Canon Finisher-AK1 Manuals

Manuals and User Guides for Canon Finisher-AK1. We have 1 Canon Finisher-AK1 manual available for free PDF download: Service Manual

Canon Finisher-AK1 Service Manual (374 pages)

Brand: Canon | Category: Finishers | Size: 20.72 MB

Table of Contents
4
Safety Precautions
8
Notes before Servicing
9
Points to Note at Cleaning
9
Product Outline
10
Product Specifications
10
Specifications
11
Names of Parts
14
External View
14
Cross Section
15
Technology
16
Basic Construction
16
Electrical Control Unit
16
Overview
18
Finisher Controller PCB
18
Saddle Stitcher Controller PCB
19
Stacking Unit
20
Overview
20
Tray Ascent/Descent Control
21
Auxiliary Tray Lift Control
22
Tray Paper Surface Detection
23
Feeding Unit
24
Overview
24
Basic Sequence of Operations
26
Horizontal Registration Detection
27
Side Registration Correction Operation Shift Operation
28
Buffer Operation
30
Switching over the Paper Path
31
Assist Roller Engage Operation
31
Intermediate Process Tray Assembly
32
Overview
32
Basic Sequence of Operations
33
Stacking Operation
34
Shift Operation
37
Stapling Operation
38
Delivery Operation
39
Neat Alignment Operation
41
Saddle Stitcher Unit
43
Overview
43
Basic Sequence of Operations
44
Paper Feed Operation
45
Alignment Operation
47
Staple Operation
48
Paper Folding/Delivery Operations
49
Detecting Jams
52
Jam Inspection in Finisher
52
Stitcher Area Jam Detection
54
Periodic Servicing
55
User Maintenance
55
Maintenance and Inspection
55
Periodically Replaced Parts
57
Durables
57
Periodical Servicing
58
Parts Replacing and Cleaning
59
List of Parts
59
List of External/Internal Covers
60
List of Main Unit
61
List of Consumable Parts Locations
65
Sensors
66
Motors
68
Solenoids
70
Pcbs
72
Switchs
74
Fans
75
Removing from the Connection Equipment
76
Removing from the Host Machine
76
External/Internal Covers
78
Removing the Rear Cover
78
Removing the Rear Upper Cover (Right)
79
Removing the Rear Upper Cover (Left)
79
Removing the Inner Cover (Upper)
80
Removing the Inner Cover (Lower)
81
Electric Control Assembly
82
Removing the Finisher Controller PCB
82
Removing the Neat Stack Driver PCB
82
Removing the Feed Motor Driver PCB
83
Removing the Saddle Stitcher Controller PCB
83
Stacking Assembly
85
Points to Note on Handling the Stack Wall Rail
85
Removing the Stack Wall (Upper)
85
Removing the Stack Wall (Lower)
87
Points to Note on Tray A/B Cable
89
Removing the Tray a Unit
90
Removing the Tray B Unit
93
Adjusting Position of Tray a
95
Removing the Tray A/B Lifting Motor
95
Feed Assembly
97
Removing the Delivery Static Eliminator
97
Removing the Upper Feed Unit
98
Removing the Inlet Feed Motor
100
Removing the Paper Trailing Edge Drop Motor
101
Removing the Buffer Front Feed Motor
101
Removing the Buffer Motor
102
Removing the Puncher Unit
104
Removing the Side Registration Sensor Unit
105
Removing the Side Registration Sensor PCB
106
Removing the Side Registration Shift Unit
107
Removing the Side Registration Shift Motor
111
Removing the Shift Motor
112
Intermediate Process Tray Assembly
113
Removing the Stack Delivery Roller Upper Static Eliminator
113
Removing the Neat Paddle (Upper)
113
Removing the Neat Paddle (Lower)
114
Removing the Neat Stack Unit (Upper)
115
Removing the Neat Stack Unit (Lower)
117
Removing the Stapler
118
Adjusting Position of Stapler
119
Removing the Process Tray Unit
120
Removing the Paddle Unit
123
Removing the Paddle
123
Removing the Stack Delivery Upper Roller
124
Removing the Process Tray (Front)
126
Removing the Process Tray (Rear)
127
Removing the Feed Belt
128
Removing the Stack Delivery Motor
130
Removing the Process Tray Plate Unit
130
Removing the Front Alignment Motor
131
Removing the Rear Alignment Motor
133
Right Angle Adjustment of Alignment Plate
135
Removing the Process Upper Guide Unit
136
Removing the Belt Controller Unit
139
Removing the Belt Roller
143
Saddle Stitcher Assembly
147
Removing the Saddle Inner Cover (Upper)
147
Removing the Saddle Inner Cover (Lower)
147
Removing the Saddle Inlet Roller Static Eliminator
148
Removing the Saddle Intermediate Static Eliminator
149
Removing the Saddle Stapler
149
Removing the Feed Guide Lower Static Eliminator
150
Removing the Disengagement Roller
151
Removing the Thrust Unit
153
Removing the Push-On Plate
155
Removing the Positioning Plate Unit
156
Pulling out the Saddle Unit (Service Position)
157
Removing the Saddle Inlet Static Eliminator
158
Removing the Saddle Unit
159
Removing the Press Unit
160
Removing the Press Roller Unit
163
Removing the Fold Roller
166
Removing the Alignment Roller Unit
170
