Page 1 Portable Manual CLC5100 Series Jul 7 2004...
Page 3 When changes occur in applicable products or in the contents of this manual, Canon will release technical information as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition of this manual.
Page 4: Symbols Used
Introduction Symbols Used This documentation uses the following symbols to indicate special information: Symbol Description Indicates an item of a non specific nature, possibly classified as Note, Caution, or Warning. Indicates an item requiring care to avoid electric shocks. Indicates an item requiring care to avoid combustion (fire). Indicates an item prohibiting disassembly to avoid electric shocks or problems.
Page 5 Introduction The following rules apply throughout this Service Manual: 1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with reference to the timing of operation. In the diagrams, represents the path of mechanical drive; where a signal name accompanies the symbol , the arrow indicates the direction of the electric signal.
Page 7: Table Of Contents
Contents Contents Chapter 1 Maintenance and Inspection 1.1 Periodically Replaced Parts ..........................1 1 1.1.1 Periodically Replaced Parts........................1 1 1.1.2 Periodically Replaced Parts........................1 4 1.1.3 Periodically Replaced Parts(Ref for heavy paper) .................. 1 8 1.2 Durables and Consumables..........................1 12 1.2.1 Consumables and Durables ........................
Page 8 Contents 2.5 Image Formation System ..........................2 20 2.5.1 Adjusting the Tension on the Drive Belt of the Transfer Belt Motor............ 2 20 2.5.2 Adjusting the Position of the Transfer Belt Related Solenoid ..............2 20 2.5.3 Adjusting the Height of the Charging Wire................... 2 20 2.5.4 Replacing the Developer........................
Page 9 Contents Chapter 5 Service Mode 5.1 DISPLAY Status Display Mode ......................... 5 1 5.1.1 DISPLAY Table ............................5 1 5.2 ADJUST Adjustment Mode ........................5 30 5.2.1 ADJUST Table ............................5 30 5.3 FUNCTION Operation/Inspection Mode ....................5 46 5.3.1 FUNCTION Table..........................
Page 10 Contents Chapter 7 System Construction 7.1 Construction ..............................7 1 7.1.1 Functional Construction........................... 7 1 7.1.2 Outline of Electrical Circuitry ......................... 7 2 7.2 System Construction ............................7 3 7.2.1 System Configuration ..........................7 3 7.3 Product Specifications............................7 4 7.3.1 Specifications............................
Page 11: Chapter 1 Maintenance And Inspection
Chapter 1 Maintenance and Inspection...
Page 13: Periodically Replaced Parts 1
Contents Contents 1.1 Periodically Replaced Parts..........................1 1 1.1.1 Periodically Replaced Parts......................... 1 1 1.1.2 Periodically Replaced Parts......................... 1 4 1.1.3 Periodically Replaced Parts(Ref for heavy paper) ..................1 8 1.2 Durables and Consumables ..........................1 12 1.2.1 Consumables and Durables ........................1 12 1.2.2 Consumables and Durables(Ref for heavy paper)..................
Page 15: Periodically Replaced Parts
Chapter 1 1.1 Periodically Replaced Parts 1.1.1 Periodically Replaced Parts 0002-1292 CLC5100 As of Jul 2003 T-1-1 Parts Parts name Q'ty Life Remarks number Ozone filter 1 Or 1 yr. (FM6: primary (primary charging FB2 3702 100,000 charging assembly fan) assembly) Ozone filter 2 Or 1 yr.
Page 16 Chapter 1 Parts Parts name Q'ty Life Remarks number Dust proofing filter 7 Or 1 yr. (FM24: laser scanner (Laser scanner FB5 6264 100,000 motor cooling fan) cooling) Or 1 yr. (FM6: primary Toner filter FB2 4383 100,000 exhaust fan) Prefixing duct filter Or 1 yr.
Page 17 Chapter 1 As of Jul 2003 T-1-2 Parts Parts name Q'ty Life Remarks number Transfer blade FF6 0542 100,000 Primary grid FB2 2958 50,000 FY3 0030 50,000 200V Primary/pre transfer charging wire FY3 0040 50,000 230/240V Primary charging wire FF2 3551 50,000 cleaning pad (lower) Primary charging wire...
Page 18 Chapter 1 Parts Parts name Q'ty Life Remarks number Cleaner side seal (rear; When replacing the photo sensitive drum FF6 1585 80,000 clean ing blade cleaner) Cleaner end seal(front; When replacing the photo sensitive drum FF6 1600 80,000 clean ing blade cleaner) Cleaner end seal (rear;...
Page 19 Chapter 1 Parts Parts name Q'ty Life Remarks number Or 1 yr. (FM28/29/30/ Ozone filter 4 33:reversing assembly (reversing assembly FB5 8428 100,000 exhaust exhaust) fan,FM9002,9003:Reversing twin fan) Dust proofing filter 1 (laser unit,power Or 1 yr. (FM14/15/16:digital FA6 4538 100,000 supply assembly unit cooling fan)
Page 20 Chapter 1 [11] [10] F-1-2 A: Dust proofing filter B: Ozone filter C: Toner filter As of Jul 2003 T-1-4 Parts Parts name Q'ty Life Remarks number Transfer blade FF6 0542 100,000 Primary grid FB2 2958 50,000 FY3 0030 50,000 200V Primary/pre transfer charging wire...
