HP DesignJet 200 Manuals

Manuals and User Guides for HP DesignJet 200. We have 2 HP DesignJet 200 manuals available for free PDF download: Service Manual

HP DesignJet 200 Service Manual

HP DesignJet 200 Service Manual (246 pages)

Brand: HP | Category: Plotter | Size: 6.95 MB

Table of Contents

Using this Manual
4
Table of Contents
5
Safety Symbols
13
Product Information
15
Description
16
- Applications
  16
- Graphic Languages
  16
- Interfaces
  16
- Network Connections
  16
- Memory
  16
- Accuracy
  17
- Resolution
  17
- Plotting Time
  17
- Legs and Media bin
  17
- Media Types
  17
- Media Sizes
  18
- Media Margins
  18
- Other Plotter Features
  18
- Upgrading a Designjet 200
  18
- Site Planning and Requirements
  19
Power Requirements
20
Choosing an Interface Cable (more ' User's Guide)
20
Choosing a Suitable Plotter Environment (more ' User's Guide)
21
Unpacking and Assembling the Plotter
24
Inspecting the Plotter for Damage
25
- Repacking the Plotter
  25
Assembling the Legs and bin (Optional)
26
Using the Plotter (more ' User's Guide)
28
Installing the Plotter (more ' User's Guide)
28
C3187 90000 Contents
28
Configuring the Plotter (more ' User's Guide)
29
Verifying Plotter Operation
29
- Power on Self Test
  29
- Demonstration Plot
  29
Example of Setup Sheet
30
Preventive Maintenance
31
Cleaning the Plotter
32
- General Cleaning
  32
- Cleaning the Drive Roller
  32
- Functional Overview
  33
Loading the Media
34
- Entry Platen
  34
Sensing Media Presence
34
- Media Sensor
  34
Gripping the Media
38
- Pinch Arms
  38
  - Pinch Arm Sensor
    38
Advancing the Media
39
- Media Drive Mechanics
  39
- Media Drive Accuracy
  39
Providing a Force on Top of the Media
40
- Bail
  40
- Bail Lift Mechanics
  40
- Bail Sensor
  40
Stretching the Media
41
- Overdrive
  41
Moving the Carriage
41
- Carriage Drive Mechanics
  41
Detecting the Media Edges
42
- Line Sensor
  42
- Media Margins
  42
- Media Sizes
  42
Providing Ink
43
- Print Cartridges
  43
  - Drop Growth
    43
    
    Important Parameters
    44
- Cartridge Chutes
  44
- Electrical Contact
  44
- Carriage PCA
  44
Producing an Image
45
- Raster Technology
  45
  - Resolution (Dots Per Inch)
    45
  - Dot Size
    46
  - Too Much Ink
    46
  - Dot Depletion
    46
  - Print Quality
    46
    
    Draft Mode
    46
    
    Final Mode
    46
    
    Enhanced Mode
    46
- Print Mode Characteristics
  47
  - Designjet 200
    47
  - Designjet 220
    47
Aligning the Cartridges
48
Servicing the Cartridges
49
- Service Station
  49
- Wiping
  49
- Capping
  50
- Spitting
  50
Cooling the Electronics
50
- Fan
  50
System Data Flow
51
- Input/Output
  51
- Parser
  51
- Display List
  51
- Converters
  52
- Swath Holding Area
  52
- Swath Manager
  52
- Print Engine Controller
  52
- Swath RAM
  52
- Cartridge Interface ASIC
  52
- Carriage ASIC and Cartridge Drivers
  52
Plotter Architecture
53
Main PCA
54
- Main Processor System
  55
  - Main Processor
    55
  - Rom
    55
  - Processor Support ASIC
    56
  - Shuffler ASIC and Swath Memory
    56
  - Input/Output Interfaces
    56
    
