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SIMOTICS XP 1MB555
Siemens SIMOTICS XP 1MB555 Manuals
Manuals and User Guides for Siemens SIMOTICS XP 1MB555. We have
1
Siemens SIMOTICS XP 1MB555 manual available for free PDF download: Operating Instructions Manual
Siemens SIMOTICS XP 1MB555 Operating Instructions Manual (152 pages)
Low-voltage motors
Brand:
Siemens
| Category:
Engine
| Size: 3.94 MB
Table of Contents
Table of Contents
5
1 Introduction
11
About These Instructions
11
Compiling Personal Documents
11
2 Safety Information
13
Information for those Responsible for the Plant or System
13
The Five Safety Rules
14
Qualified Personnel
14
Safe Handling
14
Electromagnetic Fields When Operating Electrical Power Engineering Installations
16
Use in Hazardous Areas
17
Electrostatic Sensitive Devices
17
Electromagnetic Compatibility
19
Interference Immunity
19
Influence on the Line Power Supply through a Strongly Irregular Torque
19
Interference Voltages When Operating the Converter
19
Special Designs and Construction Versions
20
Special Conditions for Explosion-Proof Machines
20
3 Description
21
Area of Application
21
Rating Plates
23
Design
24
Cooling and Ventilation
26
Machines with a Fan
26
Bearings
26
Balancing
27
Types of Construction/Method of Installation
27
Degree of Protection
29
Environmental Conditions
29
Optional Built-On and Built-In Accessories
29
Identification
30
Zone 1 with Ex Db IIC Gb Type of Protection (Flameproof Enclosure "D" for the Machine)
30
Zone 1 with Type of Protection Ex de IIC Gb (Flameproof Enclosure "D" for the Machine and Increased Safety "E" for the Terminal Box)
31
Zone 21 with Type of Protection Ex Tb IIIC Db (Equipment Dust Explosion Protection Provided by the Enclosure "T")
31
Zone 22 with Type of Protection Ex Tc IIIB DC (Equipment Dust Explosion Protection Provided by the Enclosure "T")
32
Terminal Box
32
Paint Finish
32
4 Preparations for Use
33
Safety-Related Aspects to Consider When Configuring the Plant
33
Observing the Operating Mode
33
Machines Without Final Paint Coating
33
Delivery
34
Transport and Storage
34
Storage
36
Securing the Rotor
38
Commissioning after Storage
40
Insulation Resistance and Polarization Index
40
Lubricating the Rolling Bearings
40
Regreasing Rolling Bearings after Storage Periods of up to Two Years
40
Releasing the Rotor Shipping Brace before Commissioning
40
Ensure Adequate Cooling
41
Thermal Protection
43
Interlock Circuit for Anti-Condensation Heating
43
Noise Emission
44
Voltage and Frequency Fluctuations During Line Operation
44
Rotational Speed Limit Values
45
System-Inherent Frequencies
45
Electromagnetic Compatibility
45
Converter Operation
47
Parameterizing the Converter
47
Converter Input Voltage
47
Reducing Bearing Currents When Operated with a Converter
48
Insulated Bearings When Operated with a Converter
49
Tandem Operation
50
Mechanical Limit Speeds for Converter Operation
50
5 Assembly
51
Preparations for Installation
51
Requirements for Installation
51
Insulation Resistance
52
Insulation Resistance and Polarization Index
52
Testing the Insulation Resistance and Polarization Index
53
Installing the Machine
56
Preparing the Assembly Area
56
Balancing
57
Mounting and Withdrawing Output Transmission Elements
58
Alignment and Fastening
58
Repainting/Touching up the Paint Finish of Explosion-Protected Machines
59
Measures for Alignment and Mounting
59
Flatness of the Supporting Surfaces for Conventional Motors
60
Installing the Machine
60
Preconditions for Smooth, Vibration-Free Operation
60
Aligning the Machine to the Driven Machine and Mounting
61
Selecting Bolts
61
Horizontal Types of Construction with Mounting Feet
61
Horizontal Types of Construction with Flange
61
Vertical Types of Construction with Flange
62
Removing the Rotor Shipping Brace
62
Recommended Alignment Accuracy
63