Page 21 Chapter 1 Parts Parts name Q'ty Life Remarks number Primary charging wire FF2 3551 50,000 cleaning pad (lower) Primary charging wire FF2 3552 50,000 cleaning pad (upper) FY3 0030 100,000 200V Separation/prefixing charging wire FY3 0040 100,000 230/240V Separation/prefixing charging wire cleaning FF5 5517 100,000 Separation/prefixing...
Page 22: Periodically Replaced Parts(Ref For Heavy Paper) 1
Chapter 1 Memo The above values are estimates only and subject to change based on future data. Likewise, the parts numbers are subject to change to accommodate engineering revisions. 1.1.3 Periodically Replaced Parts(Ref for heavy paper) 0003-2405 CLC5100 / CLC4000 As of Jul 2003 T-1-5 Parts...
Page 23 Chapter 1 Parts Parts name Q'ty Life Remarks number Dust proofing filter 7 Or 1 yr. (FM24: laser scanner (Laser scanner FB5 6264 100,000 motor cooling fan) cooling) Or 1 yr. (FM6: primary Toner filter FB2 4383 100,000 exhaust fan) Prefixing duct filter Or 1 yr.
Page 24 Chapter 1 As of Jul 2003 T-1-6 Parts Parts name Q'ty Life Remarks number Transfer blade FF6 0542 80,000 Primary grid FB2 2958 44,000 FY3 0030 44,000 200V Primary/pre transfer charging wire FY3 0040 44,000 230/240V Primary charging wire FF2 3551 44,000 cleaning pad (lower) Primary charging wire...
Page 25 Chapter 1 Parts Parts name Q'ty Life Remarks number Cleaner end seal (rear; When replacing the photo sensitive drum FF6 2630 71,000 clean ing blade cleaner) Transfer web plate FF6 2629 80,000 Polishing roller backup FF6 1348 80,000 54T gear FU3 0551 500,000 Memo...
Page 26: Durables And Consumables
Chapter 1 1.2 Durables and Consumables 1.2.1 Consumables and Durables 0002-1290 CLC5100 / CLC4000 A. By the Copier's Hard Counter As of Jul 2003 T-1-7 Parts Parts name Q'ty Life Remarks number 2 LT (1 L/bottle); as a Fixing oil FG5 3918 40,000 rule, by the user.
Page 27 Chapter 1 Parts Parts name Q'ty Life Remarks number Oil applying blade FB5 6467 100,000 (Fixing assembly) Oil applying roller FG6 6427 100,000 (fixing assembly) Oil filter (fixing FB2 4114 100,000 assembly) Oil applying cleaning blade FB6 6360 100,000 (fixing assembly) Curl removing roller FG5 8277 150,000...
Page 28 Chapter 1 Parts Parts name Q'ty Life Remarks number Externally Heated FB6 6037 100,000 Cleaning Roller FH7 4777 200,000 200V Externally Heated Heater FH7 4778 200,000 230V TL idler gear FU3 0534 500,000 Externally Heated FM1 0273 200,000 Roller Thermistor Externally Heated FM1 0228 200,000...
Page 29 Chapter 1 T-1-8 Parts name Parts number Q'ty Life Remarks Feeding roller FF5 5743 100,000 (duplexing unit) Pick up roller FB4 2033 250,000 (front; cassette 1, 2) Pick up roller (rear; FB4 2033 250,000 cassette 1, 2) Cassette Multifeeder Feeding roller FB4 2034 250,000 Duplexing unit...
Page 30: Consumables And Durables(Ref For Heavy Paper)
Chapter 1 1.2.2 Consumables and Durables(Ref for heavy paper) 0003-2408 CLC5100 / CLC4000 A. By the Copier's Hard Counter As of Jul 2003 T-1-9 Parts Parts name Q'ty Life Remarks number 2 LT (1 L/bottle); as a Fixing oil FG5 3918 38,000 rule, by the user.
Page 31 Chapter 1 Parts Parts name Q'ty Life Remarks number Oil applying roller FG6 6427 100,000 (fixing assembly) Oil filter (fixing FB2 4114 100,000 assembly) Oil applying cleaning blade FB6 6360 100,000 (fixing assembly) Curl removing roller FG5 8277 150,000 (lower) Belt guide FB5 8705 259,000...
Page 32 Chapter 1 Parts Parts name Q'ty Life Remarks number FH7 4777 200,000 200V Externally Heated Heater FH7 4778 200,000 230V TL idler gear FU3 0534 500,000 Externally Heated FM1 0273 200,000 Roller Thermistor Externally Heated FM1 0228 200,000 Thermal Switch Memo The above values are estimates only and are subject to change based on future data.
