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ACS880-04F
ABB ACS880-04F Manuals
Manuals and User Guides for ABB ACS880-04F. We have
4
ABB ACS880-04F manuals available for free PDF download: Hardware Manual, Quick Installation Manual, Application Manual, Quick Installation And Start-Up Manual
ABB ACS880-04F Hardware Manual (172 pages)
drive modules
Brand:
ABB
| Category:
Control Unit
| Size: 18.14 MB
Table of Contents
List of Related Manuals
2
Table of Contents
5
1 Safety Instructions
13
Contents of this Chapter
13
Use of Warnings and Notes
13
General Safety in Installation, Start-Up and Maintenance
14
Electrical Safety in Installation, Start-Up and Maintenance
15
Precautions before Electrical Work
15
Additional Instructions and Notes
16
Grounding
17
Additional Instructions for Permanent Magnet Motor Drives
18
Safety in Installation, Start-Up and Maintenance
18
2 Introduction to the Manual
19
Contents of this Chapter
19
Target Audience
19
Contents of the Manual
20
Categorization by Frame Size and Option Code
20
Quick Installation, Commissioning and Operating Flowchart
21
Terms and Abbreviations
22
3 Operation Principle and Hardware Description
25
Contents of this Chapter
25
Product Overview
26
Layout
27
Standard Drive Module Configuration
27
Drive Module Without Full-Size Output Cable Connection Terminals (Option +0H371) and IP20 Shrouds (Option +0B051), with Common Mode Filter (+E208)
29
Control Unit
30
Control Panel
30
Overview of Power and Control Connections
31
External Control Connection Terminals
32
External Control Unit Connection Cables
33
Type Designation Label
34
Type Designation Key
35
4 Guidelines for Planning the Mechanical Installation
37
Contents of this Chapter
37
Limitation of Liability
37
Installation Alternatives
37
Channel Installation
38
Basic Requirements for the Channel Wall
38
Installation Principle
38
Cabinet Installation
38
Basic Requirements for the Cabinet
38
Planning the Layout of the Cabinet
39
Layout Example, Door Closed
39
Layout Example, Door Open
40
Arranging the Grounding Inside the Cabinet
40
Selecting the Busbar Material and Preparation of the Joints
41
Tightening Torques
41
Planning the Fastening of the Cabinet
41
Planning the Cabinet Placement on a Cable Channel
41
Planning the Electromagnetic Compatibility (EMC) of the Cabinet
42
Planning the Cooling
43
Preventing the Recirculation of Hot Air
44
Required Free Space
45
Other Installation Positions
45
Drive Module on Its Back
45
Planning the Placement of the Control Panel
45
Planning the Use of Cubicle Heaters
45
5 Mechanical Installation
47
Contents of this Chapter
47
Examining the Installation Site
47
Moving and Unpacking the Unit
48
Package Drawings
49
Checking the Delivery
51
Attaching Alternatives
51
Attaching the Drive Module by the Flange
52
Attaching the Drive Module by the Heatsink
53
Attaching the Metallic Shroud (Standard and with Ground Bar [Option +H370])
54
Attaching the External Control Unit
54
Attaching the External Control Unit to a Mounting Plate or Wall
55
Attaching the External Control Unit Vertically on a DIN Rail
56
Attaching the Control Unit Horizontally on a DIN Rail
56
6 Guidelines for Planning the Electrical Installation
57
Contents of this Chapter
57
Limitation of Liability
57
Selecting the Supply Disconnecting Device
58
European Union
58
Other Regions
58
Selecting the Main Contactor
58
Examining the Compatibility of the Motor and Drive
58
Protecting the Motor Insulation and Bearings
59
Requirements Table
59
Additional Requirements for Explosion-Safe (EX) Motors
60
Additional Requirements for ABB Motors of Types Other than M2_, M3_, M4_, HX_ and am
60
Additional Requirements for the Braking Applications
60
Additional Requirements for ABB High-Output and IP23 Motors
60
Additional Requirements for Non-ABB High-Output and IP23 Motors
60
