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ZW 370-6
Hitachi ZW 370-6 Manuals
Manuals and User Guides for Hitachi ZW 370-6. We have
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Hitachi ZW 370-6 manual available for free PDF download: Operator's Manual
Hitachi ZW 370-6 Operator's Manual (450 pages)
Wheel Loader
Brand:
Hitachi
| Category:
Front End Loaders
| Size: 9.7 MB
Table of Contents
Table of Contents
5
Machine Numbers
11
Safety
13
Recognize Safety Information
13
Understand Signal Words
13
Follow Safety Instructions
14
Prepare for Emergencies
15
Wear Protective Clothing
15
Protect against Noise
16
Inspect Machine
16
General Precautions for Cab
17
Use Handrails and Steps
18
Never Ride Attachment
18
Adjust Operator's Seat
18
Ensure Safety before Rising from or Leaving Operator's Seat
19
Fasten Your Seat Belt
19
Move and Operate Machine Safely
20
Handle Starting Aids Safely
20
Operate Only from Operator's Seat
21
Jump Starting
21
Investigate Job Site Beforehand
22
Equipment of Head Guard, ROPS, FOPS
23
Provide Signals for Jobs Involving Multiple Machines
23
Keep Riders off Machine
24
Drive Safely
24
Drive Machine Safely (Work Site
25
Drive Safely with Bucket Loaded
26
Drive on Snow Safely
26
Travel on Public Roads Safely
27
Avoid Injury from Rollaway Accidents
27
Avoid Accidents from Backing up and Turning
28
Avoid Positioning Bucket or Attachment over Anyone
29
Avoid Tipping
29
Never Undercut a High Bank
30
Dig with Caution
30
Perform Truck Loading Safely
30
Avoid Power Lines
31
Precautions for Operation
31
Precautions for Lightning
31
Object Handling
32
Protect against Flying Debris
32
Park Machine Safely
33
Store Attachments Safely
33
Transport Safely
34
Handle Fluids Safely−Avoid Fires
35
Practice Safe Maintenance
36
Warn Others of Service Work
37
Support Machine Properly
37
Stay Clear of Moving Parts
38
Support Maintenance Properly
38
Prevent Parts from Flying
39
Prevent Burns
39
Replace Rubber Hoses Periodically
40
Avoid High-Pressure Fluids
40
Prevent Fires
41
Evacuating in Case of Fire
42
Beware of Exhaust Fumes
43
Precautions for Welding and Grinding
43
Avoid Heating Near Pressurized Fluid Lines
43
Avoid Applying Heat to Lines Containing Flammable Fluids
44
Precautions for Handling Accumulator and Gas Damper
44
Precautions for Diesel Exhaust Fluid (DEF
44
Remove Paint before Welding or Heating
45
Beware of Asbestos and Silicon Dust and Other Contamination
45
Prevent Battery Explosions
46
Service Air Conditioning System Safely
46
Handle Chemical Products Safely
47
Dispose of Waste Properly
47
Notes for Aftertreatment Device
48
Precautions for Communication Terminal
48
Precaution for Communication Terminal Equipment (Option
49
Articulation Stopper (Lock Bar
50
Joystick Steering System ON/OFF (Option
51
Safety Labels
52
Components Name
65
Operator's Station
67
Aftertreatment Device
67
Automatic Regeneration
69
Repeated Inhibiting of Aftertreatment Device Cleaning
70
Cab Features
71
Front Console
72
Joystick Steering (Option)
73
Right Console
74
Fingertip Control Type
74
Multi-Function Joystick Type
75
Monitor Panel
76
Parking Brake Indicator (Red)
77
Brake Oil Low Pressure Indicator (Red)
77
Hydraulic Oil Level Indicator (Red)
77
Low Steering Oil Pressure Indicator (Option) (Red)
78
Transmission Warning Indicator (Red)
78
Communication Error Indicator (Yellow)
78
Discharge Warning Indicator (Red)
78
Engine Warning Indicator (Red)
79
Overheat Indicator (Red)
79
Engine Oil Low Pressure Indicator (Red)
79
Air Filter Restriction Indicator (Red)
80
Preheat Indicator (Yellow)
80
Coolant Temperature Gauge
81
Fuel Gauge
81
Turn Signal Indicator (Green)
82
High Beam Indicator (Blue)
82
Work Light Indicator (Yellow)
82
Clearance Light Indicator (Green)
83
Control Lever Lock Indicator (Red)
83
Multi Function Monitor