Page 33: Scheduled Servicing Basic Procedure
Chapter 1 1.3 Scheduled Servicing Basic Procedure 1.3.1 Scheduled Servicing Procedure 0002-1294 CLC5100 / CLC4000 1.As a rule, provide scheduled servicing every 50,000 copies. 2.Before setting out for a visit, check the service record, and take parts expected for replacement. T-1-11 Step.
Page 34 Chapter 1 Step. Work Checks Remarks Check the waste toner, Exercise care when sliding transfer cleaner waste toner the waste toner box. Excess and fixing oil. impact can cause the toner to fly astray inside the machine. If toner flew astray, check the holding tray, pre holding tray feeding assembly, and pre fix ing...
Page 35: Scheduled Maintenance Chart
Chapter 1 1.3.2 Scheduled Maintenance Chart 0002-1295 CLC5100 / CLC4000 Do not use solvents or oils other than those indicated. C:Clean R:Replace L:Lubricate A:Adjust T-1-12 Maintenance Part Remarks every every every every others 50,000 80,000 100,000 150,000 External control Copyboard glass Copyboard sheet Ozone filter Or 1 yr.
Page 36: Cleaning 1
Chapter 1 Maintenance Part Remarks every every every every others 50,000 80,000 100,000 150,000 Primary charging wire Ref for heavy paper: cleaning pad (upper/ every 44,000 lower) every 2,500,000 Primary, pre charging Ref for heavy paper: assembly every 44,000 Separation, pre fixing Ref for heavy paper: charging assembly every 88,000...
Page 37 Chapter 1 Maintenance Part Remarks every every every every others 50,000 80,000 100,000 150,000 When replacing the clean ing blade Cleaner end seal Ref for heavy paper: every 71,000 CLC4000:every 76,000 Ref for heavy paper: every 71,000 Cleaning blade CLC4000:every 76,000 T-1-13 Maintenance...
Page 38 Chapter 1 Maintenance Part Remarks every every every others 50,000 100,000 150,000 Transfer web board Ref for heavy paper:every 80,000 Belt back surface cleaning member Polishing roller backup Fixing assembly Inlet guide plate Delivery separation claw When replacing the upper/ Thermistor upper lower fixing roller.
Page 39 Chapter 1 Maintenance Part Remarks every every every others 50,000 100,000 150,000 Oil removing blade When replacing the lower fixing roller. Upper cleaning belt Fixing assembly spring clutch Upper spring clutch Fixing Ass'y coupling Pick up/feeding system Pick up roller Feeding roller Separation roller Pre fixing feeding...
Page 40 Chapter 1 T-1-14 Maintenance Location Remarks every every every others 50,000 100,000 150,000 Others Waste toner box Collect waste toner At time of replacing drum/ SALT sensor/shutter* developer SALT sensor lower plastic At time of replacing drum/ sheet* developer Auto gradation At time of replacing drum/ correction developer...
Page 41 Chapter 1 Maintenance Location Remarks every every every others 50,000 100,000 150,000 Transfer unit cover/ Transfer belt plastic sheet transfer belt plastic sheet (front) Transfer cleaner waste Collect waste toner toner box (*):For details on cleaning, instructions, see"How to Clean the SALT Sensor/How to Disassemble and Clean the SALT Sensor Unit".
Page 42: Cleaning
Chapter 1 1.4 Cleaning 1.4.1 Cleaning the Shutter 0001-9643 CLC5100 / CLC4000 1) Dry wipe the area shown using lint free paper. F-1-4 Take care not to peel the end of the plastic sheet shown in the figure. 1-28...
Page 43: Cleaning The Developing Assembly Upper Cover
Chapter 1 1.4.2 Cleaning the Developing Assembly Upper Cover 0001-9107 CLC5100 / CLC4000 You may clean the developing assembly upper cover if the copies have blots of toner or when replacing the photosensitive drum. 1) Slide out the process unit from the copier. 2) Remove the developing assembly.
Page 44: Cleaning The Led
Chapter 1 Using alcohol will eliminate static charges. Be sure to perform this step to protect the potential sensor from adverse effects. Be sure not to touch the surface of the cover after cleaning. 6) Holding the developing assembly upper cover on its edges, install the developing assembly. 1.4.3 Cleaning the LED 0001-9645 CLC5100 / CLC4000...
Page 45: Cleaning The Transfer Blade
Chapter 1 1.4.4 Cleaning the Transfer Blade 0002-2905 CLC5100 / CLC4000 1) After removing the transfer blade as in step 5), stand the transfer blade assembly [1] on its end as shown in the following figure; then, wipe the blade [2] and the plastic film [3] with lintfree paper with bottom to top motions or clean it with a blower brush.
Page 46: How To Clean The Salt Sensor
Chapter 1 F-1-10 1.4.7 How to Clean the SALT Sensor 0002-8832 CLC5100 / CLC4000 1)Take off toner accumulated on the second scoop up sheet [1] to a piece of paper. Exercise caution not to hit the positioning pin located at the rear of the SALT sensor unit because it might be deformed when being hit.