Additional Data for Calculating the Rise Time and the Peak Line-To-Line Voltage
61
Additional Note for Sine Filters
61
Additional Note for Common Mode Filters
61
Selecting the Power Cables
62
General Rules
62
Typical Power Cable Sizes
63
Alternative Power Cable Types
63
Recommended Power Cable Types
63
Power Cable Types for Restricted Use
64
Not Allowed Power Cable Types
64
Motor Cable Shield
64
Additional US Requirements
64
Conduit
64
Armored Cable / Shielded Power Cable
65
Planning the Braking System
65
Selecting the Control Cables
65
Shielding
65
Signals in Separate Cables
65
Signals Allowed to be Run in the same Cable
65
Relay Cable Type
65
Control Panel Cable Length and Type
66
Routing the Cables
66
Separate Control Cable Ducts
67
Continuous Motor Cable Shield or Enclosure for Equipment in the Motor Cable
67
Implementing Thermal Overload and Short-Circuit Protection
67
Protecting the Drive and Input Power Cable in Short-Circuits
67
Circuit Breakers
68
Protecting the Motor and Motor Cable in Short-Circuits
68
Protecting the Drive and the Input Power and Motor Cables against Thermal Overload
69
Protecting the Motor against Thermal Overload
69
Protecting the Drive against Ground Faults
69
Residual Current Device Compatibility
69
Connecting Drive Modules to a Common DC System
69
Implementing the Emergency Stop Function
70
Implementing the Safe Torque off Function
70
Implementing the ATEX-Certified Safe Motor Disconnection Function (Option +Q971)
70
Implementing Safety Functions Provided by the FSO Safety Functions Module
70
Q972 and +Q973)
70
Declaration of Conformity
70
Implementing the Power Loss Ride-Through Function
71
Using Power Factor Compensation Capacitors with the Drive
71
Implementing a Safety Switch between the Drive and the Motor
71
Using a Contactor between the Drive and the Motor
72
Implementing a Bypass Connection
72
Example Bypass Connection
73
Switching the Motor Power Supply from Drive to Direct-On-Line
73
Switching the Motor Power Supply from Direct-On-Line to Drive
74
Protecting the Contacts of Relay Outputs
74
Implementing a Motor Temperature Sensor Connection
75
Drive I/O, I/O Extension and Encoder Interface Modules
75
Example Circuit Diagram
76
7 Electrical Installation
77
Contents of this Chapter
77
Safety
77
Installing the Motor Cable at the Motor End
77
Checking the Insulation of the Assembly
78
Drive
78
Input Cable
78
Motor and Motor Cable
78
Brake Resistor and Resistor Cable
78
Checking the Compatibility with IT (Ungrounded) Systems
79
Grounding the Drive Module
80
Connecting the Power Cables
80
Power Cable Connection Diagram
81
Power Cable Connection Procedure
82
DC Connection
83
Overview of Control Cable Connection Process
83
Removing the Control Panel Holder from the External Control Unit
84
Attaching the Control Cable Clamp Plate
85
Connecting the External Control Unit to the Drive Module
86
Routing the Control Unit Cables into the Drive Module
86
Connections to the Drive Module
86
Connections to the Control Unit
87
Connecting the Control Cables to the Terminals of the Control Unit
88
Default I/O Connection Diagram
89
Notes
90
External Power Supply for the Control Unit
90
AI1 and AI2 as Pt100, Pt1000, PTC and KTY84 Sensor Inputs (XAI, XAO)
91
DI6 (XDI:6) as PTC Sensor Input
92
DIIL Input (XD24:1)
92
Drive-To-Drive Link (XD2D)
92
Safe Torque off (XSTO)
93
Safety Functions (X12)
93
Installing the Control Panel Holder Back Onto the External Control Unit
93
Connecting a Control Panel
94
Controlling Several Drives from One Control Panel through Panel Bus
94
Connecting a PC
95
Installing Optional Modules
95
Installing the FSO Safety Functions Module (Options +Q972 and +Q973)
95
Installing I/O Extension, Fieldbus Adapter and Pulse Encoder Interface Modules
97
Wiring the Optional Modules
97
Connecting the Memory Unit
98
8 Installation Checklist
99
Contents of this Chapter
99
9 Start-Up
