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ACS880-104LC
ABB ACS880-104LC Manuals
Manuals and User Guides for ABB ACS880-104LC. We have
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ABB ACS880-104LC manuals available for free PDF download: Firmware Manual, Electrical Planning Instructions, Electrical Planning Manual, Application Manual
ABB ACS880-104LC Firmware Manual (604 pages)
primary control program
Brand:
ABB
| Category:
Servo Drives
| Size: 5.39 MB
Table of Contents
Table of Contents
5
Safety Instructions
11
Target Audience
11
Introduction to the Manual
11
Applicability
11
What this Chapter Contains
11
Contents of the Manual
12
Related Documents
12
Terms and Abbreviations
13
Cybersecurity Disclaimer
16
Using the Control Panel
17
Control Locations and Operating Modes
19
What this Chapter Contains
19
Local Control Vs. External Control
20
Local Control
20
External Control
21
Operating Modes of the Drive
22
DC Voltage Control Mode
23
Special Control Modes
23
Torque Control Mode
23
Speed Control Mode
23
Frequency Control Mode
23
Program Features
25
What this Chapter Contains
25
Drive Configuration and Programming
26
Programming Via Parameters
26
Adaptive Programming
27
Application Programming
27
Programmable Digital Inputs and Outputs
28
Control Interfaces
28
Programmable Analog Outputs
28
Programmable Analog Inputs
28
Programmable Relay Outputs
29
Programmable I/O Extensions
29
Fieldbus Control
30
Master/Follower Functionality
31
External Controller Interface
39
Control of a Supply Unit (LSU)
41
Motor Control
42
Direct Torque Control (DTC)
42
Reference Ramping
42
Constant Speeds/Frequencies
43
Critical Speeds/Frequencies
43
Speed Controller Autotune
44
Oscillation Damping
47
Resonance Frequency Elimination
48
Rush Control
48
Encoder Support
49
Jogging
55
Scalar Motor Control
58
Autophasing
59
Flux Braking
62
DC Magnetization
63
Hexagonal Motor Flux Pattern
65
Process PID Control
66
Application Macros
66
Application Control
66
Motor Potentiometer
69
Mechanical Brake Control
70
DC Voltage Control
75
Overvoltage Control
75
Undervoltage Control (Power Loss Ride-Through)
75
Voltage Control and Trip Limits
76
Brake Chopper
77
DC Voltage Control Mode
78
Safety and Protections
79
Emergency Stop
79
Motor Thermal Protection
80
Motor Overload Protection
83
Thermal Protection of Motor Cable
84
User Load Curve
84
Automatic Fault Resets
85
Other Programmable Protection Functions
86
Maintenance Timers and Counters
88
Fault and Warning Messages, Data Logging
88
Signal Supervision
88
Diagnostics
88
Energy Saving Calculators
89
Load Analyzer
89
Miscellaneous
91
User Parameter Sets
91
Parameter Checksum Calculation
91
User Lock
92
Reduced Run Function
93
Data Storage Parameters
93
Du/Dt Filter Support
94
Sine Filter Support
95
Router Mode for BCU Control Unit
95
Application Macros
97
What this Chapter Contains
97
General
97
Factory Macro
98
Default Parameter Settings for the Factory Macro
98
Default Control Connections for the Factory Macro
99
Hand/Auto Macro
100
Default Parameter Settings for the Hand/Auto Macro
100
Default Control Connections for the Hand/Auto Macro
101
PID Control Macro
102
Default Parameter Settings for the PID Control Macro
103
Default Control Connections for the PID Control Macro
104
Sensor Connection Examples for the PID Control Macro
105
Torque Control Macro
106
Default Parameter Settings for the Torque Control Macro
106
Default Control Connections for the Torque Control Macro
107
Sequential Control Macro
108
Operation Diagram
108
Selection of Constant Speeds
109
Default Parameter Settings for the Sequential Control Macro
109
Default Control Connections for the Sequential Control Macro
110
Fieldbus Control Macro
111
Parameters
113
What this Chapter Contains
113
Terms and Abbreviations
114
Parameters 115 Summary of Parameter Groups
115
Summary of Parameter Groups
115
Actual Values
117
Parameter Listing
117
Input References
121
Warnings and Faults
123
Diagnostics
129
