Husqvarna TC 250 2011 Manuals

Manuals and User Guides for Husqvarna TC 250 2011. We have 2 Husqvarna TC 250 2011 manuals available for free PDF download: Workshop Manual, Specifications - Operation - Maintenance

Husqvarna TC 250 2011 Workshop Manual

Husqvarna TC 250 2011 Workshop Manual (366 pages)

Brand: Husqvarna | Category: Motorcycle | Size: 25.73 MB

Table of Contents

Table of Contents

5
- Foreword, Table of Contents
  3
  - Workshop Manual
    3
  - Table of Contents
    5
- Important Notices
  7
- General Information
  9
Table of Contents

10
- Clutch
  11
- Cooling
  11
- Engine
  11
- Fuel System
  11
- Ignition
  11
- Lubrication
  11
- Primary Drive
  11
- Starting
  11
- Timing System
  11
- Transmission
  11
- Final Ratios (Tc)
  12
- Frame
  12
- Front Brake
  12
- Front Suspension
  12
- Rear Brake
  12
- Rear Suspension
  12
- Rims
  12
- Secondary Drive
  12
- Transmission Ratio (TC)
  12
- Cold Tire Pressure
  13
- Electrical Components Location (TC)
  13
- Electrical Components Location (TE)
  13
- Electrical Components Location (Txci)
  13
- Tires
  13
- Overall Dimensions
  14
- Capacities
  15
- Weight
  15
- Maintenance
  17
- Troubleshooting
  25
- Settings and Adjustments
  31
Settings and Adjustments

32
General Procedures

64
- Foreword
  65
- Battery Removal (te - Tcxi)
  66
- Saddle Removal
  66
- Side Panel Removal
  66
- Removing the Rear Chassis Complete with Mudguard and Air Box (TC)
  67
- Removing the Rear Chassis Complete with Mudguard and Air Box (te - Txci)
  67
- Exhaust System Removal
  70
- Fuel Tank, Scoops and Spoiler Removal
  72
- Fuel Pump Removal (TC)
  76
- Battery-Less (TC)
  78
- Solenoid Starter Removal (te - Txci)
  78
- CDI Electronic Control Unit Removal
  79
- Voltage Regulator Removal
  79
- Ignition Coil Removal
  80
- Clutch Hose Removal
  81
- Horn Removal (TE)
  81
- Electric Cooling Fan Removal (te - Txci)
  82
- Engine Removal
  83
- Secondary Drive Chain Removal
  83
- Radiator Removal
  91
- Thermostat Removal (te - Txci)
  92
- Engine Disassembly
  93
Table of Contents

94
- Layout of Engine Components
  95
- Camshaft Removal
  96
- Cylinder Head Cover Removal
  96
- Water Pump Body Removal
  100
- Water Pump Disassembly
  100
- Cylinder Head Removal
  102
- Valve Removal
  104
- Cylinder Removal
  106
- Piston Removal
  106
- Flywheel Removal
  107
- Kick Start Pedal Removal
  108
- Sprocket Removal
  108
- Oil Filter Removal
  110
- Clutch Cover Removal
  111
- Clutch Disassembly
  112
- Kick Start Disassembly
  115
- Slider Removal
  115
- Starter Motor Removal (TE-Txci)
  117
- Starter Drive Disassembly (te - Txci)
  119
- Starter Motor Disassembly (TE-Txci)
  119
- Gear Shift Pedal and Selector Assembly Removal
  122
- Oil Pump Disassembly
  122
- Primary Drive Gear Removal
  125
- Crankcase Disassembly
  126
- Gearbox Disassembly
  127
- Crankshaft Disassembly
  129
- Engine Overhaul
  131
Table of Contents

