Husqvarna TXC-510 Manuals

Manuals and User Guides for Husqvarna TXC-510. We have 3 Husqvarna TXC-510 manuals available for free PDF download: Workshop Manual, Owner's Manual

Husqvarna TXC-510 Workshop Manual

Husqvarna TXC-510 Workshop Manual (470 pages)

Brand: Husqvarna | Category: Motorcycle | Size: 136.62 MB

Table of Contents

Table of Contents

5
- Important Notices
  7
- General
  11
Table of Contents

12
- Cooling
  13
- Fuel Feeding
  13
- Ignition
  13
- Lubrication
  13
- Timing System
  13
- Transmission
  14
- Brakes
  16
- Frame
  16
- Suspensions
  16
- Tires
  16
- Wheels
  16
- Capacities
  19
- Maintenance
  21
- Troubles and Remedies
  29
- Settings and Adjustments
  35
Table of Contents

36
General Operations

76
Table of Contents

102
- Camshaft Disassembly
  104
- Cylinder Head Cover Disassembly
  104
- Water Pump Body Disassembly
  106
- Cylinder Head Disassembly
  107
- Valve Disassembly
  108
- Cylinder Disassembly
  110
- Piston Disassembly
  110
- Flywheel Disassembly
  111
- Kick Start Pedal Disassembly (TC-TE-TXC)
  112
- Clutch Disassembly (TC, TE, TXC; SMR 450-510)
  113
- Transmission Cover Disassembly
  113
- Clutch Disassembly (SMR 450 R)
  115
- Kick Start Components Disassembly (TC-TE-TXC)
  117
- Electric Starting System Disassembly (TE, TXC; SMR 450-510)
  118
- Oil Pump Disassembly
  119
- Gear Control Pedal and Gear Shifter Disassembly
  120
- Primary Transmission Driving Gear Disassembly
  122
- Crankcase Disassembly
  123
- Gearbox Disassembly
  124
- Crankshaft and Counter Balancing Shaft Disassembly (SMR 450-510)
  126
Engine Overhauling

129
- Assemblies
  130
- Cleaning of Components
  130
- Cylinder Head
  130
- Recutting the Valve Seats
  131
- Replacement of Valve Guides
  133
- Valve Guides
  133
- Valve
  134
- Valve Spring
  134
- Installation of Valves
  135
- Inspection of Rocker Arm
  136
- Starter Decompressor
  136
- Camshaft
  137
- Camchain Tensioner
  138
- Camshaft Chain and Gearing
  138
- Cylinder
  139
- Piston
  139
- Cylinder-Piston Fitting
  140
- Gudgeon Pin
  141
- Piston Rings
  142
- Piston Rings/Cylinder Clearance
  142
- Piston Ring/Piston Rings Groove Clearance
  143
- Connecting Rod Big End Side Clearance
  144
- Crankshaft
  144
- Connecting Rod Small End Bush Replacement
  145
- Clutch Housing-Friction Disc Clearance
  146
- Clutch Spring (Excluded SMR 450-R)
  146
- Clutch Unit
  146
- Gear Selector Fork and Gearing
  148
- Oil Pump
  148
- Carburettor Overhauling (TC-TXC-SMR 450 R)
  149
- Selector Drum
  149
- Keihin" Carburettor Adjustment (TC-TXC-SMR 450 R)
  150
- Engine Reassembly
  155
Table of Contents

