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E40X
Yamaha E40X Manuals
Manuals and User Guides for Yamaha E40X. We have
5
Yamaha E40X manuals available for free PDF download: Service Manual, Owner's Manual
Yamaha E40X Service Manual (417 pages)
Brand:
Yamaha
| Category:
Outboard Motor
| Size: 30.18 MB
Table of Contents
Symbols
10
Index
12
General Information
14
Identification Serial Number
16
Starting Serial Numbers
16
Safety While Working
18
Good Working Practices
20
Disassembly and Assembly Safety
22
Special Tools
24
Measuring Tools
24
Tools for Removal and Installation
28
Specifications
34
General Specifications
36
Specifications
38
Maintenance Specifications: Engine
40
Maintenance Specifications: Lower
44
Maintenance Specifications: Electrical
46
Outboard/Bracket Dimensions
50
Tightening Torque
52
General Tightening Torque
54
Periodic Inspection and Adjustment
56
Maintenance Interval Chart
58
Cowling Periodic Service
62
Fuel System Periodic Service
62
Control System Periodic Service
62
Ignition Timing Adjustment
62
Carburetor Cam Roller Adjustment (W, WT)
64
Throttle Cable Adjustment (MH, WH)
66
Idle Speed Adjustment
68
Start-In Gear Protection Adjustment
68
Power Trim and Tilt (PTT) System Service and and Adjustments
70
Power Trim and Tilt Fluid Check
70
Hydraulic System Air Bleeding
72
Lower Unit: Gear Oil Check
74
Lower Unit Leakage Check
76
Anode Inspection
76
Battery Check
78
Spark Plug Inspection
80
Lubrication Points
82
Fuel System
84
Fuel Joint, Fuel Pump, and Fuel Filter Exploded Diagram/Removal and Installation Chart
86
Fuel Joint, Fuel Pump, and Fuel Filter Exploded Diagram/Removal and Installation Chart (Cont)
90
Fuel Joint Inspection
92
Fuel Filter Inspection
92
Fuel Pump Exploded Diagram/Removal and Installation Chart
94
Carburetor Exploded Diagram/Removal and Installation Chart
96
Carburetor Exploded Diagram/Removal and Installation Chart (Cont)
98
Carburetor Exploded Diagram/Removal and Installation Chart (End)
100
Carburetor Inspection/Assembly
102
Carburetor Inspection/Assembly (Cont)
104
Power Unit
106
Power Unit Exploded Diagram/Removal and Installation Chart
110
Power Unit Exploded Diagram/Removal and Installation Chart (Cont)
114
Power Unit Exploded Diagram/Removal and Installation Chart (End)
116
Recoil Starter Exploded Diagram/Removal and Installation Chart
118
Recoil Starter Exploded Diagram/Removal and Installation Chart (Cont)
120
Recoil Starter Exploded Diagram/Removal and Installation Chart (Continued)
124
Recoil Starter Exploded Diagram/Removal and Installation Chart (End)
126
Sheave Drum Removal
128
Spiral Spring Removal
128
Starter Rope Installation
130
Sheave Drum Installation
130
Recoil Starter Checking
132
Flywheel Magneto Exploded Diagram/Removal and Installation Chart
134
Flywheel Magneto Removal
136
Magneto Base Exploded Diagram/Removal and Installation Chart
138
Magneto Base Exploded Diagram/Removal and Installation Chart (Cont)
140
Starter Motor Unit Exploded Diagram/Removal and Installation Chart
142
Electrical Unit Exploded Diagram/Removal and Installation Chart
144
Electrical Unit Exploded Diagram/Removal and Installation Chart (Cont)
146
Control Unit Exploded Diagram/Removal and Installation Chart
148
Intake Manifold and Reed Valve Exploded Diagram/Removal and Installation Chart
152
Reed Valve Inspection
156
Cylinder Head Cover and Cylinder Head Exploded Diagram/Removal and Installation Chart
158