132
- Cleaning Parts
  133
- Clearances
  133
- Cylinder Head
  133
- Valve Seat Refacing
  134
- Valve Guide
  135
- Valve Guide Replacement
  135
- Valve
  137
- Valve Spring
  137
- Valve Bucket Inspection
  138
- Valve Installation
  138
- Valve Leak Check
  139
- Camshaft
  140
- Timing Chain and Gears
  140
- Timing Chain Tensioners
  140
- Cylinder
  141
- Piston
  141
- Cylinder to Piston Clearance
  142
- Piston Pin
  142
- Piston Ring to Cylinder Clearance
  143
- Piston Rings
  143
- Big End Axial Clearance
  144
- Piston Ring to Groove Clearance
  144
- Crankshaft
  145
- Crankshaft Straightness
  145
- Clutch
  146
- Clutch Spring
  147
- Friction Plate to Clutch Housing Clearance
  147
- Oil Pump
  149
- Drive Bushing Roundness
  150
- Selector Drum
  150
- Shifter Forks and Gears
  150
- Engine Reassembly
  151
Table of Contents

152
- General
  153
- Assembly and Lubrication Instructions
  154
- Crank- Alternator- Lubrication- Left Crankcase Half
  154
- Tightening Torque Figures
  155
- Assembly and Lubrication Instructions
  156
- Gearbox - Gear Shift Control
  156
- Tightening Torque Figures
  157
- Assembly and Lubrication Instructions
  158
- Gearbox - Gear Shift Control
  158
- Tightening Torque Figures
  159
- Assembly and Lubrication Instructions
  160
- Clutch- Kick Start- Lubrication- Right Crankcase Half
  160
- Tightening Torque Figures
  161
- Assembly and Lubrication Instructions
  162
- Right Crankcase Cover
  162
- Tightening Torque Figures
  163
- Assembly and Lubrication Instructions
  164
- Head - Cylinder - Piston - Timing System - Water Pump Spark Plug
  164
- Tightening Torque Figures
  165
- Input Shaft (5 SPEED)
  166
- Output Shaft (5 SPEED)
  166
- Input Shaft (6 SPEED)
  169
- Output Shaft (6 SPEED)
  169
- Crankcase Assembly
  172
- Gear Shift Control Assembly
  177
- Kick Start Assembly
  181
- Timing Chain and Primary Drive Assembly
  182
- Clutch Assembly
  185
- Sprocket Installation
  187
- Flywheel and Starter Motor Installation
  188
- Assemble the Starter Motor (7)
  189
- Piston and Cylinder Installation
  190
- Piston Ring Installation
  190
- Cylinder Head Gasket Selection Table
  192
- Cylinder Head Installation
  193
- Timing Chain Tensioner Installation
  195
- Camshaft Installation
  196
- Flywheel Cover Installation
  198
- Neutral Sensor Installation
  199
- Cylinder Head Cover, Spark Plug, Oil Feed Hose Installation
  200
- Starter Motor Seat Cover Installation (TC)
  200
- Right Crankcase Assembly
  201
- Blow-By Tube Fitting/Filter (310)
  203
- Filter and Drain Plug
  203
- Oil Feed Hose Installation
  203
- Gear Shift and Kick Start Pedal Installation
  204
- Installing the Engine and Assembling the Motorcycle
  205
- Front Suspension
  207
- Rear Suspension
  235
Rear Suspension

236
- Lubrication Points (Grease)
  237
- Rear Shock Absorber
  237
- Rear Suspension
  237
- Rear Shock Absorber Removal
  239
- Disassembling, Servicing and Assembling the Rear Shock Absorber
  240
- Shock Absorber Inspection
  240
- Piston Assembly Inspections
  243
- Seal Replacement
  243
- Checking the Setting
  244
- Reservoir Replacement
  245
- Floating Piston Removal
  246
- Shock Absorber Assembly
  246
- Shock Absorber Damping Adjustment
  249
- Disassembling and Servicing the Swinging Arm
  250
- Servicing the Rear Suspension Drop Drag Link
  251
- Servicing the Swinging Arm Shaft
  251
- Chain Roller, Chain Guide, Chain Slider
  252
- Brakes
  253
Brakes