156
Table of Contents

202
- Front Suspension (TE-SMR)
  204
- Instructions for Use of Ø45USD Fork (TE-SMR)
  205
- Components of the Fork
  206
- General Rules for a Proper Overhauling
  207
- Instructions for Clamping in the Vice
  207
- General Maintenance Operations
  208
- Problems - Possible Causes - Solutions
  208
- Bleeding the Air
  209
- Cleaning the Dust Seal
  209
- Draining the Oil
  210
- Braking down the Pumping Element and the Bottom Valve
  211
- Braking down the Fork Leg - Slider and Removing the Oil Seals
  213
- Cartridge Overhauling (Rebound Braking)
  214
- Overhauling and Modifying the Cartridge and Bottom Valve Setting
  214
- Bottom Valve Overhauling (Compression Braking)
  215
- Re- Assembling the Fork Leg - Slider and Oil Seals
  216
- Re- Assembling the Pumping Element Unit and the Bottom Valve
  218
- Filling with Oil
  221
- Fitting the Fork Back on Themotorcycle
  222
- Adjustments
  223
- Compression Adjustment
  223
- Rebound Adjustment
  223
- Removing the Front Fork
  224
- Front Suspension (TC-TXC-SMR 450-R)
  226
- Components of the Fork
  228
- General Rules for a Proper Overhauling
  229
- Instructions for Clamping in the Vice
  229
- Cleaning the Fork Legs
  231
- Bleeding the Air
  232
- Draining the Oil
  233
- Valve Setting
  234
- Checking the Rebound Adjusting Unit
  236
- Compression Valve Overhauling
  237
- Re-Assembling the Cartridge Unit
  238
- Breaking down the Fork Leg - Slider and Removing the Sealing Rings
  241
- Re-Assembling the Fork Leg - Slider and Sealing Rings
  242
- Re-Assembling the Cartridge
  243
- Filling with Oil
  244
- Fitting the Fork Back on Themotorcycle
  244
- Adjustments
  245
- Initial Suspension Bottoming Adjustment
  245
- Rebound Adjustment
  246
- Spring Preload Adjustment
  246
- Compression Adjustment
  247
- Removing the Front Fork
  248
Rear Suspension

251
Brakes

281
- Cable Colour Coding (TE-SMR)
  283
- Cable Colour Coding (TC, TXC 250)
  284
- Cable Colour Coding (TC, TXC 450-510 - SMR 450 R)
  285
- Electrical Components Location (Te-Smr)
  286
- Electrical Components Location (Tc-Txc-Smr 450 R)
  288
- Charging System (Tc-Txc-Smr 450 R)
  290
- Charging System (Te-Smr)
  290
- Battery Current Leakage
  292
- Charging System Checks
  292
- Generator Stator Coil Resistance Check
  292
- Regulated Voltage
  292
- Voltage Regulator-Rectifier Check (TE-SMR-TXC-SMR 450 R)
  295
- Electric Starting System (Te-Smr)
  296
- ELECTRIC STARTING SYSTEM (TXC-SMR 450 R-Kit Su TC)
  296
- Starter Motor Check
  297
- Starter Motor Disassembly
  297
- Starter System Checks
  297
- Electric Start Remote Control Switch Check (TE-SMR-TXC)
  298
- Starter Motor Maintenance
  298
- Starter Motor Test Diagram
  298
- Electronic Ignition System (Tc-Txc-Smr 450 R)
  299
- Electronic Ignition System (Te-Smr)
  300
- Electronic Power Unit (ECU)
  300
- Electronic Power Unit Wiring Diagram (Ecu) (Te-Smr)
  304
- Voltage Regulator (TE-SMR)
  305
- Voltage Regulator-Rectifier Wiring Diagram
  305
- Smr 450-R
  306
  - Spark Plug
    306
  - Gear Shift Position Sensor Check (GPS)
    307
  - Battery Recharge
    309
  - Headlamp, Tail Lamp (Te-Smr)
    310
  - Headlamp Adjustment
    310
  - Rear Tail Light Bulb Replacement
    311
  - Replacing the Licence Plate Light Lamp
    312
  - Handlebar Commutators
    313
  - Notes
    315
  - Connectors
    315
  - Couplings
    315
  - Fuses
    316
  - Semiconductors Parts
    316
  - Battery
    316
  - Digital Instrument, Warning Lights (Te-Smr)
    317
  - Instrument Replacement
    321
  - Locating Operating Troubles
    321
  - Wire Harness Tc-Txc-Smr 450R
    322
  - Wire Harness TE-SMR
    322
  - Cable Runway and Assembling Instructions for the 'Te/Smr' Electric Parts
    323
  - Important Recommendation
    336
Engine Cooling System

343
- Crankcase Guard (TE-TC-TXC-SMR 450 R)
  344
- Electric Starter Kit (TC)
  344
- Engine Guard
  344
- Hand Guards Kit (TE)
  344
- Kick Starter Kit (SMR)
  344
- Passenger Footrest Kit (TE-SMR)
  344
- Kit "RACING" (TE-SMR)
  372
- Cables (TE-SMR)
  381
- Installing Racing Cables and Components (TE-SMR)
  393
Hydraulic Control Clutch

