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Hitachi Zaxis 65USB-5A Manuals
Manuals and User Guides for Hitachi Zaxis 65USB-5A. We have
1
Hitachi Zaxis 65USB-5A manual available for free PDF download: Operator's Manual
Hitachi Zaxis 65USB-5A Operator's Manual (340 pages)
Hydraulic Excavator
Brand:
Hitachi
| Category:
Excavators
| Size: 6.61 MB
Table of Contents
Enmadc
3
Table of Contents
5
Machine Numbers
9
Safety
13
Recognize Safety Information
13
Understand Signal Words
13
Follow Safety Instructions
14
Prepare For Emergencies
15
Wear Protective Clothing
15
Protect Against Noise
16
Inspect Machine
16
General Precautions For Cab
17
Use Handrails And Steps
18
Adjust The Operator's Seat
18
Ensure Safety before Rising from or Leaving Operator's Seat
19
Fasten Your Seat Belt
19
Move And Operate Machine Safely
20
Operate Only From Operator's Seat
20
Jump Starting
21
Keep Riders Off Machine
21
Precautions For Operations
22
Investigate Job Site Beforehand
23
Install Opg Guard
24
Restriction Of Attachment Installation
25
Provide Signals For Jobs Involving Multiple Machines
25
Confirm Direction Of Machine To Be Driven
25
Drive Machine Safely
26
Avoid Injury From Rollaway Accidents
28
Avoid Injury From Back-Over And Swing Accidents
29
Keep Person Clear From Working Area
30
Never Position Bucket Over Anyone
30
Avoid Undercutting
31
Avoid Tipping
31
Never Undercut A High Bank
32
Dig With Caution
32
Operate With Caution
32
Avoid Power Lines
33
Precautions For Lightning
33
Object Handling
34
Protect Against Flying Debris
34
Park Machine Safely
35
Handle Fluids Safely−Avoid Fires
35
Transport Safely
36
Practice Safe Maintenance
37
Warn Others Of Service Work
38
Support Machine Properly
39
Stay Clear Of Moving Parts
39
Prevent Parts From Flying
40
Avoid Injury from Attachment Falling Accident
40
Prevent Burns
41
Replace Rubber Hoses Periodically
42
Avoid High-Pressure Fluids
42
Prevent Fires
43
Evacuating In Case Of Fire
45
Beware Of Exhaust Fumes
45
Precautions For Welding And Grinding
46
Avoid Heating Near Pressurized Fluid Lines
47
Avoid Applying Heat to Lines Containing Flammable Fluids
47
Precautions for Handling Accumulator and Gas Damper
47
Remove Paint Before Welding Or Heating
48
Beware of Asbestos and Silicon Dust and Other Contamination
48
Prevent Battery Explosions
49
Service Air Conditioning System Safely
49
Handle Chemical Products Safely
50
Dispose Of Waste Properly
50
Never Ride Attachment
51
Precautions For Communication Terminal
51
Precaution For Communication Terminal Equipment
52
Safety Signs
54
Components Name
67
Getting On/Off the Machine
68
Operator's Station
69
Layout
69
Key Switch
71
Switch Panel
71
Monitor
72
Feature
72
Screen Configuration
72
Basic Screen
73
Indicators
74
Overheat Indicator (1)
74
Engine Oil Pressure Indicator (2)
74
Alternator Indicator (3)
74
Fuel Level Indicator (4)
74
How To Use Screens
75
Displaying Basic Screen
75
Hour Meter
79
Clock
79
Fuel Gauge
79
Coolant Temperature Gauge
79
Operating Status Icon Display
79
Alarm Occurrence Screen
80
Error Display Screen
80
Warning Display Screen
80
Alarm List Display
81
Contents of Alarms
82
Error Code
82
Warning Codes
82
Dtc Code List
84
Main Menu (Menu)
86
Clock
87
Clock Adjustment
87
Display Mode Setting
89
Trip
90
Functions of Trip Meter
90
Displaying Trip Meter (1)
91
Displaying Trip Meter (2)
93
Change Trip Meter Set Time
94
Brightness Adjustment
96
Heater Operation (ZX33U-5A, 38U-5A, 48U-5A, 55U-5A)
98