84
Default Setting
85
Basic Screen
86
How to Use Screens
87
Displaying Basic Screen
87
Monitor Operation
91
Alarm Occurrence Screen
92
Remedy
94
DEF/SCR System Alarm
97
Def/Adblue® Level Alarm
97
Urea SCR System Malfunction
98
Aftertreatment Device Regeneration
99
Aftertreatment Device Regeneration Status Display
99
Automatic Regeneration (Auto-Regeneration)
100
Manual Regeneration
101
Main Menu
102
Ride Control Drive Speed Setting (Option)
103
Dual Lift Arm Auto-Leveler
104
Height/Lower Kickout ON/OFF, Stop Height Setting
105
Brightness Adjustment
106
Mail (Option)
108
Setting Menu
110
Date and Time
111
Time Adjustment
111
Date Adjustment
113
Display Mode Setting
115
Auto Idling Stop
117
Auto Idling Stop: ON/OFF
117
Acting Time Setting
118
Rear View Camera Monitor
119
Aftertreatment Device Regeneration Inhibited
121
Setting Procedure
121
Transmission Setting
123
Shift Change Delay Mode Setting
123
Lockup Setting
125
Traction Control Setting
127
Parallel/Tandem Switching Height Setting
129
Warm up Operation
131
Display Item Selection
133
Main Menu Display Order Change
135
Information Menu
137
Operation Condition
138
Fuel Consumption
138
Maintenance
140
Maintenance Notice
140
Time Remains and Maintenance Interval
142
Troubleshooting
144
Monitoring
146
Front Console Switches, Pedals, Steering Wheel and Joystick Steering (Option)
149
Hazard Switch
150
Work Light Switch
151
Parking Brake Switch
152
Neutral Lever Lock (for the Forward/Reverse Lever)
153
Horn Switch
153
Key Switch
154
Steering Wheel
154
Joystick Steering (Option)
155
Joystick Steering Lever
155
Forward/Reverse Switch
155
Joystick Steering System Switch
155
Turn Signal Lever
156
Light Switch
157
High-Low Beam Switch
158
Accelerator Pedal
159
Brake Pedal
159
Service Brake
159
Declutch Brake
159
Forward/Reverse Lever and Shift Switch
160
Forward/Reverse Lever
160
Shift Switch
160
Tilt, Telescopic Lever/Steering Column Tilt Pedal
161
Wiper Switch
161
Wiper Operation
161
Front/Rear Wiper Switch
162
Right Console / Switches
163
Fingertip Control Type
163
Loading Control Levers
164
Right Console / Switches
166
Multi-Function Joystick Type
166
Loading Multi-Function Joystick Lever (Option)
167
Auxiliary Control Lever (Option)
168
Power Mode Selector Switch
168
Forward/Reverse Selector Switch
169
Operational Procedure
169
Loading Control Lever Lock Switch
170
Declutch Position Switch
170
Travel Mode Selector Switch
171
Fan Reverse Rotation Switch
172
Off
172
Auto
172
Manual Operation
173
2Nd/3Rd Speed Limit Switch (Option)
174
Hydraulic Coupler Switch (Option)
174
Aftertreatment Device Regeneration Switch
174
Secondary Steering Operation Check Switch (Option)
175
Ride Control Switch (Option)
176
Auto
176
Off
176
Hold Switch
177
Right Console Slide Lever
178
Horn Switch
178
Quick Power Switch
179
DSS (down Shift Switch)
180
Cigar Lighter (24 V DC Electrical Outlet)
181
Using Cigar Lighter
181
Ash Tray
181
Auto Air Conditioner
182
Feature
182
Components Name
183
Controller Part Name and Function
184
Cab Heater Operation
186
Cooling Operation
187
Defroster Operation
188
Cool Head/Warm Feet Operation
188
Tips for Optimal Air Conditioner Usage
189
For Rapid Cooling
189
When Windows Become Fogged
189
Off-Season Air Conditioner Maintenance
189
Adjusting Operator's Seat (Air Suspension Type Seat)
190
Components Name
190
Rear Tray
191
Electric Power Output (Option)
191
Fuse Box
192
Fuse Box a
193
Fuse Box B
193
Hot/Cool Box
194
Tray and Drink Holder
194
ROPS Cab (with Right Side Door)
195
Front Interior Light
197
Rear Interior Light
197
Sun Visor
198
Emergency Exit Hammer
198
Coat/Hat Hook
198
Upper Switch Panel (Option)
199
Rotary Light Switch (Option)
199
Outside Rear View Mirror
200
Inside Rear View Mirror
200
Cab Door
200
Door Lock Knob
201
Door Open/Close Lever
201