254
- Braking System
  255
- Brake Disc
  256
- Checking Brake Pads for Wear / Replacing the Pads
  257
- Bleeding the Front Braking System
  258
- Bleeding the Rear Braking System
  259
- Changing the Fluid
  260
- Electrical System
  263
Table of Contents

264
- Key to Wiring Diagram
  267
- Wiring Diagram (TC)
  267
- Colour Coding Key
  268
- Key to Wiring Diagram
  268
- Wiring Diagram (TE)
  268
- Colour Coding Key
  269
- Key to Wiring Diagram
  269
- Wiring Diagram (Txci)
  269
- Electrical Components Location (TC)
  270
- Electrical Components Location (TE)
  271
- Electrical Components Location (Txci)
  275
- Checking Generator Stator Windings Resistance
  278
- Generator No-Load Performance
  279
- Ignition System (TC)
  280
- Key to Wiring Diagram
  280
- Ignition System (te - Txci)
  281
- Key
  281
- Key to Wiring Diagram
  282
- CHARGING SYSTEM (te - Txci)
  283
- Charging System Wiring Diagram
  283
- Charging System Inspections
  284
- Current Loss at the Battery (te - Txci)
  284
- Regulated Voltage (te - Txci)
  284
- Voltage Regulator
  284
- Voltage Regulator/Rectifier Inspection (te - Txci)
  284
- Voltage Regulator/Rectifier Wiring Diagram
  284
- ELECTRICAL STARTING SYSTEM (te - Txci)
  285
- Wiring Diagram
  285
- Solenoid Starter Inspection (te - Txci)
  286
- Starter Motor Inspection (te - Txci)
  286
- Starter Motor Test Curves (te - Txci)
  286
- Starting System Inspection
  286
- Checking Coil Windings Resistance
  287
- Electronic Control Unit (ECU)
  288
- Spark Plug
  288
- Gear Position Sensor Inspection (GPS: Gear Position Sensor)
  289
- BATTERY (te - Txci)
  290
- Battery Charger
  290
- Headlamp Adjustment
  291
- Headlamp Bulbs Replacement
  291
- Headlamp, Tail Light (Te)
  291
- Number Plate Bulb Replacement
  292
- Tail Light Replacement
  292
- Handlebar Switches
  293
- Left-Hand Switch (TC)
  293
- Left-Hand Switch (TE)
  293
- Colour Coding Key
  294
- Right-Hand Switch (te - Txci)
  294
- Fuses
  295
- Semiconductor Parts
  295
- Relay Test (te - Txci)
  296
- Digital Dashboard, Warning Lights (Te)
  297
- Warning Lights Panel (Txci)
  299
- CHARGING SYSTEM (te - Txci)
  300
- Dashboard Replacement (TE)
  300
- Electronic Ignition System
  300
- STARTING SYSTEM (te - Txci)
  300
- Troubleshooting
  300
- Cable Routing and Electrical Parts Installation Instructions (TC)
  302
- Fuel Injection Control Unit Position (2) (TC)
  302
- HT Coil Position (1) (TC)
  302
- Securing Engine Stop Button Ground Cable to Chassis (TC)
  302
- Control Unit Connection (TC)
  303
- Gear Sensor Cable Connection (TC)
  303
- Ignition Coil Connection (TC)
  303
- Condenser Connection (TC)
  304
- Securing the Engine Stop Button Cable (TC)
  304
- Securing the Wiring (TC)
  304
- Voltage Regulator Connection (TC)
  304
- Wiring (te - Txci)
  305
- CABLE ROUTING and ELECTRICAL PARTS INSTALLATION INSTRUCTIONS "TE - Txci
  306
- Coil Position te -Txci
  306
- Relay (1) and Fuses (2) Position (te - Txci)
  306
- Turning Indicators Flasher (3) (TE) and Solenoid Starter Position (te - Txci)
  306
- Battery Negative Cable Routing (te - Txci)
  307
- Electronic Control Unit (5) and Voltage Regulator (6) Position (te - Txci)
  307
- Securing the Starter Motor/Solenoid Starter Cable (te - Txci)
  307
- Securing the Engine Ground / Chassis Ground Cables (10)
  308
- Securing the Voltage Regulator Ground Cable (9) (te - Txci)
  308
- Clip Installation on Fuse Holders
  311
- Ignition and Gear Sensor Cable Connection
  311
- Routing of Rear Chassis Cables, Tail Light Connection, Flasher Contactor
  311
- Dashboard Bracket Connectors (TE)
  312
- Headlamp, Front Turning Indicators, STOP Connection (TE)
  312
- Rear Stop Connection
  312
- Routing of Steering Head Tube Wiring
  312
- Horn Connector (TE)
  313
- Speed Sensor and Ignition Switch Connectors (TE)
  313
- Securing the Wiring Harness
  314
- Securing the Wiring Harness to Rear Chassis Left Side
  314
- Securing the Wiring Harness to Rear Chassis Right Side
  314
- Securing the Wiring Harness to the Chassis
  314
- Engine Cooling
  317
Table of Contents