Cylinder Head Cover and Cylinder Head Exploded Diagram/Removal and Installation Chart (Cont)
160
Cylinder Head Inspection
162
Thermostat Inspection
162
Exhaust Cover Exploded Diagram/Removal and Installation Chart
164
Crankcase and Cylinder Body Exploded Diagram/Removal and Installation Chart
166
Crankcase and Cylinder Body Exploded Diagram/Removal and Installation Chart (Cont)
168
Crankcase and Cylinder Body Exploded Diagram/Removal and Installation Chart (End)
170
Cylinder Body Inspection
172
Piston-To-Cylinder Clearance
174
Piston and Crankchaft Exploded Diagram/Removal and Installation Chart
176
Piston/Piston Pin Inspection
178
Piston Ring Inspection
180
Crankshaft Inspection
180
Piston Ring Installation
182
Piston Installation
184
Lower Unit
186
Lower Unit Exploded Diagram/Removal and Installation Chart
190
Lower Unit Exploded Diagram/Removal and Installation Chart (Cont)
192
Lower Unit Exploded Diagram/Removal and Installation Chart (End)
194
Water Pump Exploded Diagram/Removal and Installation Chart
196
Water Pump Exploded Diagram/Removal and Installation Chart (Cont)
198
Propeller Shaft Exploded Diagram/Removal and Installation Chart
200
Propeller Shaft Removal
204
Propeller Shaft Exploded Diagram/Removal and Installation Chart (Cont)
206
Propeller Shaft Housing Exploded Diagram/Removal and Installation Chart
208
Propeller Shaft Housing Disassembly
210
Propeller Shaft Housing Installation
212
Propeller Shaft Housing Installation (Cont)
214
Forward Gear and Drive Shaft Exploded Diagram/Removal and Installation Chart
216
Forward Gear and Drive Shaft Exploded Diagram/Removal and Installation Chart (Cont)
218
Pinion Gear Removal
220
Drive Shaft/Forward Gear Disassembly
220
Lower Case Disassembly
222
Forward Gear/Drive Shaft Assembly
224
Lower Case Assembly
226
Pinion Gear Installation
228
Shimming
230
Shim Selection
230
Shim Selection (Cont)
232
Shim Selection (End)
234
Forward Gear Shim
234
Forward Gear Shim (Cont)
236
Reverse Gear Shim
238
Pinion Gear Shim
240
Pinion Gear Shim (Cont)
242
Forward Gear Shim Check
244
Reverse Gear Shim Check
246
Backlash Measurement
248
Forward Gear Backlash
248
Reverse Gear Backlash
250
Reverse Gear Measuring Steps
252
Reverse Gear Backlash Adjustment
252
Bracket Unit
254
Steering Handle Exploded Diagram/Removal and Installation Chart
258
Steering Handle Exploded Diagram/Removal and Installation Chart (Cont)
260
Steering Handle Exploded Diagram/Removal and Installation Chart (End)
264
Bottom Cowling Exploded Diagram/Removal and Installation Chart
266
Bottom Cowling Exploded Diagram/Removal and Installation Chart (Cont)
268
Upper Case Assy Exploded Diagram/Removal and Installation Chart
270
Upper Case Assy Exploded Diagram/Removal and Installation Chart (Cont)
272
Upper Case Assy Exploded Diagram/Removal and Installation Chart (Continued)
274
Upper Case Assy Exploded Diagram/Removal and Installation Chart (End)
276
Steering Bracket Exploded Diagram/Removal and Installation Chart
278
Power Trim and Tilt (PTT) Unit Exploded Diagram/Removal and Installation Chart
282
Power Trim and Tilt (PTT) Unit Exploded Diagram/Removal and Installation Chart (Cont)
284
Clamp Bracket (MH, WH, W) Exploded Diagram/Removal and Installation Chart
286
Clamp Bracket (MH, WH, W) Exploded Diagram/Removal and Installation Chart (Cont)
288
Clamp Bracket (WT) Exploded Diagram/Removal and Installation Chart
290
Clamp Bracket (WT) Exploded Diagram/Removal and Installation Chart (Cont)
292
