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PC2000-8 BACKHOE
Komatsu PC2000-8 BACKHOE Manuals
Manuals and User Guides for Komatsu PC2000-8 BACKHOE. We have
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Komatsu PC2000-8 BACKHOE manuals available for free PDF download: Operation & Maintenance Manual, Brochure
Komatsu PC2000-8 BACKHOE Operation & Maintenance Manual (504 pages)
HYDRAULIC EXCAVATOR
Brand:
Komatsu
| Category:
Excavators
| Size: 25.55 MB
Table of Contents
Foreword
4
Before Reading this Manual
4
Safety Information
5
Noise Emission Levels
6
Vibration Levels
6
Guide to Reduce Vibration Levels on Machine
7
Introduction
8
Use of Machine
8
Visibility from Operator's Seat
9
Proximity Visibility
9
Circumference Visibility
10
Product Information
11
Product Identification Number (Pin)/Machine Serial No. Plate
11
Epa Regulations, Engine Number Plate
12
Service Meter Location
13
MACHINE SERIAL NUMBER PLATE (According Directive 2006/42/EC)
14
Declaration According Directive 2006/42/EC Annex I Point 1.7.4.2 (C)
15
Table of Contents
16
Safety Labels
26
Location of Safety Labels
27
Safety Labels
28
General Precautions Common to Operation and Maintenance
33
Precautions before Starting Operation
33
Preparations for Safe Operation
33
Ensuring Safe Operation
33
Understanding the Machine
33
Precautions Regarding Safety-Related Equipment
33
Inspecting Machine
33
Wear Well-Fitting Clothes and Protective Equipment
33
Keep Machine Clean
34
Precautions Inside Operator's Compartment
34
Provide Fire Extinguisher and First Aid Kit
34
If any Problem Is Found
34
Fire Prevention
35
Action if Fire Occurs
35
Precautions to Prevent Fire
35
Precautions When Getting on or off Machine
36
Use Handrails and Steps When Getting on or off Machine
36
No Jumping on or off Machine
37
Lifting of Personnel Prohibited
37
No People on Attachments
37
Precautions When Standing up from Operator's Seat
37
Do Not Get Caught in Work Equipment
38
Precautions Related to Protective Structures
38
Precautions When Leaving Machine
38
Emergency Exit from Operator's Cab
38
Protection against Falling, Flying, Intruding Objects
39
Unauthorized Modification
39
Precautions Related to Attachments and Options
39
Precautions Related to Cab Glass
40
Precautions When Running Engine Inside Building
40
Precautions for Operation
41
Precautions for Jobsite
41
Investigate and Confirm Jobsite Conditions
41
Working on Loose Ground
41
Do Not Go Close to High-Voltage Cables
41
Ensure Good Visibility
42
Checking Signs and Signalman's Signals
42
Starting Engine
43
Beware of Asbestos Dust
43
Use Warning Tags
43
Inspection and Maintenance before Starting Engine
44
Precautions When Starting Engine
44
Precautions in Cold Areas
44
Starting with Booster Cables
45
Starting with Jump Start Cables
45
Operation
46
Checks before Operation
46
Precautions When Traveling in Forward or Reverse and Swinging
46
Precautions When Traveling
47
Traveling on Slopes
48
Operating on Slopes
49
Prohibited Operations
49
Traveling on Snow-Covered or Frozen Surfaces
51
Parking Machine
51
Transportation
52
Loading and Unloading
52
Towing
53
Lifting Objects with Bucket
53
Precautions When Towing
53
Precautions for Lifting Operations
53
Precautions for Maintenance
55
Precautions before Starting Inspection and Maintenance
55
Display Warning Tag During Inspection and Maintenance
55
Keep Workplace Clean and Tidy
56
Select Suitable Place for Inspection and Maintenance
56
Stability
56
Guards
56