411
Table of Contents

421
- Preliminary Operations
  425
- Removing the Front Wheel
  425
- Removing the Front Fork
  426
- Removal of Bushes
  427
- Steering Head Tube Adjustment
  428
- Starting Hook Kit
  429
- Assembling Instructions for Starting Hook Kit
  430
- Assembling Instructions for Hand-Guards Kit
  431
- Fluids Tank
  432
- Handlebar
  432
- Fuel Injection System
  433
  - Fuel Injection System
    434
  - Operating Instructions for the "DIAGNOSIS SOFTWARE KIT" on the Fuel Injection
    435
  - Fuel Pump Check
    437
  - Relay Check
    438
- Specific Tools
  439
- Torque Wrench Settings
  441
  - Front Wheel
    451
  - Rear Wheel
    456
  - Wheels Overhauling
    458
  - Wheel Spokes
    459
  - Rims Warpage
    459
- Notes for USA/CDN-AUS Models
  463

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Husqvarna TXC-510 Workshop Manual

Husqvarna TXC-510 Workshop Manual (420 pages)

Brand: Husqvarna | Category: Motorcycle | Size: 21.46 MB

Table of Contents

Table of Contents

5
- Workshop Manual
  3
- Important Notices
  7
- General
  11
General

12
- Cooling
  13
- Engine
  13
- Fuel Feeding
  13
- Ignition
  13
- Lubrication
  13
- Timing System
  13
- Transmission
  14
- Brakes
  16
- Frame
  16
- Suspensions
  16
- Tires
  16
- Wheels
  16
- Weights
  18
- Capacities
  19
- Maintenance
  21
- Troubles and Remedies
  29
- Settings and Adjustments
  35
Settings and Adjustments

36
General Operations

72
Engine Disassembly

98
- Camshaft Disassembly
  100
- Cylinder Head Cover Disassembly
  100
- Water Pump Body Disassembly
  102
- Cylinder Head Disassembly
  103
- Valve Disassembly
  104
- Cylinder Disassembly
  106
- Piston Disassembly
  106
- Flywheel Disassembly
  107
- Kick Start Pedal Disassembly (TC-TE-TXC)
  108
- Clutch Disassembly (TC, TE, TXC; SMR 450-510)
  109
- Transmission Cover Disassembly
  109
- Kick Start Components Disassembly (TC-TE-TXC)
  111
- Electric Starting System Disassembly (TE, TXC; SMR 450-510)
  112
- Oil Pump Disassembly
  113
- Gear Control Pedal and Gear Shifter Disassembly
  114
- Primary Transmission Driving Gear Disassembly
  116
- Crankcase Disassembly
  117
- Gearbox Disassembly
  118
- Crankshaft and Counter Balancing Shaft Disassembly (SMR 450-510)
  120
Engine Overhauling

123
- Assemblies
  124
- Cleaning of Components
  124
- Cylinder Head
  124
- Recutting the Valve Seats
  125
- Replacement of Valve Guides
  127
- Valve Guides
  127
- Valve
  128
- Valve Spring
  128
- Installation of Valves
  129
- Inspection of Rocker Arm
  130
- Starter Decompressor
  130
- Camshaft
  131
- Camchain Tensioner
  132
- Camshaft Chain and Gearing
  132
- Cylinder
  133
- Piston
  133
- Cylinder-Piston Fitting
  134
- Gudgeon Pin
  135
- Piston Rings
  136
- Piston Rings/Cylinder Clearance
  136
- Piston Ring/Piston Rings Groove Clearance
  137
- Connecting Rod Big End Side Clearance
  138
- Crankshaft
  138
- Connecting Rod Small End Bush Replacement
  139
- Clutch Housing-Friction Disc Clearance
  140
- Clutch Spring
  140
- Clutch Unit
  140
- Gear Selector Fork and Gearing
  142
- Oil Pump
  142
- Carburettor Overhauling (TC-TXC)
  143
- Selector Drum
  143
- Keihin" Carburettor Adjustment (TC-TXC)
  144
- Carburettor Checking
  145
- Engine Reassembly
  149
Engine Reassembly