Swivel Bracket Exploded Diagram/Removal and Installation Chart
294
Swivel Bracket Exploded Diagram/Removal and Installation Chart (Cont)
296
Tilt Rod Exploded Diagram/Removal and Installation Chart
298
Tilt Rod Exploded Diagram/Removal and Installation Chart (Cont)
300
Tilt Rod/Tile Piston Removal
302
Tilt Piston/Tilt Rod Installation
304
Air Bleeding
306
Air Bleeding (Cont)
308
PTT Motor, Pump Housing, and Tilt Cylinder Exploded Diagram/Removal and Installation Chart
310
PTT Motor, Pump Housing, and Tilt Cylinder Exploded Diagram/Removal and Installation Chart (Cont)
312
Pump Housing Exploded Diagram/Removal and Installation Chart
314
Pump Housing Exploded Diagram/Removal and Installation Chart (Cont)
316
Pump Housing Exploded Diagram/Removal and Installation Chart (End)
318
Gear Pump Exploded Diagram/Removal and Installation Chart
320
PTT Motor Exploded Diagram/Removal and Installation Chart
322
Motor Inspection
326
Motor Inspection (Cont)
328
PTT Motor Assembly
328
Electrical System
330
Electrical Components (Top View)
334
Electrical Components (Port Side View)
336
Electrical Components (Starboard Side View)
338
Electrical Components Diagram
340
Electrical Components (Cont)
342
Electrical Components Diagram (Cont)
344
Wire Harness (MH, WH) Diagram
346
Wire Harness (W, WT) Diagram
348
Electrical Analysis Inspection
350
Digital Circuit Tester
350
Peak Voltage Measurement
350
Peak Voltage Adaptor
350
Test Harness (for Pulser and Charge Coils)
352
Ignition System (MH, WH) Diagram
354
Ignition System (W, WT) Diagram
356
Ignition Spark Gap
358
Ignition System Peak Voltage
360
Spark Plug Gap
362
Engine Stop Switch (MH, WH)
362
Ignition Control System (MH, WH) Diagram
364
Ignition Control System (W, WT)
366
Pulser Coil
368
Thermo Switch
368
Starting System (WH) Diagram
370
Starting System (W, WT) Diagram
372
Battery
374
Fuse
374
Wire Harness/Connections
374
Starter Relay
374
Starter Switch (WH)
376
Neutral Switch (WH)
376
Choke Solenoid (W, WT)
378
Starter Motor Exploded Diagram/Removal and Installation Chart
380
Starter Motor Exploded Diagram/Removal and Installation Chart (Cont)
382
Pinion Inspection
384
Armature Inspection
384
Brush Holder Inspection
386
Charging System (WH, W, WT) Diagram
388
Charging System Peak Voltage
390
Power Trim and Tilt (PTT) Conteol System (WT) Diagram
392
PTT Relay
394
Trouble Analysis
396
Trouble Analysis Chart
398
Wiring Diagram (MH)
406
Wiring Diagram (WH)
408
Wiring Diagram (W)
410
Wiring Diagram (WT)
412
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Yamaha E40X Owner's Manual (202 pages)
Brand:
Yamaha
| Category:
Outboard Motor
| Size: 2.65 MB
Table of Contents
Table of Contents
7
Composants De Base
25
Main Components
26
Operations of Controls and Other Functions
28
Fuel Tank
28
Gear Shift Lever
30
Choke Knob
30
Recoil Starter Handle
30
Tiller Handle
32
Remote Control
38
Steering Friction Adjusting Screw
46
Trim Tab
48
Trim Angle Adjusting Rod
48
Tilt Lock Mechanism
50
Tilt Support Knob
50
Tilt Support Bar
50
Top Cowling Lock Lever
50
Operation
54
Installation
56
Mounting the Outboard Motor
58
Clamping the Outboard Motor
62
Filling Fuel and Engine Oil
64
Filling Fuel
64
Gasoline (Petrol) and Oil Mixing
64
Pre-Operation Checks
68
Breaking in (Running In) Engine
70
Warming up Engine
84
Shifting
86
Forward
86
Reverse
88
Stopping Engine
90
Trimming Outboard Motor
92
Tilting Up/Down
100
Cruising in Shallow Water
106
Cruising in Other Conditions
108
Cruising in Salt Water
108
