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DCS880 H4
ABB DCS880 H4 Manuals
Manuals and User Guides for ABB DCS880 H4. We have
1
ABB DCS880 H4 manual available for free PDF download: Hardware Manual
ABB DCS880 H4 Hardware Manual (147 pages)
Drives (20 ... 5200 A)
Brand:
ABB
| Category:
Controller
| Size: 4.5 MB
Table of Contents
DCS880 Drive Manuals
2
Table of Contents
4
Table of Contents
8
Safety Instructions
8
What this Chapter Contains
8
To Which Products this Chapter Applies
8
Use of Warnings and Notes
8
Installation and Maintenance Work
9
Grounding
10
Printed Circuit Boards and Fiber Optic Cables
11
Mechanical Installation
11
Operation
12
The DCS880
13
Chapter Overview
13
The DCS880 Converter Modules
13
Type Code
14
Plus Codes
15
Main Circuit and Control
16
Armature Converter DCS880 H1
16
Armature Converter DCS880 H5
17
Armature Converter DCS880 H6
18
Armature Converter DCS880 H7 and H8
19
Mechanical Installation
20
Chapter Overview
20
Unpacking the Unit
20
Delivery Check
20
Before Installation
22
Requirements for the Installation Site
22
Wall
22
Floor
22
Free Space Around the Unit
22
Cabinet Installation
22
Preventing Cooling Air Recirculation
22
Unit above Another
22
Terminal Options for Converter Modules Size H1
23
Connection of H4 and H5 Converter Module DC Terminals
23
Terminal Cover According to VBG 4 Regulations
24
Mounting the Converter Module H5 Inside an Enclosure
25
Mounting the H7 Power Unit Inside an Enclosure
26
Mounting the H8 Power Unit Inside an Enclosure
27
Planning the Electrical Installation
28
Chapter Overview
28
Options
28
Line Reactors (L1)
28
Semiconductor Fuses (F1)
31
Semiconductor Fuses (F1) and Fuse Holders for Armature Circuit
32
Fuses (F3.X) and Fuse Holders for Field Circuit
33
Single-Phase Autotransformer (T3) for Field Circuit (Adapt Voltage)
34
Line Reactors for Single- and 3-Phase Connection of Field Converters
35
Auxiliary Transformer (T2) for Electronic System / Fan Supply
35
EMC Filters (E1)
36
Converters Size H1
39
Converters Size H5 Configuration Using FEX-425-Int Field Exciter
40
Converters Size H6 Configuration Using a FEX-425-Int Field Exciter
41
Converters Size H1
42
Converters Size H7 and H8 Configuration Using External Field Exciters DCF803, DCF804
43
Start, Stop and E-Stop Control
44
Cooling Fans
45
Fan Connection for DCS880 (H1
46
Fan Connection for DCS880 (H5
47
Monitoring the DCS880 Power Section
48
Thermal Overload and Short-Circuit Protection
48
Mains Cable (AC Line Cable) Short-Circuit Protection
48
Cross-Sectional Areas - Tightening Torques
49
Selecting the Control Cables
50
Control Panel Cable
50
Connection of a Motor Temperature Sensor to the Drive I/O
51
Electrical Installation
52
Chapter Overview
52
Checking the Insulation of the Drive
52
IT (Ungrounded) Systems
53
Supply Voltage
53
Connecting the Power Cables
53
Location F-Type Adapters and Interfaces
54
FEA I/O Extension Adapter Configuration
55
Pulse Encoder Connection
56
Pulse Encoder Connection Principles
57
Connecting the Signal and Control Cables
59
Routing the Cables
59
Dcslink Wiring
60
Connecting a Control Unit at H7 and H8 Power Units
63
Installation Checklist
64
Maintenance
65
Chapter Overview
65
Safety
65
Technical Data
66
Chapter Overview
66
Environmental Conditions
66
Current Ratings - IEC Regenerative Converters (S02)
68
Standard Duty Cycles
68
Current Ratings - IEC Non Regenerative Converters (S01)
69
Control Board SDCS-CON-H01 (H1
70
Recommended Wire Size - Tightening Torques
70
Control Circuit Terminal Layout
72
XAI: Reference Voltages and Analog Inputs
73
XAO: Analog Outputs
73
XD2D: Drive-To-Drive Link
73
RO1, RO2, RO3: Relay Outputs
74
XD24: Digital Interlock
74
XDIO: Digital Inputs / Outputs
75
XDI: Digital Inputs
75
XENC: Encoder
75
XTAC: Analog Tacho
75
XSMC: Mains Contactor
76
XSTO: Safe Torque off
76
X205 Memory Unit Connection
76
Additional Terminals
77
Ground Isolation Diagram
78
Jumpers and Switches
79
DDCS Interface Configuration
80
Ch0 Drivebus or Module Bus Connection to Advant Controller (Star)
80
DDCS Branching Unit NDBU-95
81
Dcslink Board SDCS-DSL-H1X (H1
82
Daisy Chain DPI-H01 Kit (H1
83
Power Interface Board SDCS-PIN-H01 (H1
86
Technical Data
87
Power Supply Board SDCS-POW-H01 (H6
88
Field Circuit Interfaces SDCS-BAB-F01 and SDCS-BAB-F02 (H1
89
Measuring Board SDCS-PIN-H51 (H6
94
Firing Pulse Transformer Board SDCS-PIN-H41 (H6
96
Optical Power Link Board SDCS-OPL-H01 (H7, H8)
97
Following Connectors Are Available
97
XSMC (X96): Mains Contactor
97
Location of the SDCS-OPL-H01
98
Connection between Firing and Control Board for H6
99
Galvanic Isolation - T90, A92, F11, F90
102
DC-DC Transducer A92 (1)
104
Transformer T90
105
Dimensions and Weights
106
Size H1
106
Size H2
107
Size H3
108
Size H4
109
Size H5
110
Size H6
111
Size H7
112
(+P906)
112
Size H8 Lefthand (+P906)
113
Size H8 Righthand (+P906)
114
Branch Fuses Installed Inside Converter Sizes H5
115
Accessories
117
DCF803-0016, FEX-425-Int and DCF803-0035
117
Electrical Data
118
Control Unit
118
Power Part
118
Dcslink Communication
119
RS232-Port
120
Diagnostics
120
DCF803-0016 and DCF803-0035 Configuration (H1
121
Dimensions
122
FEX-425-Int Configuration (H5)
123
FEX-425-Int Configuration (H6)
124
DCF803-0050, DCF804-0050, DCF803-0060 and DCF804-0060
125
Electrical Data
126
Control Unit
127
Power Part
127
Dcslink Communication
128
RS232-Port
128
Diagnostics
129
DCF803-0050 / 0060 and DCF804-0050 / 0060 Configuration (E.g. 2 Motors)
130
Dimensions
133
Fuses and Fuse Holders IEC
134
Line Reactors IEC
135
Line Reactors Type ND01 to ND17 (Uk = 1 %)
135
Line Reactors Type ND401 to ND413 (Uk = 4 %)
138
Autotransformer (T3)
141
Line Reactor (L3)
142
Auxiliary Transformer (T2) for Converter Electronics and Fans
143
Supply Transformer (T8) for Cooling Fan
144
Other Cables
145
Recommended Connectors
145
Optical Cables
146
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