Only Authorized Personnel
56
Appoint Leader When Working with Others
56
Stop Engine before Carrying out Inspection and Maintenance
57
Two Workers for Maintenance When Engine Is Running
58
Installing, Removing, or Storing Attachments
58
Precautions When Working at High Places
58
Precautions When Working under Machine or Work Equipment
59
Proper Tools
59
Precautions for Inspection and Maintenance
60
Precautions When Welding
60
Handling Battery
60
Precautions When Using Hammer
61
Precautions with High-Temperature Coolant
62
Precautions with High-Temperature Oil
62
Precautions with High-Pressure Oil
62
Precautions with High-Pressure Fuel
62
Handling High-Pressure Hoses and Piping
63
Noise
63
Precautions with High-Pressure Grease When Adjusting Track Tension
64
Handling Accumulator and Gas Spring
64
Handling Opg Top Guard
64
Precautions with Compressed Air
65
Chemical Hazard
65
Maintenance of Air Conditioner
65
Disposing of Waste Materials
65
Mercury Containing Component(S)
65
Method of Selecting Window Washer Fluid
65
Periodic Replacement of Safety Critical Parts
65
End of Service Life
66
Operation
67
Machine View Illustrations
68
Overall Machine View
68
Controls and Gauges
69
Detailed Controls and Gauges
73
Monitoring System
73
Basic Operation of Machine Monitor
74
Basic Check Monitors
77
Caution Monitors
80
Emergency Monitors
84
Meter Display Portion
87
Monitor Switches Portion
97
Handling Function Switches
105
Switches (Inside Operator's Cab)
141
Switches (Inside Cab Base Room)
150
Switches (Outside of Machine)
153
Lamp (Inside Operator's Cab)
163
Lamp (Outside of Machine)
166
Control Levers and Pedals
168
Door Lock
170
Emergency Exit from Operator's Cab
170
Emergency Escape Hammer
171
Handling Emergency Ladder
172
Escape Procedure
172
Precaution When Storing Rope Ladder
174
Fire Extinguisher
175
Cap with Lock
175
Ashtray
177
Cup Holder
177
Magazine Box
177
Hook
178
Utility Box
178
Air Conditioner Controls
179
Air Conditioner Control Panel
179
Method of Operation
185
Use Air Conditioner with Care
191
Inspection and Maintenance of Air Conditioner Equipped Machine
191
Other Functions
191
Radio
193
Control Panel
193
Controls of Radio
195
Use Radio with Care
198
Contents
199
Auxiliary Electric Power
199
Power Source
199
Additional Power Source
199
Fuse
200
Circuit Breaker
202
Fuse (if Equipped)
205
Controller
206
Tool, Can Storage Place
207
Handling Grease Pump and Grease Gun
207
Accumulator
214
Method of Releasing Pressure in Accumulator for Hydraulic Control Circuit
215
Handling Hydraulic Ladder
216
Procedure for Operating Hydraulic Ladder
216
Action When Machine Does Not Move Because of Failure in Proximity Switch
218
HANDLING MACHINES EQUIPPED with KOMTRAX Plus
222
KOMTRAX Plus INSTALLED, COMMUNICATIONS TERMINAL NOT INSTALLED
222
KOMTRAX Plus and COMMUNICATIONS TERMINAL INSTALLED
222
Machine Operations and Controls
224
Before Starting Engine
224
Walk-Around Checks
224
Checks before Starting
226
Adjustment
245
Seat Belt
250
Operations before Starting Engine
251
Starting Engine
255
After Starting Engine
258
Breaking-In the New Machine
258
Engine Warm up
259
Hydraulic Equipment Warm up
261
Operation after Completion of Warm-Up Operation
266
Stopping the Engine
268
Normal Stopping
268
Stopping in Emergencies
269
Stopping When Fire Occurs
274
Machine Operation
276
Preparations for Moving the Machine
276
Moving Machine Forward
277
Moving Machine Backward
278
Stopping Machine
278
Steering the Machine
280
Steering
280
Swinging
282