Cruising in Turbid Water
108
Entretien
111
Transporting and Storing Outboard Motor
118
Trailering Outboard Motor
118
Storing Outboard Motor
118
Periodic Maintenance
128
Replacement Parts
128
Maintenance Chart
130
Greasing
134
Cleaning and Adjusting Spark Plug
136
Checking Fuel System
140
Inspecting Fuel Filter
142
Adjusting Idling Speed
146
Replacing Fuse
148
Checking Wiring and Connectors
148
Exhaust Leakage
148
Water Leakage
148
Checking Power Trim and Tilt System
150
Checking Propeller
152
Changing Gear Oil
156
Cleaning Fuel Tank
158
Inspecting and Replacing Anode
160
Checking Battery
162
Checking Bolts and Nuts
168
Motor Exterior
168
Coating the Boat Bottom
168
Depannage
171
Restablecimiento En Caso De Problema
171
Índice
193
Yamaha E40X Owner's Manual (86 pages)
Brand:
Yamaha
| Category:
Outboard Motor
| Size: 2.96 MB
Table of Contents
Important Manual Information
3
Table of Contents
4
Safety Information
7
Outboard Motor Safety
7
Propeller
7
Rotating Parts
7
Hot Parts
7
Electric Shock
7
Power Trim and Tilt
7
Engine Shut-Off Cord (Lanyard)
7
Gasoline
7
Gasoline Exposure and Spills
8
Carbon Monoxide
8
Modifications
8
Boating Safety
8
Alcohol and Drugs
8
Personal Flotation Devices
8
People in the Water
8
Passengers
8
Overloading
8
Avoid Collisions
9
Weather
9
Passenger Training
9
Boating Safety Publications
9
Laws and Regulations
9
General Information
10
Identification Numbers Record
10
Outboard Motor Serial Number
10
Key Number
10
EC Declaration of Conformity (Doc)
10
CE Marking
10
C-Tick Label
11
Read Manuals and Labels
12
Warning Labels
12
Specifications and Requirements
15
Specifications
15
Installation Requirements
16
Boat Horsepower Rating
16
Mounting Motor
16
Remote Control Requirements
16
Battery Requirements
17
Battery Specifications
17
Mounting Battery
17
Multiple Batteries
17
Without a Rectifier or Rectifier Regulator
17
Propeller Selection
17
Start-In-Gear Protection
18
Engine Oil Requirements
18
Fuel Requirements
18
Gasoline
18
Muddy or Acidic Water
18
Anti-Fouling Paint
19
Motor Disposal Requirements
19
Emergency Equipment
19
Emission Control Information
19
U.S. Insular Areas
19
Components
21
Components Diagram
21
Fuel Tank
22
Fuel Joint
22
Fuel Gauge
22
Fuel Tank Cap
22
Air Vent Screw
22
Remote Control Box
22
Remote Control Lever
22
Neutral Interlock Trigger
23
Neutral Throttle Lever
23
Choke Switch
23
Tiller Handle
23
Gear Shift Lever
24
Throttle Grip
24
Throttle Indicator
24
Throttle Friction Adjuster
24
Engine Shut-Off Cord (Lanyard) and Clip
25
Engine Stop Button
25
Choke Knob for Pull Type
26
Manual Starter Handle
26
Starter Button
26
Main Switch
26
Steering Friction Adjuster
27
Power Trim and Tilt Switch on Remote Control
28
Trim Tab with Anode
28
Trim Rod (Tilt Pin)
28
Tilt Lock Mechanism
29
Tilt Support Knob
29
Tilt Support Bar
29
Cowling Lock Lever(S) (Turn Type)
30
Instruments and Indicators
31
Analog Tachometer
31
Analog Speedometer
31
Hour Meter
31
Engine Control System
32
Alert System
32
Overheat Alert
32
Installation
33
Mounting the Outboard Motor
33
Clamping the Outboard Motor
34
Operation
36
First-Time Operation
36
Breaking in Engine
36
Getting to Know Your Boat
36
Checks before Starting Engine
36
Fuel Level
37
Remove Cowling
37
Fuel System
37
Controls
37
Engine Shut-Off Cord (Lanyard)
38
Oil
38
Engine
38
Install Cowling
38
Power Trim and Tilt System
39
Battery
39
Filling Fuel and Engine Oil
39
Filling Fuel for Portable Tank
39
Gasoline and Oil Mixing (100:1)