318
- Coolant Level Check
  319
- Cooling Circuit (TC)
  320
- Engine Cooling System Overhaul (TC)
  321
- Cooling Circuit (TE-Txci)
  322
- Engine Cooling System Overhaul (TE-Txci)
  323
- Hydraulically Controlled Clutch
  325
Hydraulically Controlled Clutch

326
- Hydraulic Clutch System
  327
- Draining Clutch Fluid
  328
- Clutch Master Cylinder Servicing
  329
- Bleeding the Clutch System
  330
- Fuel Injection System
  331
- Special Tools
  341
- Tightening Torque Figures
  343
- Chassis and Wheels
  353
  - Chassis
    355
  - Lubrication Points (Lubricant)
    356
  - Rear Wheel
    360
  - Tightening Torque Figures
    361
  - Wheel Servicing
    362
  - Wheel Axle Warpage
    362
  - Axle Runout over 100 MM
    362
  - Wheel Spokes
    363
  - Wheel Rim Warpage
    363
  - Rear Chain Sprocket, Secondary Drive Sprocket and Chain
    364
  - Tightening Torque Figures
    364
  - Checking Chain and Sprockets for Wear
    365

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Husqvarna TC 250 2011 Specifications - Operation - Maintenance

Husqvarna TC 250 2011 Specifications - Operation - Maintenance (296 pages)

