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PC200LC-8
Komatsu PC200LC-8 Manuals
Manuals and User Guides for Komatsu PC200LC-8. We have
6
Komatsu PC200LC-8 manuals available for free PDF download: Operation And Maintenance Manual, Operation & Maintenance Manual, Shop Manual, Brochure
Komatsu PC200LC-8 Operation And Maintenance Manual (399 pages)
Brand:
Komatsu
| Category:
Excavators
| Size: 9.28 MB
Table of Contents
Table of Contents
8
Before Reading this Manual
3
Safety Information
4
Introduction
5
Use of Machine
5
Directions of Machine
5
Visibility from Operator's Seat
5
Protective Structure
5
Product Information
6
Epa Regulations, Engine Number Plate
6
Product Identification Number (Pin)/Machine Serial No. Plate
6
Service Meter Location
7
Table of Contents
8
Safety Labels
16
Location of Safety Labels
17
Safety Labels
18
Precautions Regarding Safety-Related Equipment
25
Wear Well-Fitting Clothes and Protective Equipment
25
Inspecting Machine
25
Preparations for Safe Operation
25
Understanding the Machine
25
Ensuring Safe Operation
25
Precautions before Starting Operation
25
General Precautions Common to Operation and Maintenance
25
Keep Machine Clean
26
Precautions Inside Operator's Compartment
26
Provide Fire Extinguisher and First Aid Kit
26
If any Problem Is Found
26
Fire Prevention
27
Action if Fire Occurs
27
Precautions to Prevent Fire
27
Precautions When Getting on or off Machine
28
Use Handrails and Steps When Getting on or off Machine
28
Emergency Exit from Operator's Cab
29
Precautions When Leaving Machine
29
Precautions When Standing up from Operator's Seat
29
No People on Attachments
29
No Jumping on or off Machine
29
Do Not Get Caught in Work Equipment
30
Precautions Related to Protective Structures
30
Protection against Falling, Flying, Intruding Objects
31
Unauthorized Modification
32
Precautions Related to Attachments and Options
32
Precautions Related to Cab Glass
32
Precautions When Running Engine Inside Building
32
Precautions for Operation
33
Precautions for Jobsite
33
Investigate and Confirm Jobsite Conditions
33
Working on Loose Ground
33
Do Not Go Close to High-Voltage Cables
34
Ensure Good Visibility
34
Checking Signs and Signalman's Signals
34
Use Warning Tags
35
Starting Engine
35
Beware of Asbestos Dust
35
Inspection and Maintenance before Starting Engine
36
Precautions When Starting Engine
36
Precautions in Cold Areas
36
Operation
37
Starting with Booster Cables
37
Checks before Operation
37
Precautions When Traveling in Forward or Reverse and Swinging
38
Precautions When Traveling
39
Traveling on Slopes
40
Operating on Slopes
41
Prohibited Operations
41
Traveling on Snow-Covered or Frozen Surfaces
43
Parking Machine
44
Transportation
45
Loading and Unloading
45
Precautions When Towing
46
Towing
46
Lifting Objects with Bucket
47
Precautions for Lifting Operations
47
Precautions for Maintenance
48
Precautions before Starting Inspection and Maintenance
48
Display Warning Tag During Inspection and Maintenance
48
Keep Workplace Clean and Tidy
48
Select Suitable Place for Inspection and Maintenance
48
Only Authorized Personnel
48
Appoint Leader When Working with Others
48
Stop Engine before Carrying out Inspection and Maintenance
49
Installing, Removing, or Storing Attachments
50
Precautions When Working at High Places
50
Precautions When Working under Machine or Work Equipment
51
Proper Tools
51
Handling Battery
52
Precautions for Inspection and Maintenance
52
Precautions When Welding
52
Precautions When Using Hammer
53
Precautions with High-Temperature Coolant
53
Precautions with High-Temperature Oil
