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ACS 663
Bosch ACS 663 Industrial Equipment Manuals
Manuals and User Guides for Bosch ACS 663 Industrial Equipment. We have
2
Bosch ACS 663 Industrial Equipment manuals available for free PDF download: Repair Instruction, Manual
Bosch ACS 663 Repair Instruction (120 pages)
Brand:
Bosch
| Category:
Industrial Equipment
| Size: 10.59 MB
Table of Contents
Table of Contents
3
Safety Warnings
4
Protective Devices
7
Door Switch
7
PED Directive 2014/68/EU
7
Machine Handling
7
Target Group
8
Introduction I N Troduct I O N
9
Introduction
9
Introduction
10
Control Panel Functions
11
Icon Legend
11
Glossary
12
Setup Menu
12
General Maintenance
15
Electrical Protection
15
Tank Fill
15
Filter Maintenance
16
Internal Refrigerent Identifier Maintenance (for ACS 663-RI Only)
17
Vacuum Pump Maintenance
17
Edit Print Header
18
Replace Printer Paper (Only for Variants with Printer)
18
Calibration Check
19
Scales Reset
19
Pressure Decay Leak Test (for R1234Yf Only)
20
Lockout
20
Printer Kit Installation (ACT1234-PIK)
21
Refrigerant Identifier Kit Installation (ACT1234-RIK)
21
N2H2 Manifold Kit Installation (ACT1234-NIK)
23
Calibration Check Kit Installation (Optional)
24
Refrigerant R134A to R1234Yf Conversion Kit
25
Unit Specifications
28
Maintenance Schedule
30
Diagnostics and Testing
31
Functional Check
32
Diagnostics and Testing
32
Updating System Software Instruction
32
Recover Function
33
Charge Function
34
Diagnostics and Testing
36
Service Center Menu
36
Diagnostics and Troubleshooting
36
Calibrate Load Cells
37
Output Test
39
Input Test
40
Calibrate Air Flow (for R1234Yf Only)
40
ISV Purge Condition
40
A/C Unit Internal Clearing
41
Service Vacuum
41
End User Install
42
Maintenance Counters
42
Keypad Test
44
Set Boot Mode
44
Reset Board
45
Identifier Type (for R1234Yf Only)
45
Refrigerant Identifier (for R1234Yf Only)
45
Charge Leak Test
45
Days Leak Test (for R1234Yf Only)
45
Default Vacuum Time
45
Default Vacuum Leak Test Time
45
Default Precharge Leak Test Time
46
Service Hose Length
46
Nx Leak Test
46
Dye Inject Enable
46
Enter Plate Only
46
Refrigerant Tracking Password
46
Customer Configuration
46
Database Configuration
46
Tank Check Valve Test
46
AC Unit Emptying
46
Depressurizing the Unit
47
Unit Is Functional
47
Unit Is Not Functional
47
Troubleshooting
48
Grounding, Noise, and Power Issues
48
Will Not Power-Up, no Display
49
Will Not Fill Tank
50
Stuck in Clearing
50
Will Not Recover
51
Will Not Deep Recover
52
Fails Service Vacuum
52
Will Not Drain Oil
53
Will Not Air Purge
53
Will Not Evacuate (Vacuum)
54
Fails Leak Test
55
Will Not Inject Oil or Dye
55
Will Not Charge
56
Slow Charge
56
Will Not Hose Flush
56
Will Not Print (Only for Variants with Printer)
57
Power Board Troubleshooting
58
Control Board Troubleshooting
58
Compressor Troubleshooting
59
Vacuum Pump Troubleshooting
60
Error Messages
61
Error Messages for Refrigerant Identifier (if Available)
63
Electrical System Operation and Repair
66
Electrical System Operation
67
Power Board and Power Supply Operation
67
Power Board Connector Assignments
67
Control Board Connector Assignments
68
Control Board Functions
68
Control Board Operation
68
Control Board Software Updating Methods
69
Sensors and Transducers
69
Electrical System Repair
74
Replacement Power Board
74
Replacement Control Board
75
Replacement High-Pressure Cut-Out Switch
76
Replacement Fan Assembly
77
Replacement Air Flow Sensor (for R1234Yf Only)
78
Replacement Scale Assembly
79
Scale Calibration (Load Cells)
79
Replacing Load Cell
80
Replacement Refrigerant Identifier (if Present)
81
Plumbing and Mechanical System Operation and Repair
83
Plumbing and Mechanical System Operation
84
Plumbing and Mechanical System Repair
86
Component Application Charts
97
Flow Diagrams
99
Main Component Descriptions
116
Notes
119
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Bosch ACS 663 Manual (38 pages)
Brand:
Bosch
| Category:
Service Equipment
| Size: 2.31 MB
Table of Contents
Table of Contents
1
1 Symbols Used
2
In the Documentation
2
Warning Notices - Structure and Meaning
2
Symbols in this Documentation
2
On the Product
3
2 Precautions
3
Legend of the Safety Terms Used in this Manual
3
Protection Devices
5
Door Interlock Switch
5
PED Directive 2014/68/EU
5
ACS 663 Handling
5
3 Introduction
6
Application
6
Supply
6
Description of the Equipment
6
Control Panel Functions
7
Icons Key
8
Setup Menu
8
Functions Menu
8
Settings Menu
9
Maintenance Menu
9
4 Screen Layout
10
5 Initial Settings
11
Removing Transportation Packaging
11
Unpacking the Accessories Kit
11
Service Hoses Connection
11
Use of Oil and UV Dye Bottles
12
Turning on the Station
12
Language Selection
12
Unit of Measurement Selection
12
Setting the Date and Time
12
Print Header Change
12
Automatic Internal Cleaning
13
Tank Filling
13
Unit Activation
14
Oil Scales
14
Leak Test Vacuum Time Change
14
Firmware Update
14
Wifi Configuration
14
Connected Repair [Core]
15
General Information
15
Configuration
16
Operation
16
6 Instructions for Use
16
Entering Service Data
16
Refrigerant Identifier (Optional, Standard on RI Variants)
17
Unsuccessful Refrigerant Purity Test
17
Refrigerant Identifier Test
17
Successful Refrigerant Identifier Operation Test
17
Unsuccessful Refrigerant Identifier Operation Test
18
Removing Contaminated Refrigerant from the Station
18
Retrieving Refrigerant from a Vehicle
19
Evacuation of the A/C System of the Vehicle
20
Hoses Flushing
20
Recharging the A/C System of the Vehicle
21
Automatic Function
22
Incomplete Charge
23
Database
23
Vehicle Database
23
Personal Vehicle Database
23
Flushing
24
Pressures Test
25
Test N2H2 or N2 (with Optional Kit)
26
Installation and Connection of the External Cylinder of N2H2 or N2
26
Test N2H2
27
Test N2
27
7 Maintenance
28
Maintenance Program
28
Electrical Protection
29
Main Power Supply Switch with Padlock
29
Tank Filling
29
Filter Maintenance
30
Internal Refrigerant Identifier Maintenance (Optional, Standard on RI Variants)
31
Calibration Check (with Optional Kit)
31
Scales Setting to Zero
32
Vacuum Pump Oil Change
32
Leak Check
33
Print Header Change
34
Replacing the Printer Paper (Only for Variants with Printer)
34
8 Diagnostic Messages
35
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