Control and Status Words
130
System Info
145
Standard DI, RO
148
Standard DIO, FI, FO
154
Standard AI
159
Standard AO
163
O Extension Module 1
167
O Extension Module 2
186
O Extension Module 3
190
Operation Mode
194
Start/Stop/Direction
196
Start/Stop Mode
205
Speed Reference Selection
212
Speed Reference Ramp
220
Speed Reference Conditioning
226
Speed Control
231
Torque Reference Chain
242
Frequency Reference Chain
250
Voltage Reference Chain
258
Limits
263
Fault Functions
271
Supervision
282
Generic Timer & Counter
285
Motor Thermal Protection
293
Load Analyzer
304
User Load Curve
308
Process PID Set 1
311
Process PID Set 2
324
Brake Chopper
326
Mechanical Brake Control
328
Energy Efficiency
332
Monitoring/Scaling Settings
335
Data Storage
339
Panel Port Communication
342
Fieldbus Adapter (FBA)
344
FBA a Settings
352
FBA a Data in
353
FBA a Data out
354
FBA B Settings
354
FBA B Data in
355
Embedded Fieldbus
356
FBA B Data out
356
DDCS Communication
364
D2D and DDCS Transmit Data
377
D2D and DDCS Receive Data
381
Feedback Selection
389
Encoder Module Settings
398
Encoder 1 Configuration
401
Encoder 2 Configuration
407
LSU Control
409
HW Configuration
411
System
418
Motor Control
429
User Motor Parameters
433
Motor Data
435
O Bus Configuration
442
O Bus Diagnostics
442
O Bus Fan Identification
442
O Bus Service
442
Safety
442
Additional Parameter Data
443
Terms and Abbreviations
443
What this Chapter Contains
443
Parameter Groups 1
444
Parameter Groups 10
450
Speed Control
463
Speed Reference Conditioning
463
Torque Reference Chain
464
Frequency Reference Chain
465
Voltage Reference Chain
466
Limits
467
Fault Functions
468
Generic Timer & Counter
469
Supervision
469
Motor Thermal Protection
470
Load Analyzer
471
User Load Curve
472
Brake Chopper
476
Energy Efficiency
476
Mechanical Brake Control
476
Data Storage
477
Monitoring/Scaling Settings
477
Panel Port Communication
478
FBA a Data in
480
FBA a Data out
480
FBA a Settings
480
FBA B Settings
480
Embedded Fieldbus
481
FBA B Data in
481
FBA B Data out
481
DDCS Communication
482
D2D and DDCS Transmit Data
483
D2D and DDCS Receive Data
485
Feedback Selection
487
Encoder 1 Configuration
489
Encoder Module Settings
489
Encoder 2 Configuration
490
LSU Control
491
HW Configuration
492
System
492
User Motor Parameters
494
O Bus Configuration
495
O Bus Service
495
Safety
495
Fault Tracing
497
Indications
497
Safety
497
Warnings and Faults
497
What this Chapter Contains
497
Editable Messages
498
Event Logs
498
Pure Events
498
Warning/Fault History and Analysis
498
Other Data Loggers
499
Parameters that Contain Warning/Fault Information
499
QR Code Generation for Mobile Service Application
500
Warning Messages
501
Fault Messages
519
Auxiliary Codes for Line-Side Converter Warnings
539
Auxiliary Codes for Line-Side Converter Faults
541
Fieldbus Control through the Embedded Fieldbus Interface (EFB)
545
System Overview
545
What this Chapter Contains
545
Connecting the Fieldbus to the Drive
546
Setting up the Embedded Fieldbus Interface
547
Setting the Drive Control Parameters
548
Basics of the Embedded Fieldbus Interface
551
Actual Values
552
Control Word and Status Word
552
Data Input/Outputs
552
References
552
Register Addressing
553
About the Control Profiles
554
Control Word
555
The ABB Drives Profile
555
Status Word
557
State Transition Diagram
558
References
559
Actual Values
560
Modbus Holding Register Addresses
561
The Transparent Profile
562
Modbus Function Codes
563
Exception Codes
564
Coils (0Xxxx Reference Set)
565
Discrete Inputs (1Xxxx Reference Set)
566
Error Code Registers (Holding Registers 400090
568
Fieldbus Control through a Fieldbus Adapter
569
System Overview
569
What this Chapter Contains
569
Basics of the Fieldbus Control Interface
571
Control Word and Status Word
572
References
572
Actual Values
573
Contents of the Fieldbus Control Word (ABB Drives Profile)
575
Contents of the Fieldbus Status Word (ABB Drives Profile)
576