53
Precautions with High-Pressure Oil
54
Precautions with High-Pressure Fuel
54
Handling High-Pressure Hoses and Piping
54
Precautions for High Voltage
55
Noise
55
Precautions with High-Pressure Grease When Adjusting Track Tension
55
Do Not Disassemble Recoil Spring
56
Handling Accumulator and Gas Spring
56
Precautions with Compressed Air
56
Maintenance of Air Conditioner
56
Method of Selecting Window Washer Fluid
57
Periodic Replacement of Safety Critical Parts
57
Mercury Containing Component(S)
57
Disposing of Waste Materials
57
Machine View Illustrations
59
Overall Machine View
59
Controls and Gauges
60
Detailed Controls and Gauges
62
Monitoring System
62
Switches
128
Control Levers and Pedals
133
Sun Roof
136
Windshield
136
Emergency Escape Hammer
142
Door Lock
142
Cap with Lock
143
Drink Box
145
Magazine Box
145
Ashtray
145
Air Conditioner Controls
146
Radio
159
Auxiliary Electric Power
164
Fuse
165
Fusible Link
166
Controller
166
Tool Box
166
Grease Pump Holder
166
Fire Extinguisher
167
Battery Disconnect Switch
168
Machine Operations and Controls
169
Before Starting Engine
169
Starting Engine
190
After Starting Engine
193
Stopping the Engine
204
Machine Operation
205
Steering the Machine
209
Swinging
211
Work Equipment Controls and Operations
212
Working Mode
214
Prohibited Operations
216
General Operation Information
219
Traveling on Slopes
221
Escape from Mud
223
Recommended Applications
224
Bucket Replacement and Inversion
226
Parking Machine
230
Machine Inspection after Daily Work
231
Locking
232
Transportation Procedure
233
Transportation
233
Loading and Unloading with Trailer
234
Lifting Machine
243
Cold Weather Operation
246
Cold Weather Operation Information
246
After Daily Work Completion
248
After Cold Weather Season
248
During Storage
249
Long Term Storage
249
Before Storage
249
After Storage
250
Starting Machine after Long-Term Storage
250
Troubles and Actions
251
Running out of Fuel
251
Phenomena that Are Not Failures
251
Towing the Machine
252
Lightweight Towing Hole
253
Severe Job Condition
253
Discharged Battery
254
Other Trouble
258
Maintenance
265
Maintenance Information
265
Outline of Service
267
Handling Oil, Fuel, Coolant, and Performing Oil Clinic
267
Electric System Maintenance
270
Wear Parts
271
Wear Parts List
272
Recommended Fuel, Coolant, and Lubricant
273
Recommended Brands, Recommended Quality for Products Other than Komatsu Genuine Oil
275
Tightening Torque Specifications
276
Tightening Torque List
276
Safety Critical Parts
277
Safety Critical Parts List
278
Maintenance Schedule
280
Maintenance Schedule Chart
280
Maintenance Interval for Hydraulic Breaker
282
Initial 250 Hours Maintenance (Only after the First 250 Hours)
283
Initial 500 Hours Maintenance (Only after the First 500 Hours)
283
Maintenance Procedure
283
Replace Fuel Main Filter Cartridge
283
Replace Fuel Pre-Filter Cartridge
283
Check, Clean and Replace Air Cleaner Element
284
When Required
284
Clean Inside of Cooling System
290
Check and Tighten Track Shoe Bolts
294
Check and Adjust Track Tension
295
Replace Bucket Teeth (Vertical Pin Type)
297
Replace Bucket Teeth (Horizontal Pin Type)
300
Adjust Bucket Crearance
302
Check Window Washer Fluid Level, Add Fluid
303
Check and Maintenance Air Conditioner
304
Washing Washable Floor
305
Check Gas Spring
308
Bleeding Air from Hydraulic System
309
Check before Starting
311
Checks before Starting
311
Every 100 Hours Maintenance
312
Lubricating
312
Check Level of Battery Electrolyte
313
Every 250 Hours Maintenance
313
Check Air Conditioner Compressor Belt Tension, Adjust
315
