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MELSEC-QD75MH2
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Mitsubishi Electric MELSEC-QD75MH2 manual available for free PDF download: User Manual
Mitsubishi Electric MELSEC-QD75MH2 User Manual (838 pages)
Positioning Module
Brand:
Mitsubishi Electric
| Category:
Controller
| Size: 8.77 MB
Table of Contents
Revisions
12
Table of Contents
13
About Manuals
20
Conformation to the EMC Directive
20
Using this Manual
20
Component List
21
Generic Terms and Abbreviations
21
Section 1 Product Specifications and Handling
22
Chapter 1 Product Outline
25
Positioning Control
25
Features of QD75MH
25
Purpose and Applications of Positioning Control
28
Mechanism of Positioning Control
30
Overview of Positioning Control Functions
31
Outline Design of Positioning System
41
Communicating Signals between QD75MH and each Module
42
Product Outline
25
Flow of System Operation
45
Flow of All Processes
45
Outline of Starting
47
Outline of Stopping
49
Outline for Restarting
51
Chapter 2 System Configuration
53
General Image of System
53
Component List
55
Applicable System
57
How to Check the Function Version and SERIAL no
59
Chapter 3 Specifications and Functions
61
Performance Specifications
61
List of Functions
63
QD75MH Control Functions
63
QD75MH Main Functions
65
QD75MH Sub Functions and Common Functions
67
Combination of QD75MH Main Functions and Sub Functions
71
Specifications of Input/Output Signals with PLC CPU
73
List of Input/Output Signals with PLC CPU
73
Details of Input Signals (QD75MH PLC CPU)
74
Qd75Mh)
76
Specifications of Interfaces with External Devices
77
Electrical Specifications of Input Signals
77
Signal Layout for External Device Connection Connector
78
List of Input Signal Details
79
Interface Internal Circuit
80
External Circuit Design
81
Specifications and Functions
61
Chapter 4 Installation, Wiring and Maintenance
85
Outline of Installation, Wiring and Maintenance
85
Installation, Wiring and Maintenance Procedures
85
Names of each Part
86
Handling Precautions
88
Installation
90
Precautions for Installation
90
Wiring
93
Precautions for Wiring
93
Confirming the Installation and Wiring
100
Items to Confirm When Installation and Wiring Are Completed
100
Maintenance
101
Precautions for Maintenance
101
Disposal Instructions
101
Chapter 5 Data Used for Positioning Control
103
Types of Data
103
Parameters and Data Required for Control
103
Setting Items for Positioning Parameters
107
Setting Items for OPR Parameters
109
Setting Items for Servo Parameters
110
Setting Items for Positioning Data
112
Setting Items for Block Start Data
115
Setting Items for Condition Data
116
Types and Roles of Monitor Data
117
Types and Roles of Control Data
121
List of Parameters
125
Basic Parameters 1
125
Basic Parameters 2
129
Detailed Parameters 1
131
Detailed Parameters 2
139
OPR Basic Parameters
151
OPR Detailed Parameters
157
Servo Parameters (Basic Setting)
163
Servo Parameters (Gain • Filter Setting)
169
Servo Parameters (Expansion Setting)
181
Servo Parameters (Input/Output Setting)
187
List of Positioning Data
191
List of Block Start Data
207
List of Condition Data
213
List of Monitor Data
219
System Monitor Data
219
Axis Monitor Data
229
List of Control Data
249
System Control Data
249
Axis Control Data
251
Chapter 6 PLC Program Used for Positioning
275
Precautions for Creating Program
275
List of Devices Used
278
Creating a Program
288
General Configuration of Program
288
Positioning Control Operation Program
289
Positioning Program Examples
293
Program Details
325
Initialization Program
325
Start Details Setting Program
326
Start Program
328
Continuous Operation Interrupt Program
337
Restart Program
339
Stop Program
342
Configuration and Roles of QD75MH Memory
347
Buffer Memory Area Configuration
350
Data Transmission Process
353
Chapter 8 OPR Control
369
Outline of OPR Control
369
Two Types of OPR Control
369
Machine OPR
372
Outline of the Machine OPR Operation
372
Machine OPR Method
373
OPR Method (1): Near-Point Dog Method
374
OPR Method (2): Count Method 1)
376
OPR Method (3): Count Method 2)
378
OPR Method (4): Data Set Method
380
Fast OPR
381
Outline of the Fast OPR Operation
381
Outline of Major Positioning Controls
385
OPR Control 8- 1 to
369
Chapter 9 Major Positioning Control
387
Data Required for Major Positioning Control
387
Operation Patterns of Major Positioning Controls
388
Designating the Positioning Address
398
Confirming the Current Value
399
Control Unit "Degree" Handling
401
Interpolation Control
408
Setting the Positioning Data
408
Relation between each Control and Positioning Data
408
1-Axis Linear Control
410
2-Axis Linear Interpolation Control
412
3-Axis Linear Interpolation Control
416
4-Axis Linear Interpolation Control
422
1-Axis Fixed-Feed Control
427
2-Axis Fixed-Feed Control (Interpolation)
429
