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F15A
YAMAHA F15A Manuals
Manuals and User Guides for YAMAHA F15A. We have
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YAMAHA F15A manuals available for free PDF download: Service Manual, Owner's Manual
Yamaha F15A Service Manual (512 pages)
Brand:
Yamaha
| Category:
Outboard Motor
| Size: 9.99 MB
Table of Contents
How to Use this Manual
4
Important Information
6
Specific Comparison
6
Symbols
16
Index
18
Table of Contents
19
General Information
20
Informations
21
Generales
21
Allgemeine Angaben
21
Chapter 1
22
Identification
22
Serial Number
22
Starting Serial Numbers
22
Safety While Working
24
Fire Prevention
24
Ventilation
24
Self-Protection
24
Oils, Greases and Sealing Fluids
24
Good Working Practices
26
Disassembly and Assembly
28
Special Tools
30
Measuring
30
Outillage Special
31
Removal and Installation
34
Specifications
40
Technische Daten
41
Chapter 2
42
General Specifications (F15A)
42
Maintenance Specifications (F15A)
46
Power Unit
46
Lower
52
Electrical
52
Dimensions
56
Outboard Dimension
56
Tightening Torque (F15A)
60
Specified Torque
60
General Tightening Torque
62
General Specifications (F9.9C)
64
Maintenance Specifications (F9.9C)
68
Power Unit
68
Electrical
74
Lower
74
Dimensions
78
Bracket Dimension
80
Tightening Torque (F9.9C)
82
Specified Torque
82
General Tightening Torque
84
General Specifications (Ft9.9D)
86
Maintenance Specifications (Ft9.9D)
90
Power Unit
90
Electrical
96
Lower
96
Dimensions
100
Specified Torque
104
Tightening Torque (Ft9.9D)
104
Periodic Inspection and Adjustment
108
Inspection Periodique Et
109
Maintenance Interval Chart
110
Circuit D'alimentation
111
Fuel Filter Replacement
114
Fuel Line
114
Inspection and Adjustment Cowling
114
Periodic Service
114
Water Separator Drain Hole
114
Control System
116
Throttle Cables Adjustment
116
Remote Control Throttle Cable Adjustment
118
Throttle Link Lever Adjustment
120
Remote Control Shift Cable Adjustment
122
Shift Cable Adjustment (FT9.9DMH, FT9.9DEH)
124
Engine Idling Speed Adjustment (for USA)
126
Start-In-Gear Protection Device Adjustment
130
Engine Oil Level
132
Engine Oil Replacement
132
Moteur
133
Timing Belt
134
Valve Clearance
134
Ignition Timing Check
138
Gear Oil
140
Lower Unit
140
Boitier D'helice
141
Anode
142
Lower Unit Leakage Check
142
Trim Tab Check (for S-Transom Model)
142
Battery (EH/E Models)
144
Spark Plugs
146
Compression Pressure Measurement
148
Lubrication Points
152
Fuel System
156
Fuel Joint, Fuel Filter, and Fuel Pump Exploded Diagram
158
Fuel Joint, Fuel Filter, and Fuel Pump Removal and Installation Chart
158
Fuel Pump Exploded Diagram
160
Fuel Pump Removal and Installation Chart
160
Fuel Filter Inspection
162
Fuel Pump Inspection
162
Service Points
162
Exploded Diagram (F15A)
164
Intake System Exploded Diagram
164
Intake System Removal and Installation Chart
164
Exploded Diagram (F9.9C/Ft9.9D)
166
Removal and Installation Chart
166
Carburetor Exploded Diagram (F15A)
168
Removal and Installation Chart
168
Exploded Diagram (F9.9C/Ft9.9D)
172
Carburetor Exploded Diagram (F9.9C/Ft9.9D)
174
Carburetor Inspection
176
Service Points
176
Manual Starter (Mh Models) Exploded Diagram
184
Removal and Installation Chart
184
Service Points
190
Sheave Drum Removal
190
Spiral Spring Removal
190
Bushing Inspection
192
Drive Pawl and Spring Inspection