Every 500 Hours Maintenance
316
Lubricating
316
Lubricate Swing Circle
317
Change Oil in Engine Oil Pan, Replace Engine Oil Filter Cartridge
318
Replace Fuel Pre-Filter Cartridge
320
Check Swing Pinion Grease Level, Add Grease
322
Clean Air Conditioner Fresh/Recirc Filters
325
Replace Breather Element in Hydraulic Tank
327
Check Oil Level in Swing Machinery Case, Add Oil
328
Check Oil Level in Final Drive Case, Add Oil
329
Every 1000 Hours Maintenance
330
Replace Hydraulic Oil Filter Element
330
Change Oil in Swing Machinery Case
331
Check Oil Level in Damper Case, Add Oil
332
(Only Poor Fuel Arrangement Specification Machines)
336
Inspection of Additional Water Separator and Cleaning of Casing Interior
336
Check Fan Belt Tension and Replace Fan Belt
339
Check Nitrogen Gas Charge Pressure in Accumulator (for Breaker)
339
Change Oil in Final Drive Case
340
Every 2000 Hours Maintenance
340
Clean Hydraulic Tank Strainer
341
Checking Charge Pressure of Nitrogen Gas in Accumulator (for Control Circuit)
342
Check Alternator
346
Check Engine Valve Clearance, Adjust
346
Check Starting Motor
347
Check Vibration Damper
347
Check Water Pump
347
Every 4000 Hours Maintenance
347
Replace Accumulator (for Control Circuit)
348
Check for Looseness of High-Pressure Piping Clamp, Hardening of Rubber
349
Check for Missing Fuel Spray Prevention Cap, Hardening of Rubber
349
Check Operating Condition of Compressor
350
Change Oil in Hydraulic Tank
351
Every 5000 Hours Maintenance
351
Every 8000 Hours Maintenance
352
Replace Fuel Spray Prevention Cap
352
Replace High-Pressure Piping Clamp
352
Specifications
355
Attachments and Options
359
General Precautions for Safety
359
Precautions When Removing or Installing
359
Precautions When Selecting
359
Precautions When Using
359
Read the Instruction Manual Thoroughly
359
Bucket with Hook
360
Hook Condition
360
Prohibited Operations
360
Locations
361
Machine Ready for Attachment
361
Hydraulic Circuit
365
Attachment Removal and Installation
372
Attachment Operations
376
Long Term Storage
379
Specifications
379
Attachment Combinations
380
Attachment Guide
380
Track Shoes Selection
383
Bucket Teeth Selection
384
Handling of Rubber Pad Shoe and Road Liner
385
Trapezoidal Bucket
386
Handling Extension Arm
389
Handling Clamshell Bucket
390
Hydraulic Breaker
391
Recommended Attachment Operations
391
Basic Precautions
395
Handling Machines Equipped with Komtrax
395
Index
396
Advertisement
Komatsu PC200LC-8 Operation & Maintenance Manual (397 pages)
HYDRAULIC EXCAVATOR
Brand:
Komatsu
| Category:
Excavators
| Size: 9.12 MB
Table of Contents
Table of Contents
8
Before Reading this Manual
3
Safety Information
4
Introduction
5
Use of Machine
5
Directions of Machine
5
Visibility from Operator's Seat
5
Product Information
6
Product Identification Number (Pin)/Machine Serial No. Plate
6
Epa Regulations, Engine Number Plate
6
Service Meter Location
7
Table of Contents
8
Safety Labels
16
Location of Safety Labels
17
Safety Labels
18
Precautions Regarding Safety-Related Equipment
24
Wear Well-Fitting Clothes and Protective Equipment
24
Inspecting Machine
24
Preparations for Safe Operation
24
Understanding the Machine
24
Ensuring Safe Operation
24
Precautions before Starting Operation
24
General Precautions Common to Operation and Maintenance
24
Keep Machine Clean
25
Precautions Inside Operator's Compartment
25
Provide Fire Extinguisher and First Aid Kit
25
If any Problem Is Found
25
Fire Prevention
26
Action if Fire Occurs
26
Precautions to Prevent Fire
26
Precautions When Getting on or off Machine
27
Use Handrails and Steps When Getting on or off Machine