3-Axis Fixed-Feed Control (Interpolation)
431
4-Axis Fixed-Feed Control (Interpolation)
435
2-Axis Circular Interpolation Control with Sub Point Designation
437
2-Axis Circular Interpolation Control with Center Point Designation
443
1-Axis Speed Control
451
2-Axis Speed Control
454
3-Axis Speed Control
457
4-Axis Speed Control
461
Speed-Position Switching Control (INC Mode)
466
Speed-Position Switching Control (ABS Mode)
474
Position-Speed Switching Control
482
Current Value Changing
489
NOP Instruction
494
JUMP Instruction
495
Loop
497
Lend
498
Outline of High-Level Positioning Control
501
Data Required for High-Level Positioning Control
502
Block Start Data" and "Condition Data" Configuration
503
High-Level Positioning Control Execution Procedure
505
Setting the Block Start Data
506
Relation between Various Controls and Block Start Data
506
Block Start (Normal Start)
507
Condition Start
509
Wait Start
510
Simultaneous Start
511
Repeated Start (for Loop)
512
Repeated Start (for Condition)
513
Restrictions When Using the NEXT Start
514
Setting the Condition Data
515
Relation between Various Controls and the Condition Data
515
Condition Data Setting Examples
518
Multiple Axes Simultaneous Start Control
519
Start Program for High-Level Positioning Control
522
Starting High-Level Positioning Control
522
Example of a Start Program for High-Level Positioning Control
523
Outline of Manual Control
527
Three Manual Control Methods
527
JOG Operation
529
Outline of JOG Operation
529
JOG Operation Execution Procedure
532
Setting the Required Parameters for JOG Operation
533
Creating Start Programs for JOG Operation
535
JOG Operation Example
538
Inching Operation
542
Outline of Inching Operation
542
Inching Operation Execution Procedure
545
Setting the Required Parameters for Inching Operation
546
Creating a Program to Enable/Disable the Inching Operation
547
Inching Operation Example
550
Manual Pulse Generator Operation
552
Outline of Manual Pulse Generator Operation
552
Manual Pulse Generator Operation Execution Procedure
556
Setting the Required Parameters for Manual Pulse Generator Operation
557
Creating a Program to Enable/Disable the Manual Pulse Generator Operation
558
Outline of Sub Functions
563
Sub Functions Specifically for Machine OPR
565
OPR Retry Function
565
OP Shift Function
569
Functions for Compensating the Control
572
Backlash Compensation Function
572
Electronic Gear Function
574
Near Pass Function
581
Functions to Limit the Control
584
Speed Limit Function
584
Torque Limit Function
586
Software Stroke Limit Function
590
Hardware Stroke Limit Function
596
Forced Stop Function
600
Functions to Change the Control Details
603
Speed Change Function
603
Override Function
610
Acceleration/Deceleration Time Change Function
613
Torque Change Function
617
Absolute Position System
620
Other Functions
622
Step Function
622
Skip Function
627
M Code Output Function
630
Teaching Function
634
Target Position Change Function
640
Command In-Position Function
644
Acceleration/Deceleration Processing Function
647
Pre-Reading Start Function
650
Deceleration Start Flag Function
655
Stop Command Processing for Deceleration Stop Function
659
Speed Control 10 X Multiplier Setting for Degree Axis Function
662
Operation Setting for Incompletion of OPR Function
664
Servo ON/OFF
666
Follow up Function
667
Outline of Common Functions
669
Parameter Initialization Function
670
Execution Data Backup Function
672
External Signal Selection Function
674
External I/O Signal Logic Switching Function
675
List of Dedicated Instructions
677
Interlock During Dedicated Instruction Is Executed
677
Pstrt1, Pstrt2, Pstrt3, Pstrt4
678
Teach1, Teach2, Teach3, Teach4
682
Pfwrt
686
Pinit
690
Error and Warning Details
695
List of Errors
699
QD75MH Detection Error
699
MR-J3-B Detection Error
729
List of Warnings
743
QD75MH Detection Warning
743
MR-J3-B Detection Warning
749
LED Display Functions
753
Appendix- 1 to Appendix-72
754
Appendix 1 Functions
754
Appendix 1.1 Multiple CPU Correspond Function
754
Appendix 1.2 the Combination of Software Package for QD75MH and QCPU
754
Appendix 2 Positioning Data (No.1 to 600) List of Buffer Memory Addresses
757
Appendix 3 Connection with Servo Amplifiers
781
Appendix 3.1 Connection of SSCNET Cables
781
Appendix 3.2 Wiring of SSCNET Cables
783
Appendix 4 Connection with External Device Connector
787
Appendix 4.1 Connector
787
Appendix4.2 Wiring of Manual Pulse Generator Cable
789
Appendix 4.2 Wiring of Manual Pulse Generator Cable
790
Appendix 5 Comparisons with Conventional Positioning Modules
790
Appendix 5.1 Comparisons with QD75P Model
790
Appendix 5.2 Comparisons with QD75M1/ QD75M2/ QD75M4 Models
791
Appendix 6 Positioning Control Troubleshooting
804
Appendix 7 List of Buffer Memory Addresses
810
Appendix 8 External Dimension Drawing
824
Index
826
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