    What Is Bi Tronics
    56
    
    Serial Hardware
    57
    
    Serial Input/Output Initialization
    57
  - Dram
    57
  - Power on Reset Signals
    57
- Servo Processor System
  58
  - Servo Processor
    58
  - Processor Support ASIC
    58
  - Front Panel Interface
    59
  - Stepper Motor Driver
    59
  - Carriage Processor Interface
    59
  - Sensors
    59
  - Eerom
    59
- Power Components
  60
Carriage PCA
61
- Carriage Processor System
  61
  - Carriage Processor
    61
  - Nozzle Timing ASIC
    62
  - Servo Processor Interface
    62
  - A/D Converter
    62
  - Print Cartridges
    62
  - Line Sensor
    62
Front Panel PCA
63
- Leds
  63
- Key Pad
  63
Power Supply
64
Removal and Replacement
66
Safety Precautions
66
ESD Precautions
66
Reassembly
66
Required Tools
67
Repair Procedures
69
- Removing the Electronics Enclosure Cover
  69
- Removing the Memory Module ,DRAM SIMM
  71
- Removing the Main PCA
  73
- Removing the Power Supply PCA
  76
- Removing the Fan
  78
- Removing the Window
  79
- Removing the Center Cover
  80
- Removing the Left Endcover
  82
- Removing the Right Endcover
  83
- Removing the Automatic Cartridge Adjust Linkage
  84
- Removing the Stepper Motor
  85
- Removing the Pinch Arm Sensor
  87
- Removing the Window Sensor
  88
- Removing the Media Sensor
  90
- Replacing the Media Sensor Flags
  92
- Removing the Trailing Cable
  93
- Removing the Front Panel Assembly
  96
- Removing the Front Panel PCA and LED Assembly
  98
- Removing the Carriage (y Axis) Motor
  99
- Removing the Media (X Axis) Motor
  101
- Removing the Encoder Strip
  103
- Reinstalling the Encoder Strip
  105
- Removing the Trailing Cable Guide
  107
- Removing the y Tensioner and Housing
  109
- Removing the Cartridge Carriage and Main Drive Belt
  112
- Removing the Bail Sensor
  119
- Removing the Bail
  120
- Removing the Service Station
  121
- Removing the Overdrive Roller
  124
- Removing the Overdrive Enclosure
  126
- Re Installing the Overdrive Enclosure
  127
- Removing the Entry Platen
  129
- Re Installing the Entry Platen
  131
- Removing the Drive Roller
  133
- Removing the Automatic Bail Lift Mechanism
  135
- Removing the Pinch Arm Lift Mechanism
  136
- Calibrations
  140
When to Calibrate the Plotter
140
Service Mode
140
- Front Panel Keys in Service Mode
  141
- Performing Tests and Calibrations
  141
Cartridge Alignment
142
Accuracy Calibration
144
Bail Calibration
146
Media Sensor Calibration
147
Setup Sheet Calibration
148
Troubleshooting
149
Power on
150
- Power on Self Test
  150
- Extended Power on Self Test
  151
- Mechanical Initialization
  151
- What You Should See and Hear
  152
Errors Indicated by Leds
153
- User Errors
  153
  - Error
    153
- System Errors
  155
Firmware Code Revision Level
159
Troubleshooting Tips
159
- Repair + Calibrate
  159
- Print Quality
  159
- Diagnosing Problems
  159
- Other Tips
  159
Servo Control System Failures
160
- Media Axis (X Axis) Shutdown
  160
- Carriage Axis (y Axis) Shutdown
  160
Frequent Cartridge Failure
160
- Remove Tape and Align Cartridges
  160
- Damaged Encoder Strip
  160
- Incompatibility between Carriage and Firmware
  160
- Misaligned Cartridge Caps
  161
Bail Lift Mechanism Failure
162
- Normal Bail Lift Sequence
  162
- Problems
  162
- Teflon Washers Versus Cam Gear Support
  162
Cartridge Carriage Rubbing against Encoder Strip
163
Premature Wearing of Drive Belts
163
Sensor Does Not Correctly Find Media Edge
163
Last Swath Is Clipped When Replotting
163
Plots Joined or Not Plotted
164
- HP GL Timeout
  164
- Incompatibility between Trailing Cable and Main PCA
  164
Incorrect Line Widths
164
Ink Smearing
164
- Add Starwheel Mount
  164
- Change Carriage Rear Bushing
  164
Plotter Won't Read Setup Sheet; Plots Solid Black Area Fill
165
Problems in Loading Media
165
- Long Media Doesn't Load
  165
- Translucent Media Doesn't Load
  165
- Binding, or Missing Sensor Flags
  165
- Media Skews Badly
  165
Service Tests
166
- Description
  166
  - Bail Cycle Test
    170
  - Bail Sensor Test
    170
  - Electrical Test
    170
  - Input/Output Test
    171
  - Service Configuration Plot
    171
  - Service Monitor (Data Display)
    172
  - Servo/Encoder Test
    172
  - Stepper Motor Test
    172
  - Window Sensor Test
    172
Interpreting the Service Configuration Plot
173
- Analyzing the Bar Pattern
  173
  - First Four Bars
    173
  - Fifth and Sixth Bars
    173
  - Seventh Bar
    173
- Parameters Printed below EEROM Text Block
  174
- Reading the EEROM Text Block
  174
Clearing the EEROM
177
Product History
179
Introduction
180
Serial Number Format
180
Identifying a Printed Circuit Assembly
181
- Part Number
  181
Potential Ink Smearing Problem
182
Problems Corrected by Firmware Release A.01.01
185
Problems that will be Corrected by Firmware Release A.01.02
186
Eproms and Masked Roms
187
Re Installing Teflon Washers
188
New Bail Lift Mechanism Support
189
Change in Trailing Cable
191
Change in Carriage
192
Change in Bail and Overdrive Parts
192
Parts and Diagrams
193
Exchange Assemblies
194
Replacement Parts
195
- Legs and Media bin
  197
- Window, Center and Bottom Covers
  198
- Electronics Enclosure
  201
- Left Endcover and Trim
  203
  - Right Endcover and Trim
    205
  - Carriage Axis Drive (Left End)
    207
  - Service Station
    209
  - Carriage Axis Drive (Right End)
    211
- Carriage Assembly
  213
- Media Drive Assemblies
  215
- Bail and Overdrive Assemblies
  219
- Pinch Arm Assembly
  220
- Accessories
  222
- Line Cord Set
  224
- Interface Cables
  226