40
Operating Engine
42
Sending Fuel (Portable Tank)
42
Starting Engine
43
Checks after Starting Engine
50
Cooling Water
50
Warming up Engine
50
Choke Start Models
50
Checks after Engine Warm-Up
50
Shifting
50
Stop Switches
50
Stopping Boat
52
Stopping Engine
52
Procedure
52
Trimming Outboard Motor
53
Adjusting Trim Angle for Manual Tilt Models
54
Adjusting Trim Angle (Power Trim and Tilt)
54
Adjusting Boat Trim
55
Tilting up and down
56
Procedure for Tilting up (Manual Tilt Models)
56
Procedure for Tilting up (Power Trim and Tilt Models)
57
Procedure for Tilting down (Power Trim and Tilt Models)
58
Procedure for Tilting down (Manual Tilt Models)
58
Shallow Water
59
Cruising in Shallow Water (Manual Tilt Models)
59
Power Trim and Tilt Models
60
Cruising in Other Conditions
61
Maintenance
62
Transporting and Storing Outboard Motor
62
Clamp Screw Mounting Models
62
Storing Outboard Motor
62
Procedure
63
Lubrication
64
Cleaning the Outboard Motor
64
Checking Painted Surface of Motor
64
Periodic Maintenance
64
Replacement Parts
65
Severe Operating Conditions
65
Maintenance Chart 1
66
Maintenance Chart 2
68
Greasing
69
Cleaning and Adjusting Spark Plug
70
Checking Fuel Filter
71
Inspecting Idling Speed
71
Checking Wiring and Connectors
72
Checking Propeller
72
Removing Propeller
72
Installing Propeller
73
Changing Gear Oil
73
Cleaning Fuel Tank
74
Inspecting and Replacing Anode(S)
75
Checking Battery (for Electric Start Models)
75
Connecting the Battery
76
Disconnecting the Battery
76
Trouble Recovery
78
Troubleshooting
78
Temporary Action in Emergency
81
Impact Damage
81
Replacing Fuse
81
Power Trim and Tilt will Not Operate
82
Starter will Not Operate
82
Emergency Starting Engine
83
Treatment of Submerged Motor
84
Advertisement
Yamaha E40X Owner's Manual (82 pages)
Yamaha outboard motor
Brand:
Yamaha
| Category:
Outboard Motor
| Size: 4.32 MB
Table of Contents
Table of Contents
4
Safety Information
7
Outboard Motor Safety
7
Propeller
7
Rotating Parts
7
Hot Parts
7
Electric Shock
7
Power Trim and Tilt
7
Engine Shut-Off Cord (Lanyard)
7
Gasoline
7
Gasoline Exposure and Spills
8
Carbon Monoxide
8
Modifications
8
Boating Safety
8
Alcohol and Drugs
8
Personal Flotation Devices
8
People in the Water
8
Passengers
8
Overloading
8
Avoid Collisions
9
Weather
9
Passenger Training
9
Boating Safety Publications
9
Laws and Regulations
9
General Information
10
Identification Numbers Record
10
Outboard Motor Serial Number
10
Key Number
10
EC Declaration of Conformity (Doc)
10
CE Marking
10
C-Tick Label
11
Read Manuals and Labels
12
Warning Labels
12
Specifications and Requirements
15
Specifications
15
Installation Requirements
16
Boat Horsepower Rating
16
Mounting Motor
16
Remote Control Requirements
16
Battery Requirements
17
Battery Specifications
17
Mounting Battery
17
Multiple Batteries
17
Without a Rectifier or Rectifier Regulator
17
Propeller Selection
17
Start-In-Gear Protection
18
Engine Oil Requirements
18
Fuel Requirements
18
Gasoline
18
Muddy or Acidic Water
18
Anti-Fouling Paint
18
Motor Disposal Requirements
19
Emergency Equipment
19
Components
20
Components Diagram
20
Fuel Tank
20
Fuel Joint
21
Fuel Gauge
21
Fuel Tank Cap
21
Air Vent Screw
21
Remote Control Box
21
Remote Control Lever
21
Neutral Interlock Trigger
22
Neutral Throttle Lever
22
Choke Switch
22
Tiller Handle
22
Gear Shift Lever
23
Throttle Grip
23
Throttle Indicator
23
Throttle Friction Adjuster
23
Engine Shut-Off Cord (Lanyard) and Clip