192
Sheave Drum Inspection
192
Start-In-Gear Protection Lever Inspection
192
Starter Rope Inspection
192
Recoil Starter Checking
194
Spiral Spring Installation
194
Flywheel Magneto (Mh Models)
196
Exploded Diagram
196
Removal and Installation Chart
196
Exploded Diagram
198
Flywheel Magneto (Eh/E Models)
198
Removal and Installation Chart
198
Flywheel Magneto Removal
200
Service Points
200
Exploded Diagram
202
Power Unit
202
Removal and Installation Chart
202
Exploded Diagram
204
Coils and Timing Belt
206
Drive Sprocket Removal
210
Driven Sprocket Removal
210
Service Points
210
Timing Belt Installation
210
Driven Sprocket Installation
212
Timing Belt Slack Inspection
212
Electrical Unit
214
Exploded Diagram
214
Removal and Installation Chart
214
Exploded Diagram
216
Removal and Installation Chart
216
Control Unit
218
Cylinder Head and Oil Pump
220
Exploded Diagram
220
Removal and Installation Chart
220
Exploded Diagram
224
Oil Pump
224
Removal and Installation Chart
224
Cylinder Head Inspection
226
Oil Pump Assembly
226
Oil Pump Inspection
226
Service Points
226
Camshaft and Valves
228
Exploded Diagram
228
Service Points
232
Valve Inspection
232
Rocker Arm and Rocker Arm Shaft Inspection
234
Valve Spring Inspection
234
Camshaft Inspection
236
Valve Guide Replacement
236
Valve Seat Cutting Guidelines
238
Valve Seat Refacing
238
Valve Lapping
242
Valve Installation
244
Oil Filter, Thermostat and Exhaust Cover
246
Exploded Diagram
246
Removal and Installation Chart
246
Anode Inspection
250
Service Points
250
Thermostat Inspection
250
Crankcase and Crankshaft
252
Exploded Diagram
252
Removal and Installation Chart
252
Cylinder Inspection
258
Piston Inspection
258
Service Points
258
Piston Pin Inspection
260
Piston Ring Inspection
260
Piston-To-Cylinder Clearance
260
Crankshaft Inspection
262
Crankshaft Journal Oil Clearance
262
Connecting Rod Oil Clearance
266
Piston Ring Installation
270
Oil Seal Installation
272
Unterer Teil
275
Lower Unit (F15A/F9.9C)
280
Propeller Shaft Housing Ass’y Removal
290
Propeller Shaft Ass’y (F15A/F9.9C)
292
Dog Clutch Inspection
294
Propeller Shaft Inspection
294
Propeller Shaft Housing Ass’y (F15A/F9.9C)
296
Gears Inspection
298
Propeller Shaft Housing Ass’y Disassembly
298
Bearings Inspection
300
Propeller Shaft Housing Ass’y Assembly
300
Propeller Shaft Housing Inspection
300
Oil Seal Housing Ass’y Disassembly
306
Forward Gear Disassembly
308
Pinion and Forward Gear Removal
308
Lower Case Disassembly
310
Bearing Inspection
312
Drive Shaft Inspection
312
Pinion and Forward Gear Inspection
312
Shift Cam Inspection
312
Forward Gear Assembly
314
Oil Seal Housing Ass’y Assembly
314
Pinion Gear Shim
316
Shim Selection
316
Shimming (F15A/F9.9C)
316
Forward Gear Shim
320
Reverse Gear Shim
322
Backlash Measurement (F15A/F9.9C)
324
Forward Gear
324
Lower Unit (Ft9.9D)
330
Water Pump (Ft9.9D)
334
Impeller and Impeller Housing Cup Inspection
336
Impeller Housing Inspection
336
Propeller Shaft Housing Ass’y and Propeller Shaft Ass’y (Ft9.9D)
338
Propeller Shaft Ass’y (Ft9.9D)
342
Propeller Shaft Housing Ass’y (Ft9.9D)
346
Drive Shaft, Forward Gear, Shift Rod and Oil Seal Housing (Ft9.9D)
354
Shimming (Ft9.9D)
366
Backlash Measurement (Ft9.9D)
372
Bracket Unit
378
Support
379
Steering Handle Ass’y (F15Amh, F15Aeh/F9.9Cmh, F9.9Ceh)
382
Steering Handle Ass’y (Ft9.9Dmh, Ft9.9Deh)