27
Emergency Exit from Operator's Cab
28
Precautions When Leaving Machine
28
Precautions When Standing up from Operator's Seat
28
No People on Attachments
28
No Jumping on or off Machine
28
Do Not Get Caught in Work Equipment
29
Precautions Related to Protective Structures
29
Protection against Falling, Flying, Intruding Objects
29
Unauthorized Modification
30
Precautions Related to Attachments and Options
30
Precautions Related to Cab Glass
30
Precautions When Running Engine Inside Building
30
Precautions for Operation
31
Precautions for Jobsite
31
Investigate and Confirm Jobsite Conditions
31
Working on Loose Ground
31
Do Not Go Close to High-Voltage Cables
32
Ensure Good Visibility
32
Checking Signs and Signalman's Signals
32
Use Warning Tags
33
Starting Engine
33
Beware of Asbestos Dust
33
Inspection and Maintenance before Starting Engine
34
Precautions When Starting Engine
34
Precautions in Cold Areas
34
Operation
35
Starting with Booster Cables
35
Checks before Operation
35
Precautions When Traveling in Forward or Reverse and Swinging
36
Precautions When Traveling
37
Traveling on Slopes
38
Operating on Slopes
39
Prohibited Operations
39
Traveling on Snow-Covered or Frozen Surfaces
41
Parking Machine
42
Transportation
43
Loading and Unloading
43
Precautions When Towing
44
Towing
44
Lifting Objects with Bucket
45
Precautions for Lifting Operations
45
Precautions for Maintenance
46
Precautions before Starting Inspection and Maintenance
46
Display Warning Tag During Inspection and Maintenance
46
Keep Workplace Clean and Tidy
46
Select Suitable Place for Inspection and Maintenance
46
Appoint Leader When Working with Others
46
Only Authorized Personnel
46
Stop Engine before Carrying out Inspection and Maintenance
47
Two Workers for Maintenance When Engine Is Running
48
Installing, Removing, or Storing Attachments
48
Precautions When Working at High Places
48
Precautions When Working under Machine or Work Equipment
49
Proper Tools
49
Handling Battery
50
Precautions for Inspection and Maintenance
50
Precautions When Welding
50
Precautions When Using Hammer
51
Precautions with High-Temperature Coolant
51
Precautions with High-Temperature Oil
51
Precautions with High-Pressure Oil
52
Precautions with High-Pressure Fuel
52
Handling High-Pressure Hoses and Piping
52
Precautions for High Voltage
53
Noise
53
Precautions with High-Pressure Grease When Adjusting Track Tension
53
Do Not Disassemble Recoil Spring
54
Handling Accumulator and Gas Spring
54
Precautions with Compressed Air
54
Maintenance of Air Conditioner
54
Periodic Replacement of Safety Critical Parts
55
Method of Selecting Window Washer Fluid
55
Disposing of Waste Materials
55
Machine View Illustrations
57
Overall Machine View
57
Controls and Gauges
58
Detailed Controls and Gauges
60
Monitoring System
60
Switches
126
Control Levers and Pedals
131
Sun Roof
134
Windshield
134
Emergency Escape Hammer
140
Door Lock
140
Cap with Lock
141
Drink Box
143
Magazine Box
143
Ashtray
143
Air Conditioner Controls
144
Radio
157
Auxiliary Electric Power
162
Fuse
163
Fusible Link
164
Controller
164
Tool Box
164
Grease Pump Holder
164
Fire Extinguisher
165
Before Starting Engine
166
Machine Operations and Controls
166
Starting Engine
187
After Starting Engine
190
Stopping the Engine
201
Machine Operation
202
Steering the Machine
206
Swinging
208
Work Equipment Controls and Operations
209
Working Mode
211
Prohibited Operations
213
General Operation Information
216
Traveling on Slopes
218
Escape from Mud
220
Recommended Applications
221
Bucket Replacement and Inversion
223
Parking Machine