24
Engine Stop Button
24
Choke Knob for Pull Type
25
Manual Starter Handle
25
Main Switch
25
Steering Friction Adjuster
25
Steering Friction Adjuster
26
Power Trim and Tilt Switch on Remote Control
26
Trim Tab with Anode
27
Trim Rod (Tilt Pin)
27
Tilt Lock Mechanism
27
Tilt Support Knob
28
Tilt Support Bar
28
Cowling Lock Lever(S) (Turn Type)
28
Instruments and Indicators
30
Analog Tachometer
30
Analog Speedometer
30
Hour Meter
30
Engine Control System
31
Alert System
31
Overheat Alert
31
Installation
32
Mounting the Outboard Motor
32
Clamping the Outboard Motor
33
Operation
35
First-Time Operation
35
Breaking in Engine
35
Getting to Know Your Boat
35
Checks before Starting Engine
35
Fuel Level
36
Remove the Top Cowling
36
Fuel System
36
Controls
36
Engine Shut-Off Cord (Lanyard)
37
Oil
37
Engine
37
Install Top Cowling
37
Power Trim and Tilt System
38
Battery
38
Filling Fuel and Engine Oil
38
Filling Fuel for Portable Tank
38
Gasoline and Oil Mixing (100:1)
39
Operating Engine
41
Sending Fuel (Portable Tank)
41
Starting Engine
42
Checks after Starting Engine
47
Cooling Water
47
Warming up Engine
47
Choke Start Models
47
Checks after Engine Warm up
47
Shifting
47
Stop Switches
47
Stopping Boat
49
Stopping Engine
49
Procedure
49
Trimming Outboard Motor
50
Adjusting Trim Angle for Manual Tilt Models
51
Adjusting Trim Angle (Power Trim and Tilt)
51
Adjusting Boat Trim
52
Tilting up and down
53
Procedure for Tilting up (Manual Tilt Models)
53
Procedure for Tilting up (Power Trim and Tilt Models)
54
Procedure for Tilting down (Power Trim and Tilt Models)
55
Procedure for Tilting down (Manual Tilt Models)
55
Shallow Water
56
Cruising in Shallow Water (Manual Tilt Models)
56
Power Trim and Tilt Models
57
Cruising in Other Conditions
58
Maintenance
59
Transporting and Storing Outboard Motor
59
Clamp Screw Mounting Models
59
Storing Outboard Motor
60
Procedure
60
Lubrication
61
Cleaning the Outboard Motor
61
Checking Painted Surface of Outboard Motor
61
Periodic Maintenance
61
Replacement Parts
62
Severe Operating Conditions
62
Maintenance Chart 1
63
Maintenance Chart 2
65
Greasing
66
Cleaning and Adjusting Spark Plug
67
Checking Fuel Filter
68
Inspecting Idle Speed
68
Inspecting Wiring and Connectors
69
Checking Propeller
69
Removing Propeller
69
Installing Propeller
70
Changing Gear Oil
70
Cleaning Fuel Tank
71
Inspecting and Replacing Anode(S)
72
Checking Battery (for Electric Start Models)
72
Connecting the Battery
73
Disconnecting the Battery
73
Trouble Recovery
75
Troubleshooting
75
Temporary Action in Emergency
78
Impact Damage
78
Replacing Fuse
78
Power Trim and Tilt will Not Operate
79
Starter will Not Operate
79
Emergency Starting Engine
80
Treatment of Submerged Motor
81
Yamaha E40X Owner's Manual (82 pages)
Brand:
Yamaha
| Category:
Outboard Motor
| Size: 3.6 MB
Table of Contents
Important Manual Information
3
Table of Contents
4
General Information
7
Identification Numbers Record
7
Outboard Motor Serial Number
7
Key Number
7
EC Label
7
C-Tick Label
8
Emission Control Information
8
U.S. Insular Areas
8
Important Labels
9
Warning Labels
9
Caution Labels
9
Safety Information
11
Rotating Parts
11
Hot Parts
11
Electric Shock
11
Power Trim and Tilt
11
Engine Shut-Off Cord
11
Gasoline
11
Gasoline Exposure and Spills
11
Carbon Monoxide
12
Modifications
12
Boating Safety
12
Alcohol and Drugs
12
Personal Flotation Devices
12
People in the Water
12
Passengers
12
Overloading