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HP DesignJet 200 Service Manual

HP DesignJet 200 Service Manual (246 pages)

HP All in One Printer User Manual

Brand: HP | Category: Plotter | Size: 7.51 MB

Table of Contents

Part Numbers
4
Removal and Replacement
8
Product History
12
Product Information
15
Graphic Languages
16
Network Connections
16
Plotting Time
17
Legs and Media bin
17
Media Types
17
Other Plotter Features
18
Media Sizes
18
Site Planning and Requirements
19
Installation and Configuration
23
Unpacking and Assembling the Plotter
24
Inspecting the Plotter for Damage
25
Repacking the Plotter
25
Front Panel Setup
28
Power on Self Tests
29
Demonstration Plot
29
Example of Setup Sheet
30
Preventive Maintenance
31
General Cleaning
32
Cleaning the Drive Roller
32
Functional Overview
33
Entry Platen
34
Media Sensor
34
Pinch Arms
38
Media Drive Mechanics
39
Media Drive Accuracy
39
Providing a Force on Top of the Media
40
Operation
40
Bail Sensor
40
Line Sensor
42
Media Margins
42
Media Sizes
42
Print Cartridges
43
Cartridge Chutes
44
Electrical Contact
44
Carriage PCA
44
Raster Technology
45
Resolution (Dots Per Inch)
45
Print Quality
46
Print Mode Characteristics
47
Service Station
49
System Data Flow
51
Display List
51
Print Engine Controller
52
Cartridge Interface ASIC
52
Plotter Architecture
53
Main Pca
54
Main Processor System
55
Input/Output Interfaces
56
Servo Processor System
58
Processor Support ASIC
58
Power Components
60
Carriage Processor System
61
Key Pad
63
Required Tools
67
Repair Procedures
69
Removing the Memory Module ,DRAM SIMM
71
Removing the Main PCA
73
Removing the Power Supply PCA
76
Removing the Fan
78
Removing the Window
79
Removing the Center Cover
80
Removing the Left Endcover
82
Removing the Right Endcover
83
Removing the Automatic Cartridge Adjust Linkage
84
Removing the Stepper Motor
85
Removing the Pinch Arm Sensor
87
Removing the Window Sensor
88
Removing the Media Sensor
90
Replacing the Media Sensor Flags
92
Removing the Trailing Cable
93
Removing the Front Panel Assembly
96
Removing the Front Panel PCA and LED Assembly
98
Removing the Carriage ,Y Axis. Motor
99
Removing the Media ,X Axis. Motor
101
Removing the Encoder Strip
103
Reinstalling the Encoder Strip
105
Removing the Trailing Cable Guide
107
Removing the y Tensioner and Housing
109
Removing the Bail Sensor
119
Removing the Bail
120
Removing the Service Station
121
Removing the Overdrive Roller
124
Removing the Overdrive Enclosure
126
Re Installing the Overdrive Enclosure
127
Removing the Entry Platen
129
Re Installing the Entry Platen
131
Removing the Drive Roller
133
Removing the Automatic Bail Lift Mechanism
135
Removing the Pinch Arm Lift Mechanism
136
When to Calibrate the Plotter
140
Service Mode
140
Front Panel Keys in Service Mode
141
Performing Tests and Calibrations
141
Aligning Cartridges
142
Troubleshooting
149
Power on Self Test
150
Extended Power on Self Test
151
Mechanical Initialization
151
What You Should See and Hear
152
User Errors
153
6 Troubleshooting
154
System Errors
155
Media Axis (X Axis) Shutdown
160
Carriage Axis (y Axis) Shutdown
160
Remove Tape and Align Cartridges
160
Damaged Encoder Strip
160
Incompatibility between Carriage and Firmware
160
Misaligned Cartridge Caps
161
Checking Cartridge Cap Alignment
161
Normal Bail Lift Sequence
162
Teflon Washers Versus Cam Gear Support
162
Add Starwheel Mount
164
Change Carriage Rear Bushing
164
Incompatibility between Trailing Cable and Main PCA
164
Long Media Doesn't Load
165
Translucent Media Doesn't Load
165
Binding, or Missing Sensor Flags
165
Media Skews Badly
165
Service Tests
166
18 Troubleshooting
166
Electrical Test
170
Input/Output Test
171
Service Configuration Plot
171
Service Monitor (Data Display)
172
Servo/Encoder Test
172
Reading the EEROM Text Block
174
Clearing the EEROM
177
Administrative Information
186
Re Installing Teflon Washers
188
Parts and Diagrams
193
Exchange Assemblies
194
Replacement Parts
195
Line Cord Set
224
Interface Cables
226

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