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MELSERVO HG-KR Series
Mitsubishi Electric MELSERVO HG-KR Series Manuals
Manuals and User Guides for Mitsubishi Electric MELSERVO HG-KR Series. We have
1
Mitsubishi Electric MELSERVO HG-KR Series manual available for free PDF download: Instruction Manual
Mitsubishi Electric MELSERVO HG-KR Series Instruction Manual (393 pages)
General-Purpose AC
Brand:
Mitsubishi Electric
| Category:
Servo Drives
| Size: 11.36 MB
Table of Contents
Safety Instructions
2
To Prevent Electric Shock
3
To Prevent Fire
3
To Prevent Injury
3
Transportation and Installation
4
Wiring
5
Test Run and Adjustment
6
Usage
6
Corrective Actions
7
Storage
7
Table of Contents
10
Rating Plate
14
1 Introduction
14
Parts Identification
16
Electromagnetic Brake
17
Sound Generation
18
Selection of Surge Absorbers for Electromagnetic Brake Circuit
18
Varistor Limit Voltage (VI)
18
Examining Surge Life of Varistor
18
Servo Motor Shaft Shapes
19
Servo Motor with Functional Safety
20
2 Installation
24
Mounting Direction
25
Cooling Fan
25
Load Remove Precautions
26
Permissible Load for the Shaft
27
Protection from Oil and Water
27
Cable
28
Servo Motor with Oil Seal
28
Inspection Items
28
Pressure and Oil Level
28
Periodical Checks
29
Parts Having Service Life
29
Restrictions When Using the Equipment at Altitudes Exceeding 1000 M and up to 2000 M above Sea Level
29
Machine Accuracies
30
Mounting Servo Motors
31
3 Connectors Used for Servo Motor Wiring
32
Selection of Connectors
32
Wiring Connectors (Connector Configurations A/B/C)
36
Wiring Connectors (Connector Configurations D/E/F/G/H)
37
Wiring Connectors (Connector Configurations J/K/L/M/N/P/Q)
41
4 Connection of Servo Amplifier and Servo Motor
44
Connection Instructions
45
HG-MR Series/Hg-KR Series Servo Motor
46
Connection with MR-J4 1-Axis Servo Amplifier
46
Wiring
46
Electromagnetic Brake Cable Wiring Diagrams
47
When Cable Length Exceeds 10 M
47
Connection with MR-J4 Multi-Axis Servo Amplifier
48
HG-SR Series/Hg-JR Series/Hg-RR Series/Hg-UR Series Servo Motor
51
Servo Motor Terminal Section
53
Details of Servo Motor-Side Connectors
54
Terminal Box Inside
56
Connection with MR-J4-03A6(-RJ) Servo Amplifier
57
HG-AK Series Servo Motor
57
Connection with MR-J4W2-0303B6 Servo Amplifier
58
Selection Example of Wires
59
Servo Amplifier Terminal Section
64
Connector Details
65
Cable Connection Procedure
68
Cable Making
68
Inserting Wire
68
5 Wiring Option
70
Cable/Connector Sets
70
Combinations of Cable/Connector Sets
71
Cable and Connector List
73
Encoder Cable/Connector Sets
79
Servo Motor Power Cable
96
Servo Motor Power Cable (for HG-AK Series)
98
Electromagnetic Brake Cable
99
Wires for Option Cables
101
6 HG-MR Series/Hg-KR Series
104
Model Code Definition
104
Combination List of Servo Motors and Servo Amplifiers
105
Standard Specifications List
107
Torque Characteristics
109
Electromagnetic Brake Characteristics
110
Servo Motors with Special Shafts
111
Key Shaft (with 2 Round End Key)
111
D Cut Shaft
111
Geared Servo Motors
112
For General Industrial Machines (G1)
112
Permissible Loads of Servo Motor Shaft
114
For High Precision Applications (G5/G7)
115
Mounting Connectors
118
Dimensions
119
Standard (Without Electromagnetic Brake/Reducer)
119
With an Electromagnetic Brake
122
For General Industrial Machine with a Reducer (Without an Electromagnetic Brake)
125
For General Industrial Machine with a Reducer (with an Electromagnetic Brake)
131
With Flange-Output Type Reducer for High Precision Applications, Flange Mounting
137
Electromagnetic Brake)
137
With Flange-Output Type Reducer for High Precision Applications, Flange Mounting
144
Electromagnetic Brake)
144
With Shaft-Output Type Reducer for High Precision Applications, Flange Mounting (Without an Electromagnetic Brake)
150
With Shaft-Output Type Reducer for High Precision Applications, Flange Mounting
150
Electromagnetic Brake)
150
With Shaft-Output Type Reducer for High Precision Applications, Flange Mounting (with an Electromagnetic Brake)
156
7 HG-SR Series
