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FR-E740-0.75KNF
Mitsubishi Electric FR-E740-0.75KNF Manuals
Manuals and User Guides for Mitsubishi Electric FR-E740-0.75KNF. We have
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Mitsubishi Electric FR-E740-0.75KNF manual available for free PDF download: Instruction Manual
Mitsubishi Electric FR-E740-0.75KNF Instruction Manual (242 pages)
Brand:
Mitsubishi Electric
| Category:
Inverter
| Size: 16.09 MB
Table of Contents
Table of Contents
5
1 Outline
12
Product Checking and Parts Identification
13
Inverter and Peripheral Devices
14
Peripheral Devices
15
Removal and Reinstallation of the Cover
16
Front Cover
16
Wiring Cover
18
Installation of the Inverter and Enclosure Design
19
Inverter Installation Environment
19
Cooling System Types for Inverter Enclosure
21
Inverter Placement
22
2 Wiring
24
Terminal Connection Diagram
25
Wiring
25
Main Circuit Terminal Specifications
26
Specification of Main Circuit Terminal
26
Terminal Arrangement of the Main Circuit Terminal, Power Supply and the Motor Wiring
26
Cables and Wiring Length
28
Control Circuit Specifications
31
Control Circuit Terminal
31
Wiring of Control Circuit
32
Connecting the 24V External Power Supply
34
Safety Stop Function
35
Connection of Stand-Alone Option Unit
36
Connection of a Dedicated External Brake Resistor (MRS Type, MYS Type, FR-ABR)
36
Connection of the Brake Unit (FR-BU2)
38
Connection of the DC Reactor (FR-HEL)
39
3 Precautions for Use of the Inverter
40
EMC and Leakage Currents
41
Leakage Currents and Countermeasures
41
EMC Measures
43
Power Supply Harmonics
45
Harmonic Suppression Guideline in Japan
46
Installation of Power Factor Improving Reactor
48
Power-OFF and Magnetic Contactor (MC)
49
Inverter-Driven 400V Class Motor
50
Precautions for Use of the Inverter
51
Failsafe of the System Which Uses the Inverter
53
4 Fl Remote Communication Function
57
FL Remote Communication Specification
57
Node Address Setting
57
Wiring
58
Connecting to the Network
58
Precautions for System Configuration
58
Cable Specifications
58
Connecting the FL-Net Dedicated Cable
59
LED Status
60
Device Status LED (DEV), Remote Status LED (RMT)
60
Transmitting (Tx)/Receiving (RX) LED
60
Communication Set Status LED (CHG)
60
Operation Mode Setting
61
Operation Mode Basics
61
FL Remote Communication
61
PU Operation Interlock
62
Operation Availability in each Operation Mode
62
FL Remote Communication
62
Overview of FL Remote Communication
63
FL Remote Data Communication Types
63
Cyclic Transmission
64
Common Memory
65
Output Data (Master to Inverter)
68
Input Data (Inverter to Master)
70
Message Transmission
72
Error Response at Word Block Read/Write
72
Word Block Read/Write
73
Network Parameter Read
79
Log Data Read
80
Log Data Clear
80
Profile Read
81
Message Loopback
82
5 Parameters
84
Operation Panel
85
Names and Functions of the Operation Panel
85
Basic Operation (Factory Setting)
86
Changing the Parameter Setting Value
87
Setting Dial Push
88
Parameter List
89
Control Mode
95
Changing the Control Method (Pr. 80, Pr. 81, Pr. 800)
98
Adjustment of the Output Torque (Current) of the Motor
99
Manual Torque Boost (Pr. 0, Pr. 46)
99
Advanced Magnetic Flux Vector Control (Pr. 71, Pr. 80, Pr. 81, Pr.89, Pr. 800)
100
General-Purpose Magnetic Flux Vector Control (Pr. 71, Pr. 80, Pr. 81, Pr. 800)
103
Slip Compensation (Pr. 245 to Pr. 247)
105
Stall Prevention Operation (Pr. 22, Pr. 23, Pr. 48, Pr. 66, Pr. 156, Pr. 157, Pr. 277)
106
Limiting the Output Frequency
110
Maximum/Minimum Frequency (Pr. 1, Pr. 2, Pr. 18)
110
Avoiding Mechanical Resonance Points (Frequency Jumps) (Pr. 31 to Pr. 36)
111
V/F Pattern
112
Base Frequency, Voltage (Pr. 3, Pr. 19, Pr. 47)
112
Load Pattern Selection (Pr. 14)
114
Frequency Setting by Input Signals
116
Operation by Multi-Speed Operation (Pr. 4 to Pr. 6, Pr. 24 to Pr. 27)
116
Remote Setting Function (Pr. 59)
118
Setting of Acceleration/Deceleration Time and Acceleration/ Deceleration Pattern
121
Setting of the Acceleration and Deceleration Time (Pr. 7, Pr. 8, Pr. 20, Pr. 21, Pr. 44, Pr. 45, Pr. 147)
121
Starting Frequency and Start-Time Hold Function (Pr. 13, Pr. 571)
124
Acceleration/Deceleration Pattern (Pr. 29)
125
Shortest Acceleration/Deceleration (Automatic Acceleration/Deceleration)
126
(Pr. 61 to Pr. 63, Pr. 292, Pr. 293)
126
Selection and Protection of a Motor
128
Motor Overheat Protection (Electronic Thermal O/L Relay) (Pr. 9, Pr. 51)
128
Applied Motor (Pr. 71, Pr. 450)
130
Exhibiting the Best Performance for the Motor (Offline Auto Tuning) (Pr. 71, Pr. 80 to Pr. 84, Pr. 90 to Pr. 94, Pr. 96, Pr. 859)