103
Contents of this Chapter
103
Start-Up Procedure
103
10 Fault Tracing
105
Contents of this Chapter
105
Leds with Options +J410
105
Warning and Fault Messages
105
Maintenance
107
Contents of this Chapter
107
Maintenance Intervals
107
Descriptions of Symbols
108
Recommended Annual Maintenance Actions by the User
108
Recommended Maintenance Intervals after Start-Up
108
Cabinet
108
Cleaning the Interior of the Cabinet
108
Heatsink
109
Cleaning the Interior of the Heatsink
109
Fans
110
Replacing the Circuit Board Compartment Cooling Fans
111
Replacing the Main Cooling Fans
112
Replacing the Standard Drive Module
114
Capacitors
114
Reforming the Capacitors
114
Replacing the Control Panel Battery
115
Replacing the Control Unit Battery
115
Memory Unit
116
12 Ordering Information
117
Contents of this Chapter
117
Output (Du/Dt) Filters
117
Sine Filters
117
FSO Accessories Kit
118
Retrofit Accessory Kits
118
Technical Data
119
Contents of this Chapter
119
Ratings
119
Definitions
120
When Is Derating Needed
120
Ambient Temperature Derating
121
Altitude Derating
122
Deratings for Special Settings in the Drive Control Program
122
Ex Motor, Sine Filter, Low Noise
122
High Speed Mode
124
Fuses (IEC)
125
Ultrarapid (Ar) Fuses
125
Fuses (UL)
125
Dimensions, Weights and Free Space Requirements
126
Losses, Cooling Data and Noise
127
Terminal and Lead-Through Data for the Power Cables
127
Units Without Full-Size Output Cable Connection Terminals (+0H371) and with a Common Mode Filter (+E208)
127
Terminal Data for the Control Cables
127
Electrical Power Network Specification
127
Motor Connection Data
128
Brake Resistor Connection Data
128
DC Connection Data
128
Control Unit Connection Data (ZCU-14)
129
Control Panel Type
131
Efficiency
132
Protection Classes
132
Ambient Conditions
132
Materials
133
Applicable Standards
133
CE Marking
134
Compliance with the European Low Voltage Directive
134
Compliance with the European EMC Directive
134
Compliance with the European Rohs Directive
134
Compliance with the European Machinery Directive
134
Declaration of Conformity
135
Compliance with en 61800-3:2004
137
Definitions
137
Category C3
137
Category C4
137
UL Marking
138
UL Checklist
138
CSA Marking
139
EAC (Eurasian Conformity) Marking
139
EIP (Electronic Information Products) Marking
139
Disclaimers
139
Cybersecurity Disclaimer
139
Disclaimer
139
14 Dimension Drawings
141
Contents of this Chapter
141
Standard Configuration - IP20 (UL Open Type)
142
Drive Module with Options +E208 and +H370 - IP20 (UL Open Type)
143
Drive Module with Options +0B051+E208+0H371 - IP00 (UL Open Type)
144
Drive Module with Options +0B051+E208+0H371+C217 - IP00 (UL Open Type)
145
Drive Module with Options +0B051+0H371 - IP00 (UL Open Type)
146
Mounting Plate
147
External Control Unit
149
15 Example Circuit Diagram
151
Contents of this Chapter
151
Example Circuit Diagram
152
16 Safe Torque off Function
153
Contents of this Chapter
153
Description
153
Compliance with the European Machinery Directive
154
Wiring
154
Activation Switch
154
Cable Types and Lengths
154
Grounding of Protective Shields
155
Single Drive (Internal Power Supply)
155
Dual-Channel Connection
155
Single-Channel Connection
156
Multiple Drives (Internal Power Supply)
157
Multiple Drives (External Power Supply)
158
Operation Principle
159
11 Maintenance
161
Competence
162
Abbreviations
163
Contents of this Chapter
165
Selecting a Custom Resistor
166
Minimizing Electromagnetic Interference
167
Protecting the Resistor Cable against Short-Circuits
168
13 Technical Data
169
Dimensions and Weights
170
Contents of this Chapter
171
Ordering Codes
172
Advertisement
ABB ACS880-04F Application Manual (46 pages)
ATEX-certified Safe disconnection function, Ex II 2 GD for drives option +Q971
Brand:
ABB
| Category:
DC Drives
| Size: 1.79 MB
Table of Contents
Table of Contents