Page 47: How To Disassemble And Clean The Salt Sensor Unit
Chapter 1 F-1-12 5)Pull out the solenoid arm [5] with your fingers, open the shutter, and clean the sensor surface [6] with a blower brush. Do not wipe the sensor surface too strong. Wipe out toner as raking it. F-1-13 6)Restore the solenoid arm in place with your fingers, and close the shutter.
Page 48 Chapter 1 2)Remove the shutter cover [1] (two mounting screws [2]). Clean the shutter cover with lint free paper. F-1-15 3)Remove the spring [1], and then remove the shutter [2]. Clean the shutter with lint free paper. F-1-16 4)Clean the mylar [1] inside the SALT sensor and the shutter contact material [2] with lint free paper impregnated with alcohol.
Page 49: Chapter 2 Standards And Adjustments
Chapter 2 Standards and Adjustments...
Page 51: Image Adjustment Basic Procedure 2
Contents Contents 2.1 Image Adjustment Basic Procedure ........................2 1 2.1.1 Image Adjustment Basic Procedure ......................2 1 2.1.2 Checking the Transfer System ........................2 5 2.1.3 Checking the Latent Static Image Formation System ................. 2 6 2.1.4 Checking the Developing System ....................... 2 7 2.2 Image Adjustments.............................
Page 52 2.8 Pickup/Feeding System ............................ 2 37 2.8.1 Registering the Cassette/Multifeeder Paper Width Basic Setting (under 'FUNC') ........2 37 2.8.2 Adding the Pressure of the Cassette Separation Roller ................2 38 2.8.3 Adjusting the Position of the Cassette Pick Up Roller Releasing Solenoid (SL9, SL10)......2 38 2.8.4 Adding the Pressure of the Cassette Separation Roller ................
Page 53: Image Adjustment Basic Procedure
Chapter 2 2.1 Image Adjustment Basic Procedure 2.1.1 Image Adjustment Basic Procedure 0005-6444 CLC5100 / CLC4000 START Set 'PASCAL' to '0' under 'ADJUST'. Execute service mode at 'TEST->PG=05 (halftone), A4, and copy count 15'. there an appreciable difference in copy density between the 1st copy and the 15th 1.
Page 54 Chapter 2 Are there wavy lines on the copies? 1. Check the separation charging assembly for dirt. 2. Check the separation charging assembly for leakage. Are there toner splashes on the copies? 1. Check the high-voltage system for separation charging. 2.
Page 55 Chapter 2 a specific color suffering from an image fault (density difference, fogging, low density)? Check the transfer system. Is the problem corrected after performing the instructions? Check the latent image formation system. Is the problem corrected after performing the instructions? Check the developing...
Page 56 Chapter 2 Is the color balance normal? Execute 'FUNC->CCD-> AUTOADJ' in service mode. Is the problem corrected? Execute 'FUNC->EPC-> in service mode. Execute auto gradation correction (full correction) in user mode. Is the color balance normal? Adjust 'COL-ADJ' in user mode. F-2-4...
Page 57: Checking The Transfer System
Chapter 2 2.1.2 Checking the Transfer System 0005-6453 CLC5100 / CLC4000 START Is the test print considerably light? Is the locking/releasing operation of the transfer blade normal? Check HVT-1. Check the drive system of the transfer blade. Is uneven density or white spots noted on TYPE=4 Test Prints? Check the transfer blade.
Page 58: Checking The Latent Static Image Formation System
Chapter 2 2.1.3 Checking the Latent Static Image Formation System 0005-6454 CLC5100 / CLC4000 START Is the pre-exposure lamp ON? Check the pre- exposure lamp and the activation circuit system. Is the setting for a specific color for 'V00' of 'EPOT' under 'DISPLAY' in service Optimum range mode within the...
Page 59: Checking The Developing System
Chapter 2 2.1.4 Checking the Developing System 0005-6455 CLC5100 / CLC4000 START Is the setting for a specific color for 'SGNL', and 'REF' of 'DENS' under 'DISPLAY' in service mode within the For Y/M/C, check optimum range? Optimum range • developing high-voltage system SGNL-Y 700~912 •...
Page 60: Image Adjustments
Chapter 2 2.2.2 Image Margin 2.2 Image Adjustments 0002-5267 CLC5100 / CLC4000 2.2.1 Non Image Width 0002-5263 The image margin on copies made in Direct with CLC5100 / CLC4000 original detection OFF must be as follows: Leading edge [1]: 2.5 ±1.5 mm (2.5 ±2.0 mm) The non image width on copies made in Direct with Left/right [2]: 2.0 ±1.5 mm (2.0 ±1.5 mm) original detection OFF must be as follows:...
Page 61 Chapter 2 2.2.3 Using the Cassette as the source of Paper Checking 1) Slide out the cassette from the machine. Adjusting the Non Image 2) Remove the cassette front cover. Width and Margin 3) Turn the adjusting screw [1] to adjust the position 0002-5269 of the horizontal registration plate.