132
5.10 Motor Brake and Stop Operation
140
DC Injection Brake (Pr. 10 to Pr. 12)
140
Selection of a Regenerative Brake (Pr. 30, Pr. 70)
141
Stop Selection (Pr. 250)
143
Stop-On Contact Control Function (Pr. 6, Pr. 48, Pr. 270, Pr. 275, Pr. 276)
144
5.11 I/O Signal Control
146
Operation of Start Signals (STF, STR Signal)
146
Reset Cancel Signal (READY Signal) and Inverter Running Signal (RUN Signal)
147
Second Function Selection Signal (RT Signal)
148
Inverter Output Shutoff Signal (MRS Signal, Pr. 17)
148
Detection of Output Frequency (SU, FU Signal, Pr. 41 to Pr. 43)
149
Output Current Detection Function (Y12 Signal, Y13 Signal, Pr. 150 to Pr. 153)
150
5.12 Monitor Display and Monitor Output Signal
151
Speed Display and Speed Setting (Pr. 37)
151
Monitor Display Selection of the Operation Panel (Pr. 52, Pr. 170, Pr. 171, Pr. 268, Pr. 563, Pr. 564)
152
Operation Selection at Power Failure and Instantaneous Power Failure
156
Automatic Restart after Instantaneous Power Failure/Flying Start (Pr. 57, Pr. 58, Pr. 96, Pr. 162, Pr. 165, Pr. 298, Pr. 299, Pr. 611)
156
Power-Failure Deceleration Stop Function (Pr. 261)
161
5.14 Operation Setting at Fault Occurrence
163
Retry Function (Pr. 65, Pr. 67 to Pr. 69)
163
Input/Output Phase Loss Protection Selection (Pr. 251, Pr. 872)
165
Earth (Ground) Fault Detection at Start (Pr. 249)
165
Display and Erasure of Communication Error Occurrence Count (Pr. 501)
166
5.15 Energy Saving Operation
167
Optimum Excitation Control (Pr. 60)
167
5.16 Motor Noise, EMI Measures, Mechanical Resonance
168
PWM Carrier Frequency and Soft-PWM Control (Pr. 72, Pr. 240)
168
Speed Smoothing Control (Pr. 653)
169
5.17 Misoperation Prevention and Parameter Setting Restriction
170
Reset Selection/Pu Stop Selection (Pr. 75)
170
Parameter Write Disable Selection (Pr. 77)
171
Reverse Rotation Prevention Selection (Pr. 78)
172
Extended Parameter Display and User Group Function (Pr. 160, Pr. 172 to Pr. 174)
172
Password Function (Pr. 296, Pr. 297)
174
5.18 Special Operation and Frequency Control
176
Jog Operation (Pr. 15, Pr. 16)
176
Droop Control (Pr. 286, Pr. 287)
178
Regeneration Avoidance Function (Pr. 665, Pr. 882, Pr. 883, Pr. 885, Pr. 886)
179
Cooling Fan Operation Selection (Pr. 244)
181
Display of the Life of the Inverter Parts (Pr. 255 to Pr. 259)
182
Maintenance Timer Alarm (Pr. 503, Pr. 504)
185
Free Parameter (Pr. 888, Pr. 889)
186
5.20 Setting from the Operation Panel
187
RUN Key Rotation Direction Selection (Pr. 40)
187
Operation Panel Frequency Setting/Key Lock Operation Selection (Pr. 161)
188
Magnitude of Frequency Change Setting (Pr. 295)
190
5.21 Parameter Clear/ All Parameter Clear
191
5.22 Initial Value Change List
192
5.23 Check and Clear of the Faults History
193
6 Troubleshooting
196
Reset Method of Protective Function
197
List of Fault or Alarm Indications
198
Causes and Corrective Actions
199
Correspondences between Digital and Actual Characters
208
Check First When You Have a Trouble
209
Motor Does Not Start
209
Motor or Machine Is Making Abnormal Acoustic Noise
210
Inverter Generates Abnormal Noise
210
Motor Generates Heat Abnormally
211
Motor Rotates in the Opposite Direction
211
Speed Greatly Differs from the Setting
211
Acceleration/Deceleration Is Not Smooth
211
Speed Varies During Operation
212
Operation Mode Is Not Changed Properly
212
6.5.10 Operation Panel Display Is Not Operating
212
6.5.11 Motor Current Is too Large
213
6.5.12 Speed Does Not Accelerate
213
6.5.13 Unable to Write Parameter Setting
213
6.5.14 Troubleshooting in FL Remote Communication
214
Check First When You Have a Trouble
214
7 Precautions for Maintenance and Inspection
217
Inspection Items
217
Daily Inspection
217
Periodic Inspection
217
Daily and Periodic Inspection
218
Display of the Life of the Inverter Parts
219
Checking the Inverter and Converter Modules
219
Cleaning
219
Replacement of Parts
220
Measurement of Main Circuit Voltages, Currents and Powers
223
Measurement of Powers
225
Measurement of Voltages and Use of PT
225
Measurement of Currents
226
Use of CT and Transducer
226
Measurement of Inverter Input Power Factor
226
Measurement of Converter Output Voltage (Across Terminals P and N)
226
Insulation Resistance Test Using Megger
227
Pressure Test
227
8 Specifications
228
Rating
229
Common Specifications
230
Outline Dimension Drawings
231
Appendix
236
Appendix 1 Specification Change
237
Appendix 1-1 SERIAL Number Check
237
Appendix 1-2 Changed Functions
237
Appendix 2 Index
238
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