Removing the Alignment Roller
171
Removing the Saddle Alignment Motor
171
Adjustment
172
Basic Adjustment
172
Outline
173
Height Adjustment
174
Side Registration/Skew Adjustment
177
Adjusting Sensor Light Intensity
181
Adjustment at Time of Parts Replacement
183
Outline
183
Adjusting Sensor Light Intensity
185
Adjusting Position of Tray a
187
Adjusting the Alignment Position of the Upper Neat Alignment Plate
188
Adjusting the Alignment Position of the Lower Neat Alignment Plate
190
Adjusting the Height of Corrugation Roller for Stack Delivery
192
Right Angle Adjustment of Alignment Plate
196
Adjusting Alignment Plate Position
197
Adjusting Position of Stapler
199
Adjusting Staple Position (1-Stapling at the Rear)
200
Adjusting Staple Position (1-Stapling at the Front)
203
Adjusting Staple Position (2-Stapling Positions)
206
Adjusting Delivery of Staple Stack (Lower Delivery)
208
Adjusting Delivery of Staple Stack (Saddle Delivery)
211
Saddle Stitch/Fold Placement Adjustment
214
Adjusting Saddle Stitching Position
218
Adjusting Saddle Folding Position
220
Adjusting Position of Saddle Lead Edge Stopper
221
Adjustment after Replacing Finisher Controller PCB
223
Bufferless Mode
224
Adjustment in the Case of Failure in Stacking Performance of Tray (Upper Curl)
225
Adjustment in the Case of Failure in Stacking Performance of Tray (Lower Curl)
227
Adjustment in the Case of Failure in Stacking Performance of Tray (Run-On of Paper When Using Thin Paper)
229
Adjustment in the Case of Canceling Limit for Tray Stack
231
Adjusting Alignment for Saddle Stapling
233
Auxiliary Adjustment
236
Outline
236
Adjusting Position of Tray a
238
Adjusting Position of Feed Belt
239
Adjusting Staple Position (1-Stapling at the Rear)
241
Adjusting Staple Position (1-Stapling at the Front)
244
Adjusting Staple Position (2-Stapling Positions)
247
Adjusting Delivery of Staple Stack (Lower Delivery)
249
Adjusting Delivery of Staple Stack (Saddle Delivery)
252
Saddle Stitch/Fold Placement Adjustment
255
Adjusting Saddle Stitching Position
259
Adjusting Saddle Folding Position
261
Adjusting Position of Saddle Lead Edge Stopper
262
Adjusting Position for Saddle Alignment Width
265
Bufferless Mode
267
Adjusting Assist Stopper Position
268
Adjusting Height of Staple Inlet Guide
269
Adjusting Paddle Height
271
Adjustment in the Case of Failure in Stacking Performance of Tray (Upper Curl)
273
Adjustment in the Case of Failure in Stacking Performance of Tray (Lower Curl)
275
Adjustment in the Case of Failure in Stacking Performance of Tray (Run-On of Paper When Using Thin Paper)
277
Adjustment in the Case of Canceling Limit for Tray Stack
279
Adjusting Alignment for Saddle Stapling
281
Adjusting Engagement/Disengagement Position of Saddle Disengagement Roller
284
Adjusting Feeding Distance of Saddle Disengagement Roller
286
Adjusting Side Registration of Saddle
288
Setting of Pressless Mode
291
Adjusting Delivery Angle
292
Setting of Tray Speed
294
Changing Lower Delivery Mode
296
Setting of Stop-Less Stacking
298
Adjusting Hole Positions in Feeding Direction
299
Upper/Lower Neat Paddle Position Adjustment
300
Punch Skew Tolerance Adjustment Mode
303
Process Tray Alignment Operation Adjustment Mode with A4R/LTRR Size Paper
305
Side Registration Position Fine Adjustment Mode (Shift Amount Change)
306
Troubleshooting
309
Upgrading
309
Drive/Sensor Check
311
Motor,Solenoid
311
Sensor
314
Installation
317
How to Check this Installation Procedure
318
When Using the Parts Included in the Package
318
Symbols in the Illustration
318
Points to Note about Installation
318
Checking the Unpacking Space
319
Checking the Contents
320
Unpacking
321
A Note on Turning ON/OFF the Power of the Host Machine
323
Installation Procedure
324
Before Installing the Finisher
324
Connecting with the Host Machine
326
Connecting with the Multi Drawer Document Insertion Unit
328
Connecting with the the Professional Puncher Integration Unit
331
Connecting with the Paper Folding Unit
334
Connecting with the High Capacity Stacker
337
Connecting with the Perfect Binder
340
Connecting with the Document Insertion Unit
343
Connecting the Cable
346
Checking Connection
350
Adjustment
350
Height Adjustment
350
Side Registration/Skew Adjustment
354
Attaching the Labels
358
A Note on Moving the Machine
360
Appendix
361
Service Tools
361
Solvents and Oils
361
List of Signals
361
List of Signals (Finisher)
364
List of Signals (Saddle)
366
General Circuit Diagram
367

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Canon Finisher-AK1 Service Manual (374 pages)

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