Page 62: Adjusting The Image Reading Start Position (Adj
Chapter 2 Using the Two Sided Copies as the source of Paper 2.2.4 Adjusting the Image Loosen the screw [1], and adjust the position of the Reading Start Position paper guide plate so that the standard value is attained. (ADJ XY) 0002-3604 CLC5100 / CLC4000 <M>...
Page 63: Adjusting The Pick Up Timing (Paper Deck)
Chapter 2 5) Select "Image Positioning Correction." (The 2.2.5 Adjusting the Pick display indicates as below.) Up Timing (paper deck) 0002-3613 CLC5100 / CLC4000 REG-H REG-HS REG-V F U L L AU TO A D J U S T M E N T C O L O R If a discrepancy is found in the image leading edge B L AC K...
Page 64: Scanning System
Chapter 2 2.3 Scanning System 2.3.1 When Replacing the Scanning Lamp, Standard White Plate, Lamp Regulator, Reflecting Lamp Cover, F-2-20 Reader Controller PCB, Flash memory on Reader controller PCB, Analog Processor PCB CCD Unit 0002-5743 CLC5100 / CLC4000 F-2-21 1) Execute data reading using 'CCD' under 'FUNC' in service mode.
Page 65 Chapter 2 6) Fit the scanner cable on the pulley and the hook as indicated in the Figure. F-2-25 F-2-23 Take care not to damage the wire by the edge of the metal plate. Be sure to keep the four screws [6] loose during the work.
Page 66 Chapter 2 [11] [10] F-2-28 11) Remove the mirror positioning tool. 12) Fully tighten the four screws [6] loosened in step Reference You need not adjust the cable tension. 1. Check to make sure that the scanner cable is not twisted or has not ridden over the pulley.
Page 67: Laser Exposure System
Chapter 2 2.4.4 Adjusting the Laser 2.4 Laser Exposure System Power 0002-5854 2.4.1 When Replacing the CLC5100 / CLC4000 Laser Unit 0002-0242 You must always adjust the laser power whenever you CLC5100 / CLC4000 have replaced the laser unit. 1) Perform laser focus adjustment. a.
Page 68 Chapter 2 verify that the adjusted laser power is within the ranges below. Y laser power 'POWER: 85.0±9.39mV, 1/2 POWER: 45.0±4.97mV' checker inlet cover M laser power checker inlet If laser power is within the ranges, no further cover Analog adjustment is necessary.
Page 69: Adjusting The Laser Intensity
Chapter 2 2.4.5 Adjusting the Laser Intensity 0002-5885 CLC5100 / CLC4000 Be sure to adjust the laser power before making the following adjustments VR2 VR4 VR6 VR8 VR1 VR3 VR5 F-2-33 1) Start service mode, and execute 'FUNC > 6 LASER >...
Page 70: Laser Focus Adjustment
Chapter 2 12) Likewise, adjust the following volumes: For Bk/Y laser unit, Execute the following in service mode, and use VR7:'FUNC>LASER>266 P00' Execute the following in service mode, and use VR8:'FUNC>LASER> 266 PFF' For C/M laser unit, Execute the following in service mode, and use VR7:'FUNC>LASER>200 P00' Execute the following in service mode, and use VR8:'FUNC>LASER>200 PFF'...
Page 71 Chapter 2 Positive direction F-2-37 3) Tighten the locking nut [3], and fix the position of the lens in place. 2-19...
Page 72: Image Formation System
Chapter 2 b. Adjusting the Position of the Oil Removing Roller 2.5 Image Formation System Solenoid (SL18) Fix the solenoid in place so that the stroke indicated in 2.5.1 Adjusting the Tension the following Figure is 2.5 ±0.3 mm when the solenoid arm is pulled by the spring.
Page 73: Replacing The Developer
Chapter 2 Reference The height (position) of the charging wire may be adjusted by turning the screw found behind the corona assembly. (The height of the charging wire for the primary charging assembly, however, cannot be adjusted.) A full turn of the screw changes the position of the charging wire by about 0.
Page 74 Chapter 2 22) Fit the funnel [1] that comes with the starter in the supply mouth of the developing assembly. F-2-45 F-2-43 23) Pour developer [1] into the developing assembly. 14) Remove the screw [1], and pull out the collecting Tilt the container while turning it to avoid spilling container shutter [2].
Page 75 Chapter 2 Replacement for All Colors 32) Execute 'STIR 4'. (about 4 min) 33) Execute 'INIT 7'. (about 2 min) 34) Execute 'WINCLR4'. 35) Record the results on the service label. 36) Execute 'ADJUST > PASCAL > PASCAL' to select '1'. 37) Turn off and on the power switch.
Page 76: Fixing System
Chapter 2 2.6 Fixing System <Measuring the Nip Width> If the fixing rollers are cool, wait until the standby 2.6.1 Adjusting the Nip period is over, wait an additional 15 min, and make 20 copies before taking measurements. (fixing pressure adjusting <Taking Measurements>...