Work Equipment Controls and Operations
283
Working Mode
285
Prohibited Operations
286
General Operation Information
290
Traveling on Slopes
291
Escape from Mud
293
Track on One Side Stuck
293
Tracks on both Sides Stuck
293
Recommended Applications
294
Backhoe Work
294
Loading Work
294
Bucket Replacement
295
Replacement
295
Parking Machine
297
Check before Shut off Engine
298
Machine Inspection after Daily Work
298
Locking
299
Transportation
300
Transportation Procedure
300
Precautions for Transportation
300
Method of Lifting Units for Transportation
300
Transportation Posture
300
Cold Weather Operation
301
Cold Weather Operation Information
301
Fuel and Lubricants
301
Cooling System Coolant
301
Battery
302
After Daily Work Completion
303
After Cold Weather Season
303
Long Term Storage
304
Before Storage
304
During Storage
304
After Storage
305
Starting Machine after Long-Term Storage
305
Troubles and Actions
306
Running out of Fuel
306
Phenomena that Are Not Failures
306
Towing the Machine
307
Severe Job Condition
307
Discharged Battery
308
Battery Removal and Installation
308
Battery Charges
309
Starting Engine with Booster Cables
310
Other Trouble
312
Electrical System
312
Chassis
313
Engine
314
Electronic Control System
316
Point of Contact to Telephone When Error Occurs
317
Maintenance
319
Maintenance Information
320
Outline of Service
323
Handling Oil, Fuel, Coolant, and Performing Oil Clinic
323
Oil
323
Fuel
324
Coolant and Water for Dilution
324
Grease
325
CARRYING out KOWA (Komatsu Oil Wear Analysis)
325
Storing Oil and Fuel
326
Filters
326
Electric System Maintenance
327
Wear Parts
328
Wear Parts List
328
Recommended Fuel, Coolant, and Lubricant
329
Recommended Brands, Recommended Quality for Products Other than Komatsu Genuine Oil
331
Tightening Torque Specifications
332
Tightening Torque List
332
Safety Critical Parts
333
Safety Critical Parts List
334
Maintenance Schedule
335
Maintenance Schedule Chart
335
Maintenance Procedure
337
Initial 100 Hours Maintenance (Only after the First 100 Hours)
337
Initial 500 Hours Maintenance (Only after the First 500 Hours)
337
Initial 4000 Hours Maintenance (Only after the First 4000 Hours)
337
Change Oil in Swing Machinery Case
337
Change Oil in Pto Case
337
Change Oil in Final Drive Case
337
Check Welded Structure
337
When Required
338
Check, Clean and Replace Air Cleaner Element
338
Clean Inside of Cooling System
345
Check and Tighten Track Shoe Bolts
348
Check and Adjust Track Tension
348
Replace Bucket Teeth (Xs)
353
Check Window Washer Fluid Level, Add Fluid
359
Check and Maintenance Air Conditioner
360
Clean Line Filter, Remove Dirt
361
Check Seals Around Engine Cooling
362
Bleeding Air from Fuel Circuit
363
Bleeding Air from Fule Circuit
363
Bleeding Air from Hydraulic System
367
Method for Releasing Internal Pressure in Hydraulic Circuit
378
Inspection of Additional Water Separator and Cleaning of Casing Interior
380
Check before Starting
382
Checks before Starting
382
Every 250 Hours Maintenance
383
Check Oil Level in Final Drive Case, Add Oil
383
Check Level of Battery Electrolyte
384
Check and Tighten Track Frame and Axle Connecting Bolts
386
Check Alternator Drive Belt Tension, Adjust
386
Check Air Conditioner Compressor Belt Tension, Adjust
388
Every 500 Hours Maintenance
390
Change Oil in Engine Oil Pan, Replace Engine Oil Filter Cartridge
390
Clean and Inspect Radiator Fins, Oil Cooler Fins, Fuel Cooler and after Cooler Fins
392