Window Open/Close Levers
201
ROPS Cab (Without Right Side Door)
202
Front Interior Light
204
Rear Interior Light
204
Sun Visor
205
Emergency Exit Hammer
205
Coat/Hat Hook
205
Upper Switch Panel (Option)
206
Rotary Light Switch (Option)
206
Outside Rear View Mirror
207
Inside Rear View Mirror
207
Cab Door
207
Door Lock Lever
208
Door Open/Close Bar
208
Window Open/Close Levers
208
Battery Disconnect Switch
209
Switch Operation
210
Articulation Stopper (Lock Bar)
211
Towing Pin
212
Inspection/Maintenance Side Access Cover
213
Rear Grille
214
Steps
215
Tool Box
215
Vandal-Resistant Devices
216
Break-In
219
Break-In Period for New Machine
219
Work Mode for Break-In
219
Operating the Engine
221
Inspect Machine Daily before Starting
221
Check before Starting
223
Starting Engine
226
Starting in Cold Weather
228
Check after Starting
229
Using Booster Batteries
230
Warm up
232
Cold Weather Warm up
233
Stopping Engine
235
Moving the Machine
237
Driving the Machine
237
Starting to Move
238
Shift Range of Auto Transmission
241
Power Mode Selector
242
Shift Change Delay Mode
242
Parking Brake Switch
243
Drive Speed Change
244
Changing Forward/Reverse Drive Direction
244
Steering Wheel
245
Joystick Steering (Option)
246
Secondary Steering (Option)
247
Emergency Stop and Restart of Operation
247
Precautions for Traveling
248
Operating in Water or on Soft Ground
249
Precautions for Driving on Slopes
250
Precautions to be Taken if Machine Failure Occurs
251
Stop
252
Parking
254
Emergency Stopping
255
Auto Brake
256
Operating the Machine
257
Loading Control Levers
257
Control Lever Lock
260
Declutch Position Switch
261
Adjustment of Bucket Auto Leveler
262
Adjustment of Bucket Angle Switch
264
Adjustment of Dual Lift Arm Auto Leveler
266
Auto Idling Stop
267
Auto Idling Stop Operating Condition
268
Aftertreatment Device Manual Regeneration
269
Before Operation
272
Precautions for Operation
272
Ensure Safety When Operating on Road Shoulders
272
Avoid Overloading
273
Avoid Rapid Steering Changes And/Or Sudden Braking
273
Avoid Operation with Loads on Only One Side
273
Excavation
274
Loading Accumulated Soil
274
Digging and Loading Level Ground
275
Grading
276
Loading
277
Load and Carrying Method
277
Loader and Dump Truck Combination Method
278
V-Shape Loading
278
I-Shape Loading
278
Dumping into Truck or Hopper
279
Dozing
280
Stock Piling
280
Removing Snow
281
Lifting Wheel Loader
281
Precautions for after Operation
282
Transporting
285
Transporting by Road
285
Selecting a Trailer
285
Loading / Unloading on Trailer
286
Fastening Machine for Transporting
288
Transporting Wheel Loader (Urgent Situation)
289
Precautions for Driving on Roads
289
Precautions for Towing
290
Releasing Parking Brake
291
Towing Method
293
Lifting Machine
294
Maintenance
295
Correct Maintenance and Inspection Procedures
295
Check the Hour Meter Regularly
297
Layout
298
Lubrication Guide
299
Preparations for Inspection and Maintenance
300
Articulation Lock
302
Inspection/Maintenance Side Access Cover
302
Rear Grille
303
Inspection and Maintenance Table
304
Kind of Oils
308
Grease
308
Engine Oil
308
Transmission Oil
308
Axle Oil
309
Hydraulic Oil
309
Recommended Coolant
309
List of Consumable Parts
310
Greasing
312
Engine
318
Check Engine Oil Level
318
Change Engine Oil
319
Replace Engine Oil Filter
321
Power Train
323
Check Transmission Oil Level
323
Change Transmission Oil
324
Change Transmission Oil Filter
324
Clean Torque Converter Air Breather
327
Check Axle Oil Level
328
Change Axle Oil
330
Replace Axle Oil Cooler Line Filter (Option)
332
Clean Axle Oil Cooler Fins (Option)
332
Hydraulic System
333
Inspection and Maintenance of Hydraulic Equipment
333
Check Hydraulic Oil Level
334
Change Hydraulic Oil
335
Clean Suction Filter
337
Clean Pilot Oil Filter
338