Page 77 Chapter 2 View View F-2-48 5) Tighten the screw [2] for the guide plate. 2-25...
Page 78: Electrical Components
Chapter 2 the service mode value; if different, or if you 2.7 Electrical Components replaced the DC controller PCB as a whole, perform the steps for initializing the RAM on the 2.7.1 When Replacing the DC controller PCB shown below. (DC controller) If you are not clearing the RAM of the DC controller PCB, be sure to check the setting of the following: Controller PCB or the...
Page 79: Initializing The Ram On The Dc Controller Pcb
Chapter 2 T-2-4 Be sure to disconnect the power plug from the power outlet. Merely turning off the power switch ADJUST Settings on ADJ XY screen will not cut the power. Settings on DOC REC screen 4) Replace the DC controller PCB. Settings on PROJ screen 5) Turn on the power switch.
Page 80: Initializing The Ram On The Reader Controller Pcb
Chapter 2 T-2-6 2.7.6 When Replacing the Image Position ADJUST Settings on PASCAL screen Settings on FEED ADJ Correction CCD Unit 0002-0451 screen Settings on ENV SET screen CLC5100 / CLC4000 Settings on HV TR C/M/Y/K screen 1) After replacing the image position correction CCD Settings on HV SP screen unit, execute...
Page 81: After Replacing The Pick Up Motor/Pick Up Unit
Chapter 2 2.7.8 After Replacing the 4) Turn on the power switch. 5) Set the meter to the 30 VDC range, and check to Pick Up Motor/Pick Up make sure that the voltage of J1 1 (+) and J1 2 ( ) Unit on the environment measurement PCB is 24 V 0002-0460...
Page 82: Checking The High Voltage Control System
Chapter 2 ANALOG screen. (data A) system. The machine's high voltage is controlled to a specific BODY ºC..dataA1 level using the environment sensor and the potential BODY % ..dataA2 sensor. 5) Press the Reset key, and turn off the power switch. 6) Remove the environment sensor from the T-2-7 environment measurement PCB, and insert the...
Page 83: Checking The Photointerrupters
Chapter 2 T-2-9 4) Make copies, and check the images. If the image is better, suspect a fault in the environment sensor environment Service Checks Sensor Name mode measurement PCB. 5) Return the setting of 'VONT' of 'ADJ MISC' under Registration During 'ADJUST' in service mode to '0'.
Page 84 Chapter 2 Service Checks Service Checks Sensor Name Sensor Name mode mode Oil level '1' if the arm PS11 Transfer belt Slide out the sensor 80000E is over the cleaning web transfer unit, bit2 sensor. length sensor and open the '0' otherwise.
Page 85 Chapter 2 Service Checks Service Checks Sensor Name Sensor Name mode mode PS14 Post During PS19 Transfer belt During registration copying, edge sensor 3 standby, paper sensor '1' when '1' when the paper is detecting 80000F 800007 present over lever is bit4 bit0 the post...
Page 86 Chapter 2 Service Checks Service Checks Sensor Name Sensor Name mode mode PS24 Cassette 1 During PS28 Cassette 2 During lifter sensor standby, paper sensor standby, slide out the '1' when the cassette 1. cassette is 80000A '0' when the slid in with 80000B bit0...
Page 87 Chapter 2 Service Checks Service Checks Sensor Name Sensor Name mode mode PS32 Delivery '1' when PS37 Scanner During vertical path paper is home standby, sensor 2 present over position remove the 800007 the delivery sensor copyboard Reader bit4 vertical path glass.
Page 88 Chapter 2 Service Checks Sensor Name mode PS41 Cassette 1 '1' if paper is open/close present in 800003 sensor the cassette. bit6 '0' when absent. PS42 Cassette 2 '1' if paper is open/close present in 800003 sensor the cassette. bit5 '0' when absent.
Page 89: Pickup/Feeding System
Chapter 2 UP STMTR 2.8 Pickup/Feeding System LOW STMTR 10) Note that basic setting 2 has been registered. 2.8.1 Registering b. Multifeeder Cassette/Multifeeder 1) Set the paper guide plate [1] of the multifeeder to Paper Width Basic A4R (210 mm). Setting (under 'FUNC') 2) Note that the basic setting is indicated on the 'CST 0002-4304...
Page 90: Adding The Pressure Of The Cassette Separation Roller
Chapter 2 MF A4 12) Note that basic setting 3 has been registered. If you have registered basic settings, record the settings on the service label. If you have replaced the DC controller PCB, enter the settings recorded on the service label using 'DC CON' under 'FUNC' in service mode.
Page 91: Adding The Pressure Of The Cassette Separation Roller
Chapter 2 2.8.4 Adding the Pressure rear of the Cassette Separation Roller 0002-4831 3.5 0.2mm CLC5100 / CLC4000 F-2-55 If double feeding or pickup failure occurs during pickup operation, change the position of the pressure 2.8.6 Adjusting spring [2] of the separation roller [1]: Position of the Delivery a.
