading the SIS Output Logs
223
Exporting the SIS Data
224
4 Repair
225
Introduction
225
General Procedures
226
Performing a Leak-Down Test
226
Mounting Instructions for Bearings
227
Product Manual - IRB
228
Mounting Instructions for Seals
229
Cut the Paint or Surface on the Robot before Replacing Parts
231
The Brake Release Buttons May be Jammed after Service Work
232
Complete Robot
233
Replacement of Cable Harness, Axes
233
Replacement of Cable Harness, Axes
242
Replacement of Complete Arm System
245
Upper and Lower Arm
250
Replacing Turning Disk
250
Replacement of Complete Wrist Unit
254
Replacement of Complete Upper Arm
259
Replacement of Complete Lower Arm
264
Replacement of Lower Arm Shaft
273
Frame and Base
283
Replacing the SMB Unit
283
Replacement of Brake Release Board
287
Replacement of Spherical Roller Bearing, Balancing Device
293
Replacement of Balancing Device
298
Replacing the Balancing Device
298
Unloading the Balancing Device Using Hydraulic Press Tool
306
Restoring the Balancing Device Using a Hydraulic Press Tool
310
Motors
313
Replacement of Motor, Axis 1
313
Replacement of Motor Axis 2
318
Replacement of Motor, Axis 3
324
Replacement of Motor, Axis 4
331
Replacement of Motor, Axis 5
338
Replacement of Motor, Axis 6
343
Gearboxes
350
Replacing the Axis 1 Gearbox
350
Replacement of Gearbox, Axis 2
362
Replacement of Gearbox, Axis 3
370
Replacement of Gearbox, Axis 4
377
Replacement of Gearbox, Axis 5
382
Replacement of Gearbox, Axis 6
389
5 Calibration
395
Introduction to Calibration
395
Introduction and Calibration Terminology
395
Calibration Methods
396
When to Calibrate
399
Synchronization Marks and Axis Movement Directions
400
Synchronization Marks and Synchronization Position for Axes
400
Calibration Movement Directions for All Axes
402
Updating Revolution Counters
403
Calibrating with Axis Calibration Method
408
Description of Axis Calibration
408
Calibration Tools for Axis Calibration
410
Installation Locations for the Calibration Tools
412
Axis Calibration - Running the Calibration Procedure
413
Calibrating with Calibration Pendulum Method
419
Verifying the Calibration
420
Checking the Synchronization Position
421
6 Decommissioning
423
Environmental Information
423
Scrapping of Robot
425
Decommissioning of Balancing Device
426
7 Robot Description
429
Type a Vs Type B Motors
429
8 Reference Information
431
Introduction
431
Applicable Standards
432
Unit Conversion
434
Screw Joints
435
Weight Specifications
438
Standard Tools
439
Special Tools
440
Lifting Accessories and Lifting Instructions
444
9 Spare Part Lists
445
Spare Part Lists and Illustrations
445
10 Circuit Diagram
447
Circuit Diagrams
447
Validity of Circuit Diagram 3HAC025744-1
449
Validity of Circuit Diagram 3HAC13347-1
450
Index
451
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