Line Filter in Steering Circuit
338
Line Filter in Brake Circuit
339
Replace Hydraulic Oil Return Filter
341
Replace Air Breather Element
342
Check Pilot Circuit Accumulator Function, Gas Leakage, Looseness, and Damage
343
Check Ride Control Accumulator Function, Gas Leakage, Looseness, and Damage (Option)
344
Check Gas Pressure in Ride Control Accumulator (Option)
344
Check Gas Pressure in Steering Accumulator
344
Check Hoses and Lines
345
Fuel System
350
Check Fuel Level
350
Recommended Fuel
350
About Biodiesel Fuel
350
Refueling
351
Drain Water and Sediment from Fuel Tank
352
Drain Fuel Filter
353
Draining Procedures (Pre-Filter)
353
Bleed Air from the Fuel System
354
Replace Fuel Main Filter Element
356
Replace Fuel Pre-Filter Element
358
Clean Fuel Supply Pump Strainer
359
Clean Fuel Priming Solenoid Pump Strainer
360
Check Fuel Hoses
361
Check Water Separator (Option)
362
Air Cleaner
364
Cooling System
365
Check Coolant Level
366
Check Drive Belt
367
Change Coolant
369
Clean Radiator/Oil Cooler Cores and Other Cooling System
372
Electrical System
373
Batteries
373
Electrolyte Level Check
375
Check Electrolyte Specific Gravity
376
Replace Batteries
377
Check Monitor Functions and All Other Instrument Operation
377
Check Work Lights
378
Check Horn and Backup Alarm
379
Check Electrical Harnesses and Fuses
380
Fuse Box a
381
Fuse Box B
381
Brake System
382
Check Right and Left Brake Interlocking Performance
382
Check Parking Brake Force
383
Check Parking Brake Gear Oil Level
384
Change Parking Brake Gear Oil
385
Check Accumulator Function, Gas Leakage, Looseness, and Damage
386
Check Gas Pressure in Accumulator
387
Check Brake Disks (Service and Parking)
387
Tire
388
Check and Replace Tire (Tire Pressure)
388
Check Tire for Damage
389
Check Wheel Bolt Torque
389
Air Conditioner
393
Clean/Replace Air Conditioner Circulation/Fresh Air Filters
393
Check Air Conditioner
396
Check Air Conditioner Piping
396
Check Air Conditioner Condenser
397
Check Air Conditioner Compressor Belt
397
Check Refrigerant
398
Replace Air Conditioner Receiver Dryer
398
Check Compressor and Pulley
398
Aftertreatment Device
399
Check and Clean Aftertreatment Device
399
Urea SCR System
400
Specified Def/Adblue
400
Check DEF Level
401
Refill DEF
401
DEF Exchange Procedure
403
Replace DEF Supply Module Main Filter
404
Check Dosing Module
405
Miscellaneous
406
Check Bucket Teeth and Cutting Edge
406
Check and Replace Seat Belt and Lower Tether
407
Check ROPS Cab, Resin Cab Roof, and Roof
407
Mounting Bolts
407
Check Windshield Washer Fluid Level
407
Check Play Amount in Steering Wheel Movement
408
Check Play Amount in Joystick Steering Movement (Option)
409
Check Accelerator Pedal Operation, and Exhaust Gas Color and Noise
410
Check Rearview Mirror and Inside Rearview Mirror
411
Check Steps and Handrails for Damage and Looseness
411
Clean Engine Compartment and Hood
412
Check Sound Absorbing Mat Around Engine
412
Check and Adjust Valve Clearance
412
Check Engine Compression Pressure
412
Check and Clean Starter and Alternator
413
Check Fuel Injector
413
Check Turbocharger
413
Check and Adjust Engine Controller (ECM)
413
Check and Clean EGR Valve
413
Check and Clean EGR Cooler
413
Check Urea SCR System
413
Retighten Front Axle and Rear Axle Support Mounting Bolts
414
Check Tightening Torque of Nuts and Bolts
415
Maintenance under Special Environmental Conditions
427
Maintenance under Special Environmental Conditions
428
Precautions for Maintenance During Cold Weather Season
428
Storage
431
Storing the Machine
431
Troubleshooting
435
Engine
435
Engine Auxiliaries
435
Engine Does Not Start
436
Control Lever
437
Hydraulic System
437
Drive Function
438
Others
439
Specifications
441
Intended Use
441
Index
443
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