164
Model Code Definition (HG-SR)
164
Combination List of Servo Motors, Servo Amplifiers/Drive Units (HG-SR)
165
Standard Specifications (HG-SR)
168
Torque Characteristics (HG-SR)
171
Electromagnetic Brake Characteristics (HG-SR)
173
Servo Motors with Special Shafts (HG-SR)
174
For General Industrial Machines (G1/G1H)
175
Geared Servo Motors (HG-SR)
175
Lubrication Method and Mounting Direction (HG-SR)
177
Recommended Lubricants
178
Permissible Loads of Servo Motor Shaft (HG-SR)
179
For High Precision Applications (G5/G7)
180
Dimensions (HG-SR)
183
Standard (Without Electromagnetic Brake and Reducer)
183
With an Electromagnetic Brake
186
For General Industrial Machine with a Reducer (Without an Electromagnetic Brake)
193
For General Industrial Machine with a Reducer (with an Electromagnetic Brake)
203
For General Industrial Machine with a Reducer (Foot-Mounting/Without an Electromagnetic Brake)
213
For General Industrial Machine with a Reducer (Foot-Mounting/With an Electromagnetic Brake)
223
With Flange-Output Type Reducer for High Precision Applications, Flange Mounting
234
Electromagnetic Brake)
234
With Flange-Output Type Reducer for High Precision Applications, Flange Mounting
241
Electromagnetic Brake)
241
With Shaft-Output Type Reducer for High Precision Applications, Flange Mounting (Without an Electromagnetic Brake)
248
With Shaft-Output Type Reducer for High Precision Applications, Flange Mounting (with an Electromagnetic Brake)
255
8 HG-JR Series
262
Model Designation
262
Combination of Servo Motors and Servo Amplifiers/Drive Units (HG-JR)
263
Standard Specifications (HG-JR)
271
Torque Characteristics (HG-JR)
278
Electromagnetic Brake Characteristics (HG-JR)
282
Servo Motors with Special Shafts (HG-JR)
283
Oil Seal
284
Cooling Fan (HG-JR)
284
Dimensions (HG-JR)
285
Terminal Box Detail Diagram
285
Standard (Without an Electromagnetic Brake)
286
With an Electromagnetic Brake
300
9 HG-RR Series
310
Model Designation
310
Combination List of Servo Motors and Servo Amplifiers
310
Standard Specifications (HG-RR)
311
Torque Characteristics (HG-RR)
313
Electromagnetic Brake Characteristics (HG-RR)
314
Servo Motors with Special Shafts (HG-RR)
315
Oil Seal
315
Dimensions (HG-RR)
316
Standard (Without an Electromagnetic Brake)
316
With an Electromagnetic Brake
318
10 HG-UR Series
322
Combination List of Servo Motors and Servo Amplifiers (HG-UR)
322
Model Designation
322
Standard Specifications (HG-UR)
323
Torque Characteristics (HG-UR)
325
Electromagnetic Brake Characteristics (HG-UR)
326
Oil Seal (HG-UR)
327
Servo Motors with Special Shafts (HG-UR)
327
Dimensions (HG-UR)
328
Standard (Without an Electromagnetic Brake)
328
With an Electromagnetic Brake
330
11 HG-AK Series
334
Combination List of Servo Motors and Servo Amplifiers (HG-AK)
334
Model Designation (HG-AK)
334
Standard Specifications (HG-AK)
335
Torque Characteristics (HG-AK)
337
Electromagnetic Brake Characteristics (HG-AK)
338
Servo Motors with Special Shafts (HG-AK)
339
Dimensions (HG-AK)
340
Standard (Without an Electromagnetic Brake)
341
With an Electromagnetic Brake
344
Appendix
348
App. 1 Servo Motor ID Codes
348
App. 2 Manufacturer List
350
App. 3 Compliance with the CE Marking
351
App. 4 Compliance with UL/CSA Standard
352
Specification Symbol List
357
App. 5 Calculation Methods for Designing
357
Position Resolution and Electronic Gear Setting
358
Stopping Characteristics
361
Capacity Selection
363
Acceleration and Deceleration Torques
364
Torques Required for Operation
365
Continuous Effective Load Torque
366
Load Torque Equations
367
Load Moment of Inertia Equations
368
Precautions for Home Position Return
369
Selection Example
370
Coasting Distance of Electromagnetic Brake
374
Equation for Calculating the Electromagnetic Brake Workload
374
App. 6 Selection Example of Servo Motor Power Cable
375
App. 7 Crimping Connector for CNP3
376
App. 8 Connector Dimensions
377
App. 9 HG-JR22K1M(4) Appearance Change
383
App. 10 Fabrication of the Encoder Cable
384
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