Brand: Husqvarna | Category: Motorcycle | Size: 4.63 MB

Table of Contents

Presentazione
2
Avvertenze Importanti
2
Table of Contents
4
Dati Per L'identificazione
5
Ubicazione Comandi
6
Dati Tecnici
7
Tabella DI Lubrificazione, Rifornimenti
8
Comandi
9
- Arresto del Motociclo E del Motore
  22
- Batteria
  29
Appendice
54
- Carburante
  54
Operazioni DI Preconsegna
55
- Cavalletto Laterale
  55
Indice Alfabetico
56
- Identification Data
  61
- Vehicle Identification Number (V.I.n.)
  61
- Control Location
  62
- Technical Data
  63
- Controls
  65
  - FUEL COCK (TE-Txci)
    65
  - FUEL INJECTION ENGINE (TE-Txci)
    65
  - Fuel
    66
  - Side Stand
    66
  - Cold Start
    67
  - Double Map Button (Te)
    67
  - Digital Instrument, Warning Lights (Te)
    68
  - Speed / Chrono
    69
  - Speed / Clock
    69
  - Speed / Trip
    69
  - Speed / Digital Rpm
    70
  - WARNING LIGHTS PANEL (Txci)
    70
  - Clutch Control
    71
  - Front Brake Control
    71
  - Steering Lock (Te)
    71
  - Throttle Control
    71
  - Engine Stop Button (Tc)
    72
  - L.h. Handlebar Commutator (Te)
    72
  - R.h. Handlebar Commutator
    72
  - Gear Shift Control
    73
  - Rear Brake Control
    73
  - Checks During Running
    74
  - Riding
    74
  - Running in
    74
  - Engine Start (Tc)
    75
  - Kick Start Pedal
    75
  - Engine Start (Te)
    76
  - Stopping the Motorcycle and the Engine
    78
  - Checking the Oil Level
    79
  - Engine Oil Replacement and Bag Filters-Filter Cartridge Cleaning
    79
  - Coolant Level Check
    80
  - Replacement of Cooling Fluid
    81
  - Throttle Cable Adjustment
    82
  - Adjusting the Idle
    83
  - Correct Heat Rating
    84
  - Spark Plug Check
    84
  - Air Filter and Cleaning
    85
  - Air Filter Check (
    85
  - Assembly
    85
  - Lock Adjustment
    87
  - Steering Wheel Ball Play Adjustment
    87
  - Adjustment of the Control Lever and Check of Front Brake Fluid Level
    88
  - Rear Brake Idle Stroke Adjustment
    89
  - Rear Brake Pedal Position Adjustment
    89
  - Adjustment of the Hydraulic Clutch Control Lever
    90
  - Checking the Fluid Level
    90
  - Adjusting the Suspensions According to Particular Track Conditions
    91
  - Hard Ground
    91
  - Muddy Ground
    91
  - Sandy Ground
    91
  - Adjusting the Fork
    92
  - Oil Fork Level
    92
  - Oil Quantity in each Fork Leg
    92
  - Handlebar Height Change
    93
  - Handlebar Position and Height Change
    93
  - Handlebar Position Change
    93
  - Adjusting the Shock Absorber
    94
  - Adjusting the Shock Absorber Spring Preload
    94
  - Shock Absorber Damping Adjustment
    95
  - Chain Adjustment
    96
  - Fast Adjustment
    96
  - Checking the Wear of Chain, Pinion and Sprocket
    97
  - Disassembling and Cleaning
    97
  - Lubricating the Chain
    97
  - Lubricating the Chain with or (TE-Txci)
    98
  - Lubricating the Chain Without or (TC)
    98
  - Washing the Chain with or (TE-Txci)
    98
  - Washing the Chain Without or (TC)
    98
  - Removing the Front Wheel
    99
  - Reassembling the Front Wheel
    100
  - Removing the Rear Wheel
    101
  - Brakes
    102
  - Tyres
    102
  - Brake Pads Removal
    103
  - Pads Cleaning
    103
  - Pads Installation
    103
  - Pads Wear
    103
  - Brake Disc Wear
    104
  - Disc Cleaning
    105
  - Battery
    106
  - Battery Charger
    106
  - Exhaust Muffler
    106
  - Headlamp Bulbs Replacement
    108
  - Tail Light
    108
  - Adjustment of Headlight (Te)
    109
  - Replacing the Number Plate Lamp
    109
  - After Washing
    110
  - After-Race Check Points
    110
- Appendix
  110
  - Important Recommendation
    110
  - Pre -Delivery Inspection
    111
- Alphabetical Index
  112
- Controlli Durante Il Rodaggio
  112
  - Avis Important
    114
  - Presentation
    114
- Elements D'identification
  117
- Position des Commandes
  118
- Donnees Techniques
  119
- Tableau de Graissage, Ravitaillements
  120
- Commandes
  121
- Freni
  167
- Daten zur Identifizierung
  173
- Lage der Schaltungen
  174
- Technische Daten
  175
- Schmierungstabelle, Tanken
  176
- Steuerungen
  177
- Datos para la Identificacion
  229
- Localización Mandos
  230
- Ficha Tecnica
  231
- Controles
  242
- Apendice
  278
- Operaciones de Pre-Entrega
  279
- Indice Alfabetico
  280
- Pulizia
  286

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