Page 92: Adjusting The Position Of The Duplexing Unit Paper Deflecting Plate Solenoid (Sl11)
Chapter 2 2.8.7 Adjusting Position of the Duplexing Unit Paper Deflecting Plate Solenoid (SL11) 0002-4859 F-2-58 CLC5100 / CLC4000 4) If the measurement is outside the standards, remove 1) Remove the duplexing unit. the duplexing unit front cover. 2) Fix the solenoid in place with a mounting screw [3] 5) Loosen the screw [2], and turn the adjusting screw after moving the solenoid to the delivery direction [3];...
Page 93 Chapter 2 2.8.11 Adjusting 1.5 0.5mm Position of the Separation Claw Solenoid (SL15) 0002-4908 CLC5100 / CLC4000 1) Place the delivery assembly upright. 2) Fix the solenoid in place where the distance between the E ring [3] and the resin washer [4] is 3.5 ±0.5 mm when the plunger of the solenoid [1] is pulled by the spring [2].
Page 94: When Replacing The Registration Roller Unit
Chapter 2 F-2-63 2.8.13 When Replacing the Registration Roller Unit 0002-4921 F-2-64 CLC5100 / CLC4000 You must make adjustments as follows whenever you 3) Adjust the screw [2] used to position the fixing have replaced the registration roller unit: plate. 1) Replace the registration roller unit.
Page 95: Chapter 3 Error Code
Chapter 3 Error Code...
Page 97: Error Code Details 3
Contents Contents 3.1 Error Code Details.............................. 3 1 3.1.1 Error Code Details............................3 1...
Page 99: Error Code Details
Chapter 3 3.1 Error Code Details 3.1.1 Error Code Details 0004-9338 CLC5100 / CLC4000 CPU on the machine's image processor and DC controller PCB is equipped with a mecha nism to check the condition of the machine (sensors, in particular). The mechanism runs a check as necessary and indicates the presence of an error upon detection.
Page 100 Chapter 3 T-3-1 Description Code Cause "xx" represents the heater. E000 xx=01: upper heater xx=02: lower heater xx=03: external heater The output of the oil heater thermistor does not reach 50 deg C within 2min after the oil heater has gone ON; as The oil heater thermistor or the oil detedted by the lowtemperature detection circuit on the thermistor or the external heating thermistor...
Page 101 Chapter 3 Description Code Cause The machine detects a fault in its start up sequence. The increase in temperature detected by the external heat 0320 roller main thermistor (TH900) is less than 20ºC /min from when the external heat roller heater goes on to when the reading reaches the standby temperature (205 deg C ).
Page 102 Chapter 3 Description Code Cause The rotation speed of the waste toner feeding motor has 0001 deviated from a specific value for 0.1 sec or more (PLL Waste toner feeding motor (faulty) signal '0'). Waste toner feeding screw (rotation fault) DC controller PCB (faulty) The waste toner lock detection switch (SW4) has been 0002...
Page 103 Chapter 3 Description Code Cause When setting initial data (upon installation, for example), SALT sensor (faulty) the aver age value after sampling of the following values Stirring (developer inside developing xx40 is 848 or higher: SGNL S C, SGNL S M, SGNL S Y, assembly;...
Page 104 Chapter 3 Description Code Cause During copying sequence, the average value after sampling of the following values is 512 or lower: SGNL xx4C S C, SGNL S M, SGNL S Y; or, the value of SGNL S Back up data (DC controller PCB; error) K is 102 or lower.
Page 105 Chapter 3 Description Code Cause During copying sequence, the initial setting of the following is 336 or lower because of an error in the xx86 Back up data (DC controller PCB; error) memory back up data: REF S C, REF S M, REF S Y; Be sure to execute RAM clear, and enter the or the value of REF S K is 464 or lower.
Page 106 Chapter 3 Description Code Cause Developer (deterioration) When setting initial data, the average after sampling of xxB2 Developing cylinder (rotation failure) the follow ing values is 255. SIGG C, SIGG M, SIGG Y Developing assembly (locking failure) Toner density sensor (faulty) When setting initial data, the average after sampling of Developer (inside developing assembly;...
Page 107 Chapter 3 Description Code Cause The value of the toner supply time correction data based Developer (deterioration) xxD0 on 'SGNL C/M/Y' is 141 or more for 20 copies or more Developing cylinder (rotation failure) during copy ing sequence. Toner density sensor (faulty) Developer (inside developing assembly;...
Page 108 Chapter 3 Description Code Cause The upper lifter sensor (PS2) does not turn ON within 6 0101 sec after the multifeeder lifter motor (M1) has turned Multifeeder lifter motor (M1; faulty) The lower lifter sensor (PS3) does not turn ON within 6 0102 DC controller PCB (faulty) sec after the multifeeder lifter motor (M1) has turned...
