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ZX210LCK-5G
Hitachi ZX210LCK-5G Manuals
Manuals and User Guides for Hitachi ZX210LCK-5G. We have
1
Hitachi ZX210LCK-5G manual available for free PDF download: Workshop Manual
Hitachi ZX210LCK-5G Workshop Manual (502 pages)
Hydraulic Excavator
Brand:
Hitachi
| Category:
Excavators
| Size: 8.05 MB
Table of Contents
Section 1 General
49
Table of Contents
49
Group 1 Precautions for Disassembling and Assembling
51
Precautions for Disassembling and Assembling
51
Group 2 Tightening
57
Tightening Bolts and Nuts
57
Piping Joint
60
Group 3 Painting
65
Painting
65
Group 4 Bleeding Air
67
Bleeding Air from Hydraulic Oil Tank
67
Bleeding Air from Hydraulic System
68
Bleeding Air from Fuel System
69
Group 5 Pressure Release Procedure
73
Hydraulic Circuit Pressure Release Procedure
73
Group 6 Preparation
75
Preparation before Inspection and Maintenance
75
Section 2 Maintenance Standard
79
Group 1 Upperstructure
81
Pump Device
81
Swing Motor
85
Group 2 Undercarriage
89
Travel Motor
89
Sprocket
91
Front Idler
93
Upper Roller
95
Lower Roller
96
Track
97
Group 3 Front Attachment
101
Pin and Bushing
101
Side Cutter (2014503, 2014504)
103
Point (4427919)
104
Standard Dimensions for Arm and Bucket Connection
105
Standard Dimensions for Arm and Boom Connection
106
Cylinder
107
Section 3 Upperstructure
111
Group 1 Cab
113
Removal and Installation of Cab
113
Dimensions of Cab Glass
129
Group 2 Counterweight
149
Removal and Installation of Counterweight
149
Group 3 Main Frame
151
Removal and Installation of Main Frame
151
Group 4 Engine
157
Removal and Installation of Engine
157
Group 5 Radiator Assembly
175
Replacement of Radiator, Oil Cooler, and Intercooler
175
Group 6 Hydraulic Oil Tank
187
Removal and Installation of Hydraulic Oil Tank
187
Group 7 Fuel Tank
195
Removal and Installation of Fuel Tank
195
Group 8 Pump Device
203
Removal and Installation of Pump Device
203
Removal and Installation of Coupling
209
Disassembly of Pump Device
211
Assembly of Pump Device
218
Disassembly of Regulator
229
Assembly of Regulator
231
Disassembly of Solenoid Valve
233
Assembly of Solenoid Valve
235
Structure of Pilot Pump
237
Group 9 Control Valve
239
Removal and Installation Control Valve
239
Disassembly of Housing
253
Assembly of Housing
255
Disassembly of Control Valve (4-Spool Side)
257
Assembly of Control Valve (4-Spool Side)
264
Disassembly of Control Valve (5-Spool Side)
275
Assembly of Control Valve (5-Spool Side)
282
Group 10 Swing Device
291
Removal and Installation of Swing Device
291
Disassembly of Swing Device
295
Assembly of Swing Device
300
Disassembly of Swing Motor
307
Assembly of Swing Motor
310
Group 11 Pilot Valve
313
Removal and Installation of Pilot Valve (Left)
319
Removal and Installation of Pilot Valve (Right)
319
Removal and Installation of Travel Pilot Valve
327
Disassembly of Pilot Valves (Right and Left)
331
Assembly of Pilot Valves (Right and Left)
334
Disassembly of Travel Pilot Valve
337
Assembly of Travel Pilot Valve
341
Group 12 Solenoid Valve
347
Removal and Installation of Pilot Shut-Off Solenoid Valve
347
Removal and Installation of 3-Spool Solenoid Valve Unit
351
Disassembly of Pilot Shut-Off Solenoid Valve
355
Assembly of Pilot Shut-Off Solenoid Valve
357
Structure of 3-Spool Solenoid Valve Unit
359
Group 13 Signal Control Valve
361
Removal and Installation of Signal Control Valve
361
Structure of Signal Control Valve
367
Section 4 Undercarriage
371
Group 1 Swing Bearing
373
Removal and Installation of Swing Bearing
373
Disassembly of Swing Bearing
377
Assembly of Swing Bearing
380
Group 2 Travel Device
383
Removal and Installation of Travel Device
383
Disassembly of Travel Device
387
Assembly of Travel Device
391
Disassembly of Travel Motor
399
Assembly of Travel Motor
402
Disassembly of Brake Valve
407
Assembly of Brake Valve
409
Precautions for Using Floating Seal
411
Group 3 Center Joint
413
Removal and Installation of Center Joint
413
Disassembly of Center Joint
417
Assembly of Center Joint
419
Replacement of Body and Spindle
422
Group 4 Track Adjuster
423
Removal and Installation of Track Adjuster
423
Disassembly of Front Idler
427
Assembly of Front Idler
430
Disassembly of Track Adjuster
433
Assembly of Track Adjuster
437
Precautions for Using Floating Seal
441
Group 5 Upper and Lower Rollers
443
Removal and Installation of Upper Roller
443
Removal and Installation of Lower Roller
447
Disassembly of Lower Roller
453
Assembly of Lower Roller
455
Precautions for Using Floating Seal
457
Group 6 Track
459
Removal and Installation of Track
459
Group 1 Front Attachment
469
Removal and Installation of Front Attachment
469
Group 2 Cylinder
477
Removal and Installation of Boom Cylinder
477
Removal and Installation of Arm Cylinder
481
Removal and Installation of Bucket Cylinder
487
Disassembly of Boom, Arm, Bucket Cylinder
491
Assembly of Boom, Arm, Bucket Cylinder
495
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