The State Diagram (ABB Drives Profile)
577
Setting up the Drive for Fieldbus Control
578
Parameter Setting Example: FPBA (PROFIBUS DP)
579
Control Chain Diagrams
581
What this Chapter Contains
581
Speed Reference Source Selection I
582
Speed Reference Source Selection II
583
Speed Reference Ramping and Shaping
584
Motor Feedback Configuration
585
Load Feedback and Position Counter Configuration
586
Speed Error Calculation
587
Speed Controller
588
Torque Reference Source Selection and Modification
589
Operating Mode Selection
590
Reference Selection for Torque Controller
591
Torque Limitation
592
Torque Controller
593
Frequency Reference Selection
594
Frequency Reference Modification
595
DC Voltage Reference Selection
596
DC Voltage Reference Modification
597
Process PID Setpoint and Feedback Source Selection
598
Process PID Controller
599
Master/Follower Communication I (Master)
600
Master/Follower Communication II (Follower)
601
Advertisement
ABB ACS880-104LC Electrical Planning Instructions (52 pages)
Multidrive cabinets and modules
Brand:
ABB
| Category:
Industrial Electrical
| Size: 2.53 MB
Table of Contents
Table of Contents
5
1 Introduction to the Manual
9
Contents of this Chapter
9
Applicability
9
Target Audience
9
Terms and Abbreviations
9
Related Manuals
11
Cabinet-Installed Multidrive Manuals
11
Multidrive Module Manuals
11
2 Electrical Planning Guidelines
13
Contents of this Chapter
13
Limitation of Liability
13
Selecting the Supply Disconnecting Device
13
Cabinet-Installed Multidrives
13
Multidrive Modules
13
Selecting the Main Contactor (Breaker)
14
Cabinet-Installed Multidrives
14
Multidrive Modules
14
Selecting the Supply Transformer
15
Basic Guidelines
15
Additional Notes
16
A Drive Larger than 500 Kva with an IGBT Supply Unit or a Regenerative Rectifier Unit
16
A Drive with a 12-Pulse Diode Supply Unit
17
Two Parallel-Connected Supply Units
17
Examining the Compatibility of the Motor and Drive
18
Protecting the Motor Insulation and Bearings
18
Requirements Table
18
Availability of Du/Dt Filter and Common Mode Filter by Drive Type
21
Additional Requirements for Explosion-Safe (EX) Motors
21
And am
21
Additional Requirements for Braking Applications
21
Additional Requirements for Drives with an IGBT Supply Unit or Regenerative Rectifier Unit
21
Additional Requirements for ABB High-Output and IP23 Motors
21
Additional Requirements for Non-ABB High-Output and IP23 Motors
22
Additional Data for Calculating the Rise Time and the Peak Line-To-Line Voltage
23
Additional Note for Sine Filters
23
Selecting the Power Cables
24
General Rules
24
Typical Power Cable Sizes
24
Alternative Power Cable Types
25
Recommended Power Cable Types
25
Power Cable Types for Limited Use
25
Not Allowed Power Cable Types
26
Power Cable Shield
26
Additional US Requirements
27
Metal Conduit
27
Selecting the Control Cables
28
Shielding
28
Signals in Separate Cables
28
Signals that Can be Run in the same Cable
28
Relay Cable Type
28
Control Panel Cable Length and Type
28
Routing the Cables
29
Guidelines for Routing the Cables
29
Separate Control Cable Ducts
30
Continuous Motor Cable Shield or Enclosure for Equipment on the Motor Cable
30
Implementing Thermal Overload and Short Circuit Protections
31
Protecting the Input Power Cable against Thermal Overload
31
Protecting the Input Power Cable in Short-Circuits
31
Protecting the Drive against Thermal Overload
31
Cabinet-Installed Multidrives
31
Multidrive Modules
31
Protecting against Short-Circuit Inside the Drive
31
Multidrive Modules
32
Protecting the Motor and Motor Cable in Short-Circuits
32
Protecting the Motor Cables against Thermal Overload
32
Protecting the Motor against Thermal Overload
32
Implementing a Motor Temperature Sensor Connection
33
Connection of Motor Temperature Sensor to the Drive Via an Option Module
33
Implementing a Ground Fault Protecting Function
34
Cabinet-Installed Multidrives
34
Residual Current Device Compatibility
34