227
Machine Inspection after Daily Work
228
Locking
229
Transportation Procedure
230
Transportation
230
Loading and Unloading with Trailer
231
Lifting Machine
240
Cold Weather Operation
243
Cold Weather Operation Information
243
After Daily Work Completion
245
After Cold Weather Season
245
During Storage
246
Long Term Storage
246
Before Storage
246
After Storage
247
Starting Machine after Long-Term Storage
247
Troubles and Actions
248
Running out of Fuel
248
Phenomena that Are Not Failures
248
Towing the Machine
249
Lightweight Towing Hole
250
Severe Job Condition
250
Discharged Battery
251
Other Trouble
255
Maintenance
263
Maintenance Information
263
Outline of Service
265
Handling Oil, Fuel, Coolant, and Performing Oil Clinic
265
Electric System Maintenance
268
Wear Parts
269
Wear Parts List
270
Recommended Fuel, Coolant, and Lubricant
271
Recommended Brands, Recommended Quality for Products Other than Komatsu Genuine Oil
273
Tightening Torque Specifications
274
Tightening Torque List
274
Safety Critical Parts
275
Safety Critical Parts List
276
Maintenance Schedule
278
Maintenance Schedule Chart
278
Maintenance Interval for Hydraulic Breaker
280
Initial 250 Hours Maintenance (Only after the First 250 Hours)
281
Initial 500 Hours Maintenance (Only after the First 500 Hours)
281
Maintenance Procedure
281
Replace Fuel Main Filter Cartridge
281
Replace Fuel Pre-Filter Cartridge
281
Check, Clean and Replace Air Cleaner Element
282
When Required
282
Clean Inside of Cooling System
288
Check and Tighten Track Shoe Bolts
292
Check and Adjust Track Tension
293
Replace Bucket Teeth (Vertical Pin Type)
295
Replace Bucket Teeth (Horizontal Pin Type)
298
Adjust Bucket Crearance
300
Check Window Washer Fluid Level, Add Fluid
301
Check and Maintenance Air Conditioner
302
Washing Washable Floor
303
Check Gas Spring
306
Bleeding Air from Hydraulic System
307
Check before Starting
309
Checks before Starting
309
Every 100 Hours Maintenance
310
Lubricating
310
Check Level of Battery Electrolyte
311
Every 250 Hours Maintenance
311
Check Air Conditioner Compressor Belt Tension, Adjust
313
Every 500 Hours Maintenance
314
Lubricating
314
Lubricate Swing Circle
315
Change Oil in Engine Oil Pan, Replace Engine Oil Filter Cartridge
316
Replace Fuel Pre-Filter Cartridge
318
Check Swing Pinion Grease Level, Add Grease
320
Clean Air Conditioner Fresh/Recirc Filters
323
Replace Breather Element in Hydraulic Tank
325
Check Oil Level in Swing Machinery Case, Add Oil
326
Check Oil Level in Final Drive Case, Add Oil
327
Every 1000 Hours Maintenance
328
Replace Hydraulic Oil Filter Element
328
Change Oil in Swing Machinery Case
329
Check Oil Level in Damper Case, Add Oil
330
(Only Poor Fuel Arrangement Specification Machines)
334
Inspection of Additional Water Separator and Cleaning of Casing Interior
334
Check Fan Belt Tension and Replace Fan Belt
337
Check Nitrogen Gas Charge Pressure in Accumulator (for Breaker)
337
Change Oil in Final Drive Case
338
Every 2000 Hours Maintenance
338
Clean Hydraulic Tank Strainer
339
Checking Charge Pressure of Nitrogen Gas in Accumulator (for Control Circuit)
340
Check Alternator
344
Check Engine Valve Clearance, Adjust
344
Check Starting Motor
345
Check Vibration Damper
345
Check Water Pump
345
Every 4000 Hours Maintenance
345
Replace Accumulator (for Control Circuit)
346
Check for Looseness of High-Pressure Piping Clamp, Hardening of Rubber
347
Check for Missing Fuel Spray Prevention Cap, Hardening of Rubber
347
Check Operating Condition of Compressor
348
Change Oil in Hydraulic Tank
349
Every 5000 Hours Maintenance
349