390
Steering Handle Bracket (Ft9.9Dmh, Ft9.9Deh)
394
Shift Lever (Ft9.9Dmh, Ft9.9Deh)
398
Bottom Cowling Ass’y (F15A/F9.9C)
402
Bottom Cowling Ass’y (Ft9.9D)
408
Upper Case Ass’y
414
Oil Pan Exploded Diagram
418
Swivel and Steering Bracket
420
Steering Friction (Mh/Eh Models for Usa and Canada/Ft9.9D)
422
Steering Ride Guide (E Models for Europe)
424
Clamp Bracket
426
Swivel Bracket
430
Electrical
434
Circuit
435
Electrique
435
Electrical Components
438
Port Side View and Rear Views
442
Gen
445
Digital Circuit Tester
454
Electrical Analysis
454
Peak Voltage Adaptor
454
Peak Voltage Measurement
454
Inspeccion
455
Ignition System
458
Ignition Spark Gap
460
Ignition System Peak Voltage
462
Spark Plug Cap
464
Engine Stop Switch
466
Ignition Control System
468
Ignition Control System
472
Low-Oil-Pressure Warning Lamp
472
Oil Pressure Switch
472
Starting System
474
Fuse (Eh/E Models)
478
Starter Relay (Eh/E Models)
478
Wire Connections
478
Wire Harness (E Models)
478
Neutral Switch (Eh Models)
480
Starter Switch (Eh Models)
480
Starter Motor (Eh/E Models)
482
Starter Motor Disassembly
482
Armature Inspection
486
Pinion Gear Inspection
486
Starter Motor Removal
486
Brush Holder Inspection
488
Brush Unit Continuity
488
Soporte 5
489
Charging System
490
Charging System Peak Voltage
494
Rectifier/Regulator
496
Rectifier
498
Trouble-Analysis
500
Trouble-Analysis Chart
502
Trbl
508
Anls
508
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Yamaha F15A Owner's Manual (240 pages)
Brand:
Yamaha
| Category:
Outboard Motor
| Size: 3.56 MB
Table of Contents
Español
8
Table of Contents
8
Chapter 1 IDENTIFICATION NUMBERS RECORD
10
Outboard Motor Serial Number
10
Key Number
10
Emission Control Information
12
Safety Information
14
Fueling Instruction
18
Gasoline (Petrol)
20
Engine Oil
20
Battery Requirement
22
Propeller Selection
24
Start-In-Gear Protection
26
Chapter 2
30
Main Components
30
Operations of Controls and Other Functions
34
Fuel Tank
34
Gear Shift Lever
36
Choke Knob
36
Recoil Starter Handle
36
Starter Button
38
Tiller Handle
38
Remote Control
44
Steering Friction Adjusting Screw
52
Steering Friction Adjusting Lever
52
Trim Angle Adjusting Rod
54
Warning Indicator(S)
54
Tilt Lock Mechanism
54
Tilt Support Knob
54
Tilt Support Bar
56
Power Tilt Unit
56
Top Cowling Lock Lever
56
Flushing Device
56
Warning System
58
Overheat Warning
58
Low Oil Pressure Warning
60
Chapter 3 INSTALLATION
64
Mounting the Outboard Motor
66
Clamping the Outboard Motor
70
Breaking in (Running In) Engine
72
Pre-Operation Checks
74
Checking the Engine Oil Level
76
Filling Fuel
78
Starting Engine
80
Warming up Engine
94
Shifting
96
Forward
96
Reverse
98
Stopping Engine
100
Trimming Outboard Motor
102
Tilting Up/Down
110
Cruising in Shallow Water
116
Cruising in Other Conditions
122
Cruising in Salt Water
122
Cruising in Turbid Water
122
English
124
Chapter 4 TRANSPORTING and STORING OUTBOARD MOTOR
144
Storing Outboard Motor
144
Trailering Outboard Motor
144
Periodic Maintenance
156
Replacement Parts
156
Maintenance Chart
158
Greasing
164
Cleaning and Adjusting Spark Plug
166
Checking Top Cowling
168
Checking Fuel System
170
Inspecting Fuel Filter
172
Inspecting Idling Speed
174
Changing Engine Oil
176
Replacing Fuse
180
Checking Wiring and Connectors
182
Exhaust Leakage
182
Water Leakage
182
Checking Power Tilt System
184