5
1 Safety Instructions
7
Contents of this Chapter
7
Use of Warnings and Notes
7
ATEX-Certified Motor Thermal Protection Functions
7
Electrical Safety Precautions
9
2 Introduction
11
Contents of this Chapter
11
Applicability
11
Target Audience
11
The ATEX-Certified Safe Disconnection Function
11
Commissioning the Drive for a Motor in a Hazardous Area
11
Compliance with the European ATEX Product Directive 2014/34/EU
12
Exclusion of Liability
12
Terms and Abbreviations
12
Related Manuals
13
3 Implementing a Motor Thermal Protection Circuit
15
Contents of this Chapter
15
Overview
15
Two-Channel Connection to Drive STO Terminals
16
General
16
Implementing the Reset of the Safety Function
16
Indications of the Safety Function
16
Connection Diagram
17
One-Channel Connection to Drive STO Terminals
18
General
18
Implementing the Reset of the Safety Function
18
Indications of the Safety Function
18
Connection Diagram
19
One-Channel or Two-Channel Connection to an FSO Module
20
General
20
Implementing the Reset of the Safety Function
20
Indications of the Safety Function
20
Connection Diagram (Two-Channel Connection)
21
Connection Diagram (One-Channel Connection)
22
Sensors
22
Protection Relays
23
Wiring
23
Insulation of the Sensor Circuit
23
General Wiring Instructions
23
4 Parameter Settings
25
Contents of this Chapter
25
Drive / Inverter
25
Switching Frequency Limitation
25
Reset Method and Status Indications
25
31.22 STO Indication Run/Stop
25
Motor Overtemperature Indication
26
31.11 Fault Reset Selection
26
Other Recommended Settings
26
FSO Module
27
General Parameters
27
Parameters for the STO Function
29
Parameters for the SSE Function
31
Parameters for the SS1 Function
31
SS1 Ramp Parameters in the Drive/Inverter Unit
33
FSE Module and Safety Pulse Encoder Parameters
33
Mechanical Brake Control
34
5 Technical Data
35
Contents of this Chapter
35
Related Standards and Directives
35
Safety Data
35
Drive/Inverter Module STO Function
35
Drive/Inverter Module STO Function and an FSO Module
36
Safety Block Diagrams
36
Response Times
37
Markings of the Drive/Inverter Module
38
ATEX Certificate
39
Declaration of Conformity
42
Further Information
45
ABB ACS880-04F Quick Installation Manual (90 pages)
drive modules
Brand:
ABB
| Category:
Control Unit
| Size: 12.51 MB
Advertisement
ABB ACS880-04F Quick Installation And Start-Up Manual (36 pages)
Drive modules
Brand:
ABB
| Category:
DC Drives
| Size: 15.11 MB
Table of Contents
Table of Contents
5
Quick Installation and Start-Up Instructions
7
Contents of this Chapter
7
Obey the Safety Instructions
7
General Safety
7
Electrical Safety Precautions
8
Select the Cables and Fuses
9
Examine the Installation Site
9
Make Sure that the Drive Is Compatible with the Grounding System
10
Corner-Grounded and Midpoint-Grounded 525
10
Move the Drive to the Installation Site and Unpack It
10
Lift the Drive from the Lifting Points
13
Reform the Capacitors
13
Ensure the Cooling
13
Install the Drive Module Onto a Mounting Plate
13
Install the Top Metallic Shroud and Back Plastic Shrouds
13
Measure the Insulation Resistance of the Input and Motor Cables and the Motor
13
Connect the Power Cables and Install the Shrouds
14
Connect the Control Cables
15
Default I/O Connections
15
Start-Up the Drive
17
Motor Overload Protection
19
Fieldbus Communication
19
Warnings and Faults
20
Technical Data and References
21
Electrical Ratings
21
Fuses
23
Notes for UL Fuses
24
Losses and Cooling Data
25
Typical Power Cables
26
Terminal and Entry Data for the Power Cables
26
Protection Classes for Module
27
Ambient Conditions
27
Safe Torque off (STO)
27
Wiring
28
Validation
28
Technical Data
28
Markings
29
Declarations of Conformity
29
Related Documents
29
Step-By-Step Drawings for an Installation Example
31
Further Information
35
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