Multidrives Modules
34
Implementing the Emergency Stop Function
35
Cabinet-Installed Multidrives
35
Multidrive Modules
35
Implementing the Safe Torque off Function
35
Implementing the Prevention of Unexpected Start-Up Function
36
Cabinet-Installed Multidrives
36
Multidrive Modules
36
Implementing the Safely-Limited Speed Function
36
Implementing the Functions Provided by the FSO-XX Safety Functions Module
36
Multidrive Modules
37
Supplying Power for the Auxiliary Circuits
37
Cabinet-Installed Multidrives
37
Using Power Factor Compensation Capacitors with the Drive
37
Using a Safety Switch between the Drive and the Motor
37
Implementing the Power-Loss Ride-Through
38
Cabinet-Installed Drives with Main Contactor (Option +F250)
38
Implementing the Control of a Contactor between Drive and Motor
38
Implementing a Bypass Connection
39
Protecting the Contacts of Relay Outputs
39
3 Standards and Markings
41
Contents of this Chapter
41
Applicable Standards
42
Markings
43
EMC Compliance (IEC/EN 61800-3:2004 + A2012)
44
Definitions
44
Category C2
44
Category C3
45
Category C4
45
EU Declaration of Conformity (Machinery Directive)
47
UL and CSA Checklist
49
Approvals
49
Disclaimers
50
Generic Disclaimer
50
Cybersecurity Disclaimer
50
Further Information
51
ABB ACS880-104LC Electrical Planning Manual (50 pages)
liquid-cooled multidrive cabinets and modules
Brand:
ABB
| Category:
Industrial Equipment
| Size: 1.33 MB
Table of Contents
Table of Contents
5
Introduction to the Manual
9
Contents of this Chapter
9
Applicability
9
Safety Instructions
9
Target Audience
9
Terms and Abbreviations
10
Related Documents
11
Cabinet-Installed Multidrive Manuals
11
Multidrive Module Manuals
11
Electrical Planning Guidelines
13
Contents of this Chapter
13
Limitation of Liability
13
Selecting the Supply Disconnecting Device
13
Cabinet-Installed Multidrives
13
Multidrive Modules
13
European Union
13
North America
14
Other Regions
14
Selecting the Main Contactor (Breaker)
14
Cabinet-Installed Multidrives
14
Multidrive Modules
14
Selecting the Supply Transformer
15
Cabinet-Installed Multidrives
15
Basic Guidelines
15
Additional Notes
16
Multidrive Modules
17
IGBT Supply Modules ACS880-204LC
17
Diode Supply Modules ACS880-304LC+A019
17
Examining the Compatibility of the Motor and Drive
18
Protecting the Motor Insulation and Bearings
18
Requirements Table
18
Availability of Du/Dt Filter and Common Mode Filter by Drive or Inverter Type
21
Additional Requirements for Explosion-Safe (EX) Motors
21
And am
21
Additional Requirements for Braking Applications
21
Additional Requirements for Drives with an IGBT Supply Unit or Regenerative Rectifier Unit
21
Additional Requirements for ABB High-Output and IP23 Motors
21
Additional Requirements for Non-ABB High-Output and IP23 Motors
22
Additional Note for Sine Filters
22
Selecting the Power Cables
23
General Guidelines
23
Typical Power Cable Sizes
23
Power Cable Types
24
Recommended Power Cable Types
24
Alternate Power Cable Types
24
Not Allowed Power Cable Types
25
Power Cable Shield
25
Selecting the Control Cables
27
Shielding
27
Signals in Separate Cables
27
Signals that Can be Run in the same Cable
27
Relay Cable Type
27
Control Panel to Drive Connection
27
Routing the Cables
28
General Guidelines, IEC
28
Continuous Motor Cable Shield or Enclosure for Equipment on the Motor Cable
28
Separate Control Cable Ducts
29
Implementing Thermal Overload and Short Circuit Protections
30
Protecting the Input Power Cable against Thermal Overload
30
Diode Supply Unit
30
IGBT Supply Unit
30
Protecting the Input Power Cable in Short-Circuits
30
Protecting the Drive against Thermal Overload
30
Cabinet-Installed Multidrives
30
Multidrive Modules
30
Protecting against Short-Circuit Inside the Drive
31
Cabinet-Installed Multidrives
31
Multidrive Modules
31
Protecting the Motor and Motor Cable in Short-Circuits
31
Protecting the Motor Cables against Thermal Overload
31
Protecting the Motor against Thermal Overload