Checking Propeller
186
Changing Gear Oil
190
Cleaning Fuel Tank
192
Inspecting and Replacing Anode(S)
196
Checking Battery
198
Checking Bolts and Nuts
204
Cleaning Cooling-Water Passages
204
Motor Exterior
206
Coating the Boat Bottom
208
Chapter 5
212
Troubleshooting
212
Temporary Action in Emergency
224
Impact Damage
224
Power Tilt will Not Operate
224
Starter will Not Operate
226
Treatment of Submerged Motor
230
YAMAHA F15A Owner's Manual (127 pages)
Outboard Motor F15A
Brand:
YAMAHA
| Category:
Outboard Motor
| Size: 2.78 MB
Table of Contents
Table of Contents
5
General Information
7
Chapter 1 IDENTIFICATION NUMBERS RECORD
8
Outboard Motor Serial Number
8
Emission Control Information
9
Star Labels
10
Safety Information
11
Caution Labels
13
Important Labels
13
Warning Labels
13
Basic Boating Rules
14
Rules of the Road
14
Fueling Instructions
18
Gasoline (Petrol)
19
Engine Oil
20
Battery Requirement
21
Propeller Selection
21
Start-In-Gear Protection
23
E -Memo-
25
Basic Components
25
Chapter 2
26
Main Components
26
Operations of Controls and Other Functions
27
Fuel Tank
27
Gear Shift Lever
28
Choke Knob
28
Recoil Starter Handle
28
Starter Button
28
Tiller Handle
29
Remote Control
32
Steering Friction Adjusting Lever
36
Trim Angle Adjusting Rod
36
Warning Indicator(S)
36
Tilt Lock Mechanism
37
Tilt Support Knob
37
Tilt Support Bar
37
Power Tilt Unit
37
Top Cowling Lock Lever
38
Flushing Device
38
Warning System
39
Overheat Warning
39
Low Oil Pressure Warning
40
Operation
41
Chapter 3 INSTALLATION
42
Mounting the Outboard Motor
43
Clamping the Outboard Motor
45
Breaking in (Running In) Engine
46
Pre-Operation Checks
47
Checking the Engine Oil Level
48
Filling Fuel
49
Starting Engine
50
Warming up Engine
57
Shifting
58
Forward
58
Reverse
59
Stopping Engine
60
Trimming Outboard Motor
61
Adjusting Trim Angle
62
Tilting Up/Down
65
Cruising in Shallow Water
69
Cruising in Other Conditions
72
Cruising in Salt Water
72
Cruising in Turbid Water
72
Maintenance
73
Chapter 4
74
Specification Data
74
Transporting and Storing Outboard Motor
76
Trailering Outboard Motor
76
Storing Outboard Motor
76
Periodic Maintenance
82
Replacement Parts
82
Maintenance Chart
83
Greasing
84
Cleaning and Adjusting Spark Plug
85
Checking Fuel System
87
Inspecting Fuel Filter
88
Adjusting Idling Speed
89
Changing Engine Oil
90
Checking Timing Belt
92
Replacing Fuse
93
Checking Wiring and Connectors
93
Exhaust Leakage
93
Water Leakage
93
Checking Power Tilt System
94
Checking Propeller
95
Changing Gear Oil
97
Cleaning Fuel Tank
98
Inspecting and Replacing Anode(S)
99
Checking Battery
100
Checking Bolts and Nuts
102
Cleaning Cooling-Water Passages
103
Motor Exterior
104
Coating the Boat Bottom
104
Trouble Recovery
105
Chapter 5
106
Troubleshooting
106
Temporary Action in Emergency
110
Impact Damage
110
Power Tilt will Not Operate
110
Starter will Not Operate
111
Treatment of Submerged Motor
114
Index
115
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Yamaha F15A Owner's Manual (80 pages)
Brand:
Yamaha
| Category:
Outboard Motor
| Size: 4.03 MB
Table of Contents
Important Manual Information
3
Table of Contents
4
General Information
6
Identification Numbers Record
6
Outboard Motor Serial Number
6
Key Number
6
EC Label
6
Emission Control Information
7
SAV Models
7
Safety Information
7
Important Labels
8
Warning Labels
8