Name And Function Of Each Part Of Control Panel
98
Heating Operation
99
Defroster Operation
99
Tips For Optimal Heater Usage
100
When Windows Become Clouded
100
Air Conditioner Operation (Optional)
101
Name And Function Of Each Part Of Control Panel
101
Heating Operation
102
Cooling Operation
102
Defroster Operation
102
Tips For Optimal Air Conditioner Usage
103
For Rapid Cooling
103
When Windows Become Clouded
103
Off-Season Air Conditioner Maintenance
103
Radio (Cab Equipped Machine) (Optional)
104
Am/Fm Radio Operation (Cab Equipped Machine)
105
Part Name And Function
105
Radio Operation
105
Tuning Procedure
106
Station Presetting Procedure
106
Deletion Of Preset Memory
106
Sound Adjustment
107
Digital Clock Setting Procedure
107
Door Lock Release Lever (Cab Equipped Machine)
108
Opening Upper Front Window (Cab Equipped Machine)
109
Front Window
109
Removing And Storing Lower Front Window
109
Adjusting The Seat
110
Seat Fore-Aft Adjustment
110
Tool Box
110
Seat Back Box
110
Emergency Exit (Cab Equipped Machine)
111
Seat Belt
112
Room Lamp (Cab Equipped Machine)
112
Break-In
113
Breaking In New Machine
113
Operating the Engine
115
Inspect Machine Daily Before Starting
115
Before Starting Engine
116
Starting The Engine
117
Check Instruments After Starting Engine
119
Using Booster Battery
120
Stopping The Engine
122
Driving the Machine
123
Travel Levers And Pedals (Optional)
123
Travel Mode Switch
125
Traveling
126
Traveling On Soft Ground
127
Raise One Track By Using Boom And Arm
128
Towing Machine
129
Operating In Water Or Mud
130
Precautions For Traveling On Slopes
131
Parking The Machine On Slopes
132
Parking The Machine
132
Operating the Machine
133
Control Lever (Iso Pattern)
133
Boom-Swing Pedal
134
Blade Lever
135
Precautions For Blade Operation
136
Pilot Control Shut-Off Lever
137
Warming Up Operation
139
Engine Speed Control
140
Auto-Idle
141
Auto-Idle On/Off
142
Power Mode
143
Overload Alarm Selector (Optional)
144
Operating Backhoe
145
Grading Operation
146
Avoid Abusive Operation
147
Avoid Excavation Using Upperstructure And/Or Boom Swing Power
147
Avoid Driving Bucket Teeth Into Ground
148
Avoid Striking With Bucket
148
Boom Cylinder May Hit Blade
149
Avoid Hitting Blade With Bucket
150
Avoid Colliding Blade Against Rocks
150
Avoid Colliding Boom Cylinder With Track
150
Precautions for Installing Wide Bucket or Special Type Bucket
150
Use Correct Track Shoe
151
Using Rubber Crawler
152
Avoid Other Than Specified Machine Operations
154
Shackle Bracket Usage
155
Emergency Boom Lowering Procedure
156
Releasing Hose Rupture Valve (Machine Equipped with Hose Rupture Valve) (Optional)
157
Precautions For After Operations
159
Transporting
161
Transporting By Road
161
Loading/Unloading On A Truck
162
Fastening Machine for Transporting
165
Unloading
166
Lifting Machine
167
Maintenance
169
Correct Maintenance And Inspection Procedures
169
Check The Hour Meter Regularly
170
Layout
171
Maintenance Guide Table
172
Preparations For Inspection And Maintenance
175
Access Covers
176
Maintenance Guide
179
Periodic Replacement Of Parts
183
Kind Of Oils
184
Recommended Engine Oil
184
Greasing
187
Front Joint Pins
187
Bucket
187
Swing Post And Others
187
Blade Pins
189
Swing Bearing
190
Swing Internal Gear
191
Control Lever Universal Joint
191
Engine
192
Engine Oil Level
192
Change Engine Oil
193
Replace Engine Oil Filter
193
Transmission
196
Travel Reduction Gear
196
D. Hydraulic System
199
Inspection and Maintenance of Hydraulic Equipment