150
Table of Contents

194
- Removing the Front Fork
  196
- Front Suspension
  198
Rear Suspension

241
Brakes

271
- Cable Colour Coding (TE, SMR)
  272
- Cable Colour Coding (TC 450, TXC 450-510)
  273
- Electrical Components Location (Te-Smr)
  274
- Electrical Components Location (Tc-Txc)
  276
- Charging System (Te-Smr)
  278
- Battery Current Leakage
  280
- Charging System Checks
  280
- Generator Stator Coil Resistance Check
  280
- Regulated Voltage
  280
- Electric Starting System (Te-Smr)
  284
- Electric Starting System (Txc)
  284
- Starter Motor Check
  285
- Starter Motor Disassembly
  285
- Starter System Checks
  285
- Electric Start Remote Control Switch Check (TE-SMR-TXC)
  286
- Starter Motor Maintenance
  286
- Starter Motor Test Diagram
  286
- Electronic Ignition System (Tc-Txc)
  287
- Electronic Ignition System (Te-Smr)
  288
- Electronic Power Unit Wiring Diagram (Ecu) (Te-Smr)
  292
- Voltage Regulator (TE-SMR-TXC)
  293
- Voltage Regulator-Rectifier Wiring Diagram
  293
- Spark Plug
  294
- Gear Shift Position Sensor Check (GPS)
  295
- Battery Recharge
  297
- Headlamp Adjustment
  298
- Headlamp, Tail Lamp (Te-Smr)
  298
- Rear Tail Light Bulb Replacement
  299
- Replacing the Licence Plate Light Lamp
  300
- Handlebar Commutators
  301
- Connectors
  303
- Couplings
  303
- Notes
  303
- Battery
  304
- Fuses
  304
- Semiconductors Parts
  304
- Digital Instrument, Warning Lights (Te-Smr)
  305
- Instrument Replacement
  308
- Locating Operating Troubles
  308
- Wire Harness TC-TXC
  309
- Wire Harness TE-SMR
  309
- Cable Runway and Assembling Instructions for the 'Te/Smr' Electric Parts
  310
- Important Recommendation
  323
- Engine Cooling System
  325
- Hydraulic Control Clutch
  369
- Optional Parts List
  375
- Fuel Injection System
  379
  - Fuel Injection System
    380
  - Operating Instructions for the "DIAGNOSIS SOFTWARE KIT" on the Fuel Injection
    381
  - Fuel Pump Check
    383
  - Relay Check
    384
- Lubrication System
  385
- Specific Tools
  389
- Torque Wrench Settings
  391
  - Frame
    398
  - Front Wheel
    401
  - Removing the Front Wheel
    402
  - Reassembling the Front Wheel
    403
  - Rear Wheel
    406
  - Wheels Overhauling
    408
  - Wheel Spokes
    409
  - Rims Warpage
    409
- Notes for USA/CDN-AUS Models
  413

HUSQVARNA TXC-510 Owner's Manual

HUSQVARNA TXC-510 Owner's Manual (108 pages)