Mounting the Output Elements
64
Axial and Radial Forces
65
6 Electrical Connection
67
Preparation
67
Selecting Cables
67
Connecting the Machine
68
Terminal Box
68
Terminal Designation
69
Circuit Diagram Inside the Terminal Box Cover
69
Direction of Rotation
69
Documenting Holes in the Terminal Box
70
Cable Entry
70
Thread Sizes in Terminal Box Ex E and Ex D
71
Minimum Air Clearances
71
Internal Equipotential Bonding
72
Tightening Torques
72
Terminal Board and Grounding
72
Stud-Type Bushings
72
Additional Connecting Terminals for Monitoring Equipment and Anti-Condensation Heating
72
Cable Entries, Sealing Plugs and Thread Adapters
73
Connecting the Grounding Conductor
73
Grounding Connection Type
74
Connecting the Temperature Sensor/Anti-Condensation Heater
76
Connecting Optional Integrated Devices and Equipment
76
Auxiliary Circuit Connection
76
Conductor Connection
77
Cable Ends with Wire End Sleeves
79
Connecting Aluminum Conductors
79
Connecting Converters
80
Connecting Explosion-Proof Machines to the Converter
80
Final Checks
81
7 Start-Up
83
Measures before Commissioning
83
Insulation Resistance and Polarization Index
85
Testing the Insulation Resistance and Polarization Index
86
Testing the Cooling of the Machine
88
Commissioning an External Fan
89
Setpoint Values for Monitoring the Bearing Temperature
90
Further Documents
90
Switching on
91
Test Run
92
8 Operation
95
Safety Instructions for Operation
95
Safe Handling
95
Safety Instructions During Operation
97
Safety Note for Ventilation
99
Bridging Insulated Bearings
100
Switching on with the Anti-Condensation Heating Active
100
Switching on the Machine
101
Switching off the External Fan
101
Switching on Again after an Emergency Switching-Off
101
Stoppages
101
Avoidance of Damage to Rolling Bearings During Stoppages
103
Decommissioning the Machine
103
Re-Commissioning the Machine
104
Faults
104
Inspections in the Event of Faults
104
Electrical Faults
104
Mechanical Faults
106
Rolling Bearing Faults
107
Faults at the External Fan
107
9 Maintenance
109
Inspection and Maintenance
109
Safety Instructions for Inspection and Maintenance
109
Static Charging When Cleaning
112
Inspections in the Event of Faults
112
First Inspection
112
General Inspection
113
Assessing the Rolling Bearings
113
Bolt Grade
114
Mechanical Explosion Protection for Rolling Bearings
114
Maintenance
115
Explosion Protection for Machines with Type of Protection "Ex D
115
Explosion Hazard Due to Increased Surface Temperature
115
Insulation Resistance and Polarization Index
115
Regreasing Intervals and Types of Grease for Operating Rolling-Contact Bearings
116
Cleaning
117
Maintenance and Repair for Machines of Protection Type "Ex D/Ex Db
118
Maintaining the External Fan (Forced Ventilation)
119
Maintaining Terminal Box "Ex D
120
Repainting
120
Corrective Maintenance
121
Extended Motor Marking
121
Anti-Condensation Heating
122
Installing Rolling Bearings
123
Shaft Sealing, Mounting Dimension "L
125
Insulated Roller Bearings
125
O-Ring Seal
125
10 Spare Parts
127
Parts Order
127
Ordering Data
127
Ordering Spare Parts Via the Internet
128
Roller Bearings
128
Anti-Condensation Heating
128
Parts Groups Definition
128
Ordering Example
130
Machine Parts
130
Standardized Parts
132
Exploded Drawings
133
Frame Sizes 71
133
Frame Sizes 160
134
Frame Sizes 250
135
Ex E Terminal Box Frame Sizes 71
136
Ex E Terminal Box Frame Sizes 250
137
Auxiliary Terminal Box Ex E Optional, Frame Size 160
138
11 Disposal
139
Rohs - Restricting the Use of Certain Hazardous Substances
139
Preparing for Disassembly
139
Dismantling the Machine
140
Disposal of Components
140
Service and Support
143
Technical Data
145
Tightening Torques for Screw and Bolt Connections
145
Quality Documents
147
Quality Documents SIMOTICS in SIOS
147
Index
149
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