Caution Labels
9
Fueling Instructions
9
Gasoline
9
Engine Oil
10
Battery Requirement
10
Battery Specifications
10
Without a Rectifier or Rectifier Regulator
10
Propeller Selection
11
Start-In-Gear Protection
11
Basic Components
12
Main Components
12
Fuel Tank
13
Fuel Joint
14
Fuel Gauge
14
Fuel Tank Cap
14
Air Vent Screw
14
Remote Control
14
Remote Control Lever
14
Neutral Interlock Trigger
15
Neutral Throttle Lever
15
Choke Switch
15
Tiller Handle
15
Gear Shift Lever
16
Throttle Grip
16
Throttle Indicator
16
Throttle Friction Adjuster
17
Engine Stop Lanyard Switch
17
Engine Stop Button
18
Choke Knob for Pull Type
18
Manual Starter Handle
18
Starter Button
19
Main Switch
19
Power Tilt Switch
19
Steering Friction Adjuster
19
Steering Friction Adjuster
20
Trim Tab with Anode
20
Trim Rod (Tilt Pin)
21
Tilt Lock Mechanism
21
Tilt Support Knob
21
Tilt Support Bar
21
Power Tilt Unit
22
Top Cowling Lock Lever(S) (Turn Type)
22
Flushing Device
22
Warning Indicator
22
Warning System
23
Overheat Warning
23
Low Oil Pressure Warning
23
Operation
25
Installation
25
Mounting the Outboard Motor
25
Clamping the Outboard Motor
26
Breaking in Engine
27
Procedure for 4-Stroke Models
27
Preoperation Checks
27
Fuel
27
Controls
27
Engine
28
Checking the Engine Oil Level
28
Filling Fuel
28
Operating Engine
28
Feeding Fuel (Portable Tank)
28
Starting Engine
29
Warming up Engine
35
Manual Start and Electric Start Models
35
Shifting
35
Forward (Tiller Handle and Remote Control Models)
35
Reverse (Manual Tilt and Hydro Tilt Models)
36
Stopping Engine
37
Procedure
37
Trimming Outboard Motor
38
Adjusting Trim Angle for Manual Tilt Models
38
Adjusting Trim Angle (Power Tilt Models)
39
Adjusting Boat Trim
40
Tilting up and down
40
Procedure for Tilting up (Manual Tilt Models)
41
Procedure for Tilting up
42
Procedure for Tilting down (Manual Tilt Models)
43
Procedure for Tilting down
43
Cruising in Shallow Water
44
Cruising in Shallow Water (Manual Tilt Models)
44
Power Trim and Tilt Models / Power Tilt Models
45
Cruising in Other Conditions
46
Maintenance
47
Specifications
47
Transporting and Storing Outboard Motor
50
Clamp Screw Mounting Models
50
Storing Outboard Motor
51
Procedure
51
Lubrication (Except Oil Injection Models)
52
Battery Care
52
Flushing Power Unit
53
Cleaning the Outboard Motor
54
Checking Painted Surface of Motor
54
Periodic Maintenance
54
Replacement Parts
54
Maintenance Chart
55
Maintenance Chart (Additional)
56
Greasing
57
Cleaning and Adjusting Spark Plug
59
Checking Fuel System
59
Inspecting Fuel Filter
60
Cleaning Fuel Filter
60
Inspecting Idling Speed
61
Changing Engine Oil
62
Checking Wiring and Connectors
63
Exhaust Leakage
63
Water Leakage
64
Engine Oil Leakage
64
Checking Power Trim and Tilt System
64
Checking Propeller
64
Removing the Propeller
65
Installing the Propeller
66
Changing Gear Oil
67
Cleaning Fuel Tank
68
Inspecting and Replacing Anode(S)
69
Checking Battery (for Electric Start Models)
69
Connecting the Battery
70
Disconnecting the Battery
71
Checking Top Cowling
71
Coating the Boat Bottom
71
Trouble Recovery
72
Troubleshooting
72
Temporary Action in Emergency
75
Impact Damage
75
Replacing Fuse
75
Power Trim and Tilt will Not Operate
76
Starter will Not Operate
76
Emergency Starting Engine
77
Treatment of Submerged Motor
78
Procedure
78
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