Brand: HUSQVARNA | Category: Motorcycle | Size: 4.12 MB

Table of Contents

Presentation
2
Important Notices
2
- Precautions for Children Warning
  3
- Table of Contents
  4
Identification Data
5
- Vehicle Identification Number (VIN)
  6
- Controls Location
  9
Technical Data
10
Table for Lubrication, Supplies
12
Lubrication Table, Supplies
12
- Fuel Cock (TC-TXC)
  13
- Fuel Injection Engine (TE-SMR)
  13
Controls
13
- Sidestand
  14
- Fuel
  14
- Carburetor Choke (TC-TXC)
  15
- Cold Start (TE-SMR)
  15
- Digital Instrument, Warning Lights (TE-SMR)
  16
- Speed / Clock / Rpm
  17
- Speed / H / Rpm
  17
- SPEED (Kmh or Mph) / ODO / RPM
  17
- Speed / Trip 1 / Rpm
  18
- Speed / Stp 1 / Rpm
  18
- Speed / Avs 1 / Rpm
  18
- Speed / V Max / Rpm
  19
- Speed / Trip 2 / Rpm
  19
- Trp 2 / Clock / Rpm
  19
- SPEED /RPM (Engine R.p.M. Numerical Value)
  19
- Steering Lock (TE-SMR)
  20
- Throttle Control
  20
- Front Brake Control
  20
- RH Handlebar Commutator (TE-TXC-SMR)
  21
- LH Handlebar Commutator (TE-SMR)
  21
- Engine Stop Button (TC-TXC)
  21
- Clutch Control
  21
- Rear Brake Control
  22
- Gear Shift Control
  22
- Running in
  23
Riding
23
- Engine Start (TE-SMR)
  24
- Engine Start (TXC)
  25
- Starting Decompressor
  25
- Engine Start (TC-TXC)
  26
- Cold Start at Low Temperatures
  28
- Hot Start (TC-TXC)
  29
- Stopping the Motorcycle and the Engine
  30
- Engine Oil Replacement and Bag Filters Filter Cartridge Cleaning or Replacement
  31
- Checking the Oil Level
  31
- Coolant Level Check
  32
- Replacement of Cooling Fluid
  32
- Throttle Cable Adjustment
  33
- Adjusting the Carburetor (TC-TXC)
  34
- Adjusting the Idle (TC-TXC)
  34
- Adjusting the Idle (TE-SMR)
  34
- Spark Plug Check
  35
- Voltage Regulator (TXC-TE-SMR)
  35
- Adjusting the Valve Play
  36
- How to Remove the Tank (TC-TXC)
  36
- How to Remove the Tank (TE-SMR)
  37
- Air Filter Check
  39
- Air Filter Cleaning
  39
- Assembly
  39
- Steering Wheel Ball Play Adjustment
  40
- Adjustment of the Control Lever and Check of the Front Brake Fluid Level
  41
- Rear Brake Idle Stroke Adjustment
  42
- Rear Brake Pedal Position Adjustment
  42
- Checking the Fluid Level
  43
- Adjustment of the Control Lever and Check of the Hydraulic Clutch Fluid Level
  43
- Hydraulic Clutch Bleeding
  44
- Adjusting the Suspension According to Particular Track Conditions
  45
- Adjusting the Compression Fork
  46
- Oil Fork Level
  47
- Oil Quantity in each Fork Leg
  47
- Handlebar Position and Height Change
  48
- Adjusting the Shock Absorber Spring Preload
  49
- Adjusting the Shock Absorber
  49
- Shock Absorber Damping Adjustment
  50
- Chain Adjustment
  51
- Fast Adjustment
  51
- Checking the Wear of Chain, Pinion and Sprocket
  52
- Lubricating the Chain
  52
- Disassembling and Cleaning the Chain
  52
- Lubricating the Chain with or
  53
- Washing the Chain with or
  53
- Lubricating the Chain Without or
  53
- Washing the Chain Without or
  53
- Removing the Front Wheel
  54
- Reassembling the Front Wheel
  55
- Removing the Rear Wheel
  56
- Tires
  57
- Brakes
  57
- Brake Pads Removal
  58
- Pads Installation
  59
- Pads Cleaning
  59
- Brake Disc Wear
  60
- Disc Cleaning
  61
- Fluid Change
  61
- To Replace the Brake Fluid
  62
- Front Braking System Bleeding
  64
- Front Braking System Bleeding (SMR)
  66
- Rear Braking System Bleeding
  67
- Replacing the Muffler Deadening Material
  69
- Exhaust Muffler
  69
- Service Limit
  70
- Cylinder-Piston Fitting
  70
- Piston Ring/Piston Rings Groove Clearances
  72
- Piston Ring/Cylinder Clearance
  73
- Coupling the Connection Rod Small End Pin
  74
- Clutch Unit
  75
- Clutch Spring
  76
- Valve Guide
  76
- Valve
  76
- Valve Spring
  77
- Camshaft
  77
- Overhauling the Wheels
  78
- Deformation Rim
  78
- Wheel Spokes
  78
- Wheel Rim Axle Bending
  78
- Electric System (TE-SMR)
  79
Ignition System/Elettrical System
79
Special Tools
91
Tightening Torques
92
Vehicle Views
94
Kits
94
- Optional Parts List (TE)
  95
- Optional Parts List (TC)
  96
- Optional Parts List (TXC)
  97
- Optional Parts List (SMR)
  98
- Cleaning
  99
Appendix
99
- After Washing
  100
- Preparation for Washing
  100
- Where to be Careful When Washing
  100
Pre-Delivery Inspection
101
Note for Usa/Cdn- aus Models
102
- Spark Arrester Maintenance and Cleaning
  104
- Tampering Warning
  105
Alphabetical Index
105
Alphabetical Index
107

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