Every 8000 Hours Maintenance
350
Replace Fuel Spray Prevention Cap
350
Replace High-Pressure Piping Clamp
350
Specifications
353
Attachments and Options
357
General Precautions for Safety
357
Precautions When Removing or Installing
357
Precautions When Selecting
357
Precautions When Using
357
Read the Instruction Manual Thoroughly
357
Bucket with Hook
358
Hook Condition
358
Prohibited Operations
358
Locations
359
Machine Ready for Attachment
359
Hydraulic Circuit
363
Attachment Removal and Installation
370
Attachment Operations
374
Long Term Storage
377
Specifications
377
Attachment Combinations
378
Attachment Guide
378
Track Shoes Selection
381
Bucket Teeth Selection
382
Handling of Rubber Pad Shoe and Road Liner
383
Trapezoidal Bucket
385
Handling Extension Arm
387
Handling Clamshell Bucket
388
Hydraulic Breaker
389
Recommended Attachment Operations
389
Basic Precautions
393
Handling Machines Equipped with Komtrax
393
Index
394
Komatsu PC200LC-8 Shop Manual (51 pages)
hydraulic excavator
Brand:
Komatsu
| Category:
Excavators
| Size: 0.95 MB
Table of Contents
Hydraulic Excavator
3
Table of Contents
3
Index and Foreword
3
Foreword and General Information SEN00094-05
4
Table of Contents
6
Composition of Shop Manual
16
Safety Notice
16
Specification Dimension Drawings
16
Structure, Function and Maintenance Standard Engine Related Parts SEN00096-01 Engine Related Parts
16
Power Train
16
Track Frame and Recoil Spring
16
Hydraulic Equipment Layout Drawing
16
Control Valve
16
Working Range Diagram
17
Radiator, Oil Cooler, Aftercooler and Fuel Cooler
17
Swing Motor
17
Specifications/Final Drive
18
Final Drive
18
Hydraulic Tank and Filter
18
Idler
18
Specifications
18
Table of Contents
18
Carrier Roller
20
Hydraulic Pump
20
How to Read the Shop Manual
21
Track Roller
21
Swing Machinery
22
Track Shoe
22
Weight Table
22
Explanation of Terms for Maintenance Standard
23
Handling of Electric Equipment and Hydraulic Component
25
Center Swivel Joint
26
Swing Circle
26
Table of Fuel, Coolant and Lubricants
26
Travel Motor
28
Clss
29
Functions and Operation by Valve
34
Handling of Connectors Newly Used for Engines
34
How to Read Electric Wire Code
37
PPC Valve
39
Work Equipment and Swing PPC Valve
39
Precautions When Carrying out Operation
40
Pilot Oil Filter
42
Method of Disassembling and Connecting Push-Pull Type Coupler
43
Standard Tightening Torque Table
46
Conversion Table
50
Advertisement
Komatsu PC200LC-8 Shop Manual (51 pages)
HYDRAULIC EXCAVATOR
Brand:
Komatsu
| Category:
Excavators
| Size: 1.04 MB
Table of Contents
Table of Contents
2
General
5
Structure, Function and Maintenance Standard
5
Standard Value Tables
5
Testing and Adjusting
5
Troubleshooting
5
Disassembly and Assembly
5
Diagrams and Schematics
5
General
25
Specification and Technical Data
28
Specifications
28
Weight Table
30
Table of Fuel, Coolant and Lubricants
32
Recommended Brands, Recommended Quality for Products Other
33
Than Komatsu Genuine Oil
33
Komatsu PC200LC-8 Operation & Maintenance Manual (31 pages)
HYDRAULIC EXCAVATOR
Brand:
Komatsu
| Category:
Excavators
| Size: 0.64 MB
Komatsu PC200LC-8 Brochure (8 pages)
Hydraulic excavator
Brand:
Komatsu
| Category:
Excavators
| Size: 2.33 MB
Table of Contents
Standard Equipment
1
Optional Equipment
1
Special Purpose Bucket
1
Ecology and Economy Features
2
Working Environment
4
Safety Features
4
Maintenance Features
5
Large LCD Color Monitor
5
Mode Selection
5
Lifting Mode
5
Specifications
6
Operating Weight
6
Dimensions
6
Working Range
6
Lifting Capacity with Lifting Mode
7
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