12
Avoid Collisions
12
Weather
13
Passenger Training
13
Boating Safety Publications
13
Laws and Regulations
13
Basic Requirements
14
Fueling Instructions
14
Gasoline
14
Engine Oil
14
Installation Requirements
14
Boat Horsepower Rating
14
Mounting Motor
14
Remote Control Requirements
15
Battery Requirement
15
Without a Rectifier or Rectifier Regulator
15
Propeller Selection
15
Start-In-Gear Protection
16
Basic Components
17
Main Components
17
Fuel Tank
18
Fuel Joint
18
Fuel Gauge
18
Fuel Tank Cap
18
Air Vent Screw
18
Remote Control
18
Remote Control Lever
18
Neutral Interlock Trigger
19
Neutral Throttle Lever
19
Choke Switch
19
Tiller Handle
19
Gear Shift Lever
20
Throttle Grip
20
Throttle Indicator
20
Throttle Friction Adjuster
20
Engine Shut-Off Switch
21
Engine Stop Button
22
Choke Knob for Pull Type
22
Manual Starter Handle
22
Starter Button
22
Main Switch
22
Steering Friction Adjuster
23
Power Trim and Tilt Switch on Remote
24
Trim Tab with Anode
24
Trim Rod (Tilt Pin)
24
Tilt Lock Mechanism
25
Tilt Support Knob
25
Tilt Support Bar
25
Top Cowling Lock Lever(S) (Turn Type)20
26
Tachometer
26
Speedometer
26
Hour Meter
26
Warning System
26
Overheat Warning
27
Operation
28
Installation
28
Mounting the Outboard Motor
28
Clamping the Outboard Motor
29
Breaking in Engine
30
Gasoline and Engine Oil Mixing
30
Chart (25:1)
30
Procedure for Pre-Mixed Models
30
Pre-Operation Checks
31
Fuel
31
Oil
31
Controls
31
Stop Switches
31
Engine
31
Filling Fuel and Engine Oil
31
Filling Fuel for Portable Tank
31
Gasoline and Oil Mixing (100:1)
32
Operating Engine
33
Feeding Fuel (Portable Tank)
33
Starting Engine
34
Warming up Engine
41
Choke Start Models
41
Shifting
41
Stopping Boat
43
Stopping Engine
43
Procedure
43
Trimming Outboard Motor
44
Adjusting Trim Angle for Manual Tilt Models
44
Adjusting Trim Angle (Power Trim and Tilt)
45
Adjusting Boat Trim
46
Tilting up and down
46
Procedure for Tilting up (Manual Tilt Models)
47
Procedure for Tilting up (Power Trim and Tilt Models)
48
Procedure for Tilting down (Power Trim and Tilt Models)
49
Procedure for Tilting down (Manual Tilt Models)
49
Cruising in Shallow Water
49
Cruising in Shallow Water (Manual Tilt Models)
49
Power Trim and Tilt Models
51
Cruising in Other Conditions
51
Maintenance
53
Specifications
53
Transporting and Storing Outboard Motor
54
Clamp Screw Mounting Models
55
Storing Outboard Motor
55
Procedure
55
Lubrication
56
Battery Care
57
Cleaning the Outboard Motor
57
Checking Painted Surface of Motor
57
Periodic Maintenance
58
Replacement Parts
58
Maintenance Chart
59
Maintenance Chart (Additional)
60
Greasing
61
Cleaning and Adjusting Spark Plug
62
Checking Fuel System
63
Inspecting Fuel Filter
64
Cleaning Fuel Filter
64
Inspecting Idling Speed
65
Checking Wiring and Connectors
65
Exhaust Leakage
65
Water Leakage
65
Checking Power Trim and Tilt System
66
Checking Propeller
66
Removing Propeller
67
Installing Propeller
67
Changing Gear Oil
68
Cleaning Fuel Tank
69
Inspecting and Replacing Anode(S)
69
Checking Battery (for Electric Start Models)
70
Connecting the Battery
71
Disconnecting the Battery
71
Checking Top Cowling
71
Coating the Boat Bottom
72
Trouble Recovery
73
Troubleshooting
73
Temporary Action in Emergency
76
Impact Damage
76
Replacing Fuse
76
Power Trim and Tilt will Not Operate
77
Starter will Not Operate
77
Emergency Starting Engine
78
Treatment of Submerged Motor
79
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