31
Implementing a Motor Temperature Sensor Connection
32
Connecting Motor Temperature Sensor to the Drive Via an Option Module
32
Connection of Motor Temperature Sensor to the Drive Via a Relay
33
Implementing a Ground Fault Protecting Function
34
Cabinet-Installed Multidrives
34
Residual Current Device Compatibility
34
Multidrives Modules
34
Implementing the Emergency Stop Function
34
Multidrive Modules
35
Implementing the Safe Torque off Function
35
Implementing the Prevention of Unexpected Start-Up Function
35
Cabinet-Installed Multidrives
35
Implementing the Safely-Limited Speed Function
35
Multidrive Modules
36
Implementing the Functions Provided by the FSO-XX Safety Functions Module
36
Cabinet-Installed Multidrives
36
Supplying Power for the Auxiliary Circuits
36
Using Power Factor Compensation Capacitors with the Drive
37
Using a Safety Switch between the Drive and the Motor
37
Implementing the Power-Loss Ride-Through Function
37
Implementing the Control of a Contactor between Drive and Motor
37
Implementing a Bypass Connection
38
Protecting the Contacts of Relay Outputs
38
Standards and Markings
41
Contents of this Chapter
41
Applicable Standards
41
Markings
42
EMC Compliance (IEC/EN 61800-3:2004 + A2012)
43
Definitions
43
Category C3
43
Category C4
43
EU Declaration of Conformity (Machinery Directive)
45
Multidrive Modules
45
Cabinet-Installed Multidrives
46
Approvals
46
Disclaimers
47
Generic Disclaimer
47
Cybersecurity Disclaimer
47
Further Information
49
Advertisement
ABB ACS880-104LC Application Manual (46 pages)
ATEX-certified Safe disconnection function, Ex II 2 GD for drives option +Q971
Brand:
ABB
| Category:
DC Drives
| Size: 1.79 MB
Table of Contents
Table of Contents
5
1 Safety Instructions
7
Contents of this Chapter
7
Use of Warnings and Notes
7
ATEX-Certified Motor Thermal Protection Functions
7
Electrical Safety Precautions
9
2 Introduction
11
Contents of this Chapter
11
Applicability
11
Target Audience
11
The ATEX-Certified Safe Disconnection Function
11
Commissioning the Drive for a Motor in a Hazardous Area
11
Compliance with the European ATEX Product Directive 2014/34/EU
12
Exclusion of Liability
12
Terms and Abbreviations
12
Related Manuals
13
3 Implementing a Motor Thermal Protection Circuit
15
Contents of this Chapter
15
Overview
15
Two-Channel Connection to Drive STO Terminals
16
General
16
Implementing the Reset of the Safety Function
16
Indications of the Safety Function
16
Connection Diagram
17
One-Channel Connection to Drive STO Terminals
18
General
18
Implementing the Reset of the Safety Function
18
Indications of the Safety Function
18
Connection Diagram
19
One-Channel or Two-Channel Connection to an FSO Module
20
General
20
Implementing the Reset of the Safety Function
20
Indications of the Safety Function
20
Connection Diagram (Two-Channel Connection)
21
Connection Diagram (One-Channel Connection)
22
Sensors
22
Protection Relays
23
Wiring
23
Insulation of the Sensor Circuit
23
General Wiring Instructions
23
4 Parameter Settings
25
Contents of this Chapter
25
Drive / Inverter
25
Switching Frequency Limitation
25
Reset Method and Status Indications
25
31.22 STO Indication Run/Stop
25
Motor Overtemperature Indication
26
31.11 Fault Reset Selection
26
Other Recommended Settings
26
FSO Module
27
General Parameters
27
Parameters for the STO Function
29
Parameters for the SSE Function
31
Parameters for the SS1 Function
31
SS1 Ramp Parameters in the Drive/Inverter Unit
33
FSE Module and Safety Pulse Encoder Parameters
33
Mechanical Brake Control
34
5 Technical Data
35
Contents of this Chapter
35
Related Standards and Directives
35
Safety Data
35
Drive/Inverter Module STO Function
35
Drive/Inverter Module STO Function and an FSO Module
36
Safety Block Diagrams
36
Response Times
37
Markings of the Drive/Inverter Module
38
ATEX Certificate
39
Declaration of Conformity
42
Further Information
45
Advertisement
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