Clean Air Conditioner Fresh/Recirc Filters
395
Check, Replace Hydraulic Pump Drain Filter Cartridge
397
Replace Swing, Travel Motor Drain Filter Cartridge
397
Replace Pilot Filter Cartridge
398
Check Oil Level in Swing Machinery Case, Add Oil
398
Replace Fuel Pre-Filter Cartridge
399
Every 1000 Hours Maintenance
403
Replace Fuel Main Filter Cartridge
403
Replace Fuel Tank Breather Element
407
Change Oil in Swing Machinery Case
408
Change Oil in Pto Case
410
Clean Pto Lubrication Oil Filter Strainer
412
Replace Hydraulic Oil Filter Element
413
Replace Hydraulic Tank Breather Filter Element
414
Inspection of Engine Suction Hose Clamp for Loosening
414
Check for Loose Clamps of Aftercooler Hose
416
Check Gas Pressure in Accumulator for Operation Control Circuit
417
Check Welded Structure
417
Check Emergency Ladder
420
Greasing Hydraulic Ladder
421
Every 2000 Hours Maintenance
422
Change Oil in Final Drive Case
422
Check Grease Level in Swing Pinion, Add Grease
423
Check Alternator, Starting Motor
423
Check Engine Valve Clearance, Adjust
423
Every 4000 Hours Maintenance
424
Grease Engine Mount
424
Check Water Pump
424
Grease Engine Mount (Front Side)
424
Check for Looseness of High-Pressure Piping Clamp, Hardening of Rubber
425
Check for Missing Fuel Spray Prevention Cap, Hardening of Rubber
426
Replace Accumulator in Oil Cooler Circuit
427
Every 5000 Hours Maintenance
428
Change Oil in Hydraulic Tank, Clean Strainer
428
Every 8000 Hours Maintenance
432
Replace Injector Nozzle Assembly
432
Replace High-Pressure Piping Clamp
432
Replace Fuel Spray Prevention Cap
432
Specifications
433
Attachments and Options
437
General Precautions for Safety
438
Precautions When Selecting
438
Read the Instruction Manual Thoroughly
438
Precautions When Removing or Installing
438
Precautions When Using
439
Attachment Guide
440
Combinations of Work Equipment
440
Front Guard
441
Handling Fuel Quick Charge
442
General Locations
442
Procedure for Operating Fuel Charge
443
Replace Fuel Tank Breather Element
446
Action When Machine Does Not Move Because of Failure in Proximity Switch
447
Handling Service Center
451
General Locations
451
Procedure for Operating Service Arm
452
Contents
455
Method of Draining, Adding Lubricant and Coolant from Service Panel
455
Greasing Ladder Service Arm
466
Replace Fuel Tank Breather Element
467
Action When Machine Does Not Move Because of Failure in Proximity Switch
468
Handling Jump Start Receptacle
472
General Locations
472
Connected Procedure of External Power Source
472
Orbcom Controller (Communications Terminal)
474
Loading Shovel
475
Machine View Illustrations
476
Overall Machine View
476
Explanation of Components
477
Switches
477
Operations
479
Operation of Work Equipment
479
Precautions During Operation
481
Excavator Work
485
Precautions When Disassembling Machine
486
Releasing Pressure
486
Releasing Pressure from Work Equipment Circuit, Swing Circuit, Travel Circuit
486
Releasing Pressure in Accumulator Circuit
486
Transportation
487
Machine Configuration for Transport
487
Maintenance
488
Every 10 Hours Maintenance
488
Specification
493
Wear Parts
495
Wear Parts List
495
Combination of Work Equipment
496
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Komatsu PC2000-8 BACKHOE Brochure (10 pages)
Hydraulic excavator
Brand:
Komatsu
| Category:
Excavators
| Size: 3.86 MB
Table of Contents
Operating Weight
2
Power Module
4
Working Environment
6
Specifications
8
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