199
Check Hydraulic Oil Level
203
Drain Hydraulic Oil Tank Sump
204
Change Hydraulic Oil
205
Suction Filter Cleaning
205
Replace Full-Flow Filter
209
Replace Pilot Oil Filter Element
211
Check Hoses And Lines
213
E. Fuel System
220
Recommended Fuel
220
Check Fuel Level
221
Check Water Separator
222
Bleed Air From Fuel System
222
Drain Fuel Tank Sump
223
Replace Fuel Main Filter Element
224
Replace Fuel Pre-Filter Element (Optional)
225
Check Fuel Hoses
227
Air Cleaner
228
Clean Air Cleaner Outer Element
228
Replace Air Cleaner Outer And Inner Elements
228
Replace Air Cleaner Inner Element (Optional)
228
G. Cooling System
230
Check Coolant Level
231
Check And Adjust Fan Belt Tension
232
Change Coolant
235
Clean Radiator/Oil Cooler Core
237
Clean Air Conditioner Condenser
238
Clean Air Conditioner Condenser Front Screen
238
H. Electrical System
239
Batteries
239
Check Electrolyte Specific Gravity
242
Replacing Fuses
243
Miscellaneous
244
Check And Replace Bucket Teeth
244
Change Bucket
246
Adjust Track Sag (Rubber Crawler) and Check for Damage
247
Check Rubber Track For Damage
247
Replace Rubber Crawler
249
Removing Rubber Crawler
249
Installing Rubber Crawler
250
Check Track Sag (Steel Crawler) (Optional)
251
Converting The Track
253
Check And Replace Seat Belt
254
Check Air Conditioner (Cab Equipped Machine)
255
Clean And Replace Heater / Air Conditioner Filter
258
Clean Circulating Air Filter
258
Replace Circulating Air Filter
258
Clean Fresh Air Filter
260
Replace Fresh Air Filter
260
Clean Cab Floor
262
Check, Clean and Function Check of Injection Nozzle
263
Inspect And Adjust Valve Clearance
263
Check And Adjust Injection Timing
263
Measure Engine Compression Pressure
263
Check Starter And Alternator
263
Check Crankcase Breather
263
Check Radiator Cap
263
Tightening and Retightening Torque of Bolts and Nuts
264
Maintenance under Special Environmental Conditions
271
Maintenance Under Special Environmental Conditions
272
Storage
273
Storing The Machine
273
Troubleshooting
275
Specifications
283
Std. Specification
283
Working Ranges
284
Shoe Types And Applications
285
Bucket Types And Applications Zx33U-5A
286
Std. Specification
287
Working Ranges
288
Shoe Types And Applications
289
Bucket Types And Applications Zx38U-5A
290
Std. Specification
291
Working Ranges
292
Shoe Types And Applications
293
Bucket Types And Applications Zx48U-5A
294
Std. Specification
295
Working Ranges
296
Shoe Types And Applications
297
Bucket Types And Applications Zx55U-5A
298
Std. Specification
299
Working Ranges
300
Shoe Types And Applications
301
Bucket Types And Applications Zx65Usb-5A
302
Optional Attachment
303
Hydraulic Breaker, Hydraulic Crusher and Quick Coupler
303
Attachment
304
Piping For Breaker And Crusher (Optional)
305
Attachment Pedal (Hydraulic Breaker) (Optional)
306
Precautions For Breaker Operation
307
Attachment Pedal (Hydraulic Crusher) (Optional)
311
Precautions For Crusher Operation
312
Aux Function Lever For Extra Piping (Optional)
315
Auxiliary Flow Rate Control (Optional)
316
Control Lever (H-Pattern: Hitachi Excavator Pattern)
317
Control Lever Sae-Backhoe Pattern
318
Fuel Feed Device (Optional) (ZX48U-5A, 55U-5A, 65USB-5A)
319
Numeric Keypad Lock (Optional)
320
Additional Counterweight
327
Cab Tilting Mechanism
328
Maintenance
335
Check Tilt Mechanism Fulcrum Bolts and Working Screw Lock Nut
335
Greasing
336
Index
337
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