Page 109 Chapter 3 Description Code Cause Primary/Pre primary charging assembly (faulty) The measurement of VD1 is 500 V or higher and, in xx10 HVDC (faulty) addition, the measurement of VD2 is 900 V or higher. Pre exposure lamp (faulty) Primary charging assembly (faulty) The measurement of VD1 is 900 V or higher and, in xx11 HVDC (faulty)
Page 110 Chapter 3 Description Code Cause The computation value of Vdc is the lower limit value xx24 Potential measurement unit (faulty) (200 V) or lower. HVDC (faulty) The computation value of V00 is the lower limit value xx25 Laser unit (faulty) (325 V) or lower.
Page 111 Chapter 3 Description Code Cause Potential measurement unit (faulty) The computation value of V00 is the upper limit value xx52 HVDC (faulty) (325 V) or higher. Video controller PCB (faulty) Laser unit (faulty) Laser shutter (faulty) The computation value of V00 is the lower limit value Scanner (faulty) xx53 (325 V) or lower...
Page 112 Chapter 3 Description Code Cause The transfer belt edge sensor 1 (PS17) does not turn off 0001 200 sec after it has detected the belt. Transfer belt edge sensor 1 (PS17; fault) The transfer belt edge sensor 2 (PS18) does not turn off Transfer belt edge sensor 2 (PS18;...
Page 113 Chapter 3 Description Code Cause xx01 The center of a pattern cannot be determined. The center position (difference) in relation to the M xx02 pattern is 61 or more in main scanning direction. CCD unit for pattern reading (faulty) The center position (difference) in relation to the M xx03 PCB for pattern reading (faulty) pattern is 113 or more for C and Bk and 141 or more for...
Page 114 Chapter 3 Description Code Cause The ECO ID PCB is not mounted. The connection between ECO ID PCB and reader controller PCB is faulty. E350 ECO ID PCB (faulty) During the power switch has been turned ON, the communication between ECO ID PCB and the reader controller is not normal.
Page 115 Chapter 3 Description Code Cause When upper delivery motor error detect signal is 0001 Upper delivery motor (M2) detected. E512 When lower delivery motor error detect signal is 0001 Lower delivery motor (M3) detected. Low speed feeding motor (M10; rotation There is no clock signal from the clock sensor (P123) of E516 failure)
Page 116 Chapter 3 Description Code Cause Either or both of the upper cam solenoids are damaged, 0014 or the posi tion of the lower cam sensors light blocking The locking cam home position for the buffer plate is faulty. pass unit cannot be detected. 0015 Either the lower cam solenoid or the sensor is damaged.
Page 117 Chapter 3 Description Code Cause E538 Lower front jog When the lower front jog motor does not return to home 0001 position after 2 seconds has elapsed. motor (M10) Lower front jog When the lower front jog motor does not move from 0002 home position after 2 seconds has elapsed.
Page 118 Chapter 3 Description Code Cause When the upper delivery roller is performing shift operation and does not move from home position after 1 Upper delivery roller home position sensor 0002 second has elapsed. (PI6) E562 When the lower delivery roller is performing shift 0001 Lower offset motor (M5) operation and does not return to home position after 1...
Page 119 Chapter 3 Description Code Cause The delivery assembly exhaust fan (FM1/2/ The delivery assembly exhaust fan (FM1/2/3) has 0001 3) is faulty. stopped to rotate. The general exhaust fan (FM21/22/23) is The general exhaust fan (FM21/22/23) has stopped to 0002 faulty.
Page 120 Chapter 3 Description Code Cause When a halt of the fixing motor (M9) continues for External Heating roller drive motor (M9004) 0003 800msec or more while the external heat roller is on is faulty. contact. When an error detection signal for the oil applying roller drive motor is detected for 100msec or more.
Page 121: Chapter 4 User Mode Items
Chapter 4 User Mode Items...
Page 123 Contents Contents 4.1 List of User Modes ............................. 4 1...
Page 125: List Of User Modes
Chapter 4 4.1 List of User Modes 0002-1297 CLC5100 / CLC4000 T-4-1 Item Description Key touch sound ON*/OFF Error alert sound ON*/OFF Auto cassette change ON*/OFF Single original sort ON*/OFF Feeder auto start ON*/OFF Trace width (1 to 4mm; 1 mm increments; 4mm*) Outline position (inside*/outside) Shadow length...
Page 126 Chapter 4 Running H/F 5 Item Description Density correction Quick correction Enables simple correction of halftone gradations (photo, images;test print read once) Auto gradation correction Full correction In addition to halftone (photo, image), gradation and density text may be corrected (test print read 3 times) Background adjustment mode (A*/B) Background level adjustment Color space adjustment (ON*/OFF)
Page 127: Chapter 5 Service Mode
Chapter 5 Service Mode...
Page 129: Display Table 5
Contents Contents 5.1 DISPLAY (Status Display Mode) ........................5 1 5.1.1 DISPLAY Table ............................5 1 5.1.1.1 DISPLAY table ............................ 5 1 5.2 ADJUST (Adjustment Mode) .......................... 5 30 5.2.1 ADJUST Table ............................5 30 5.2.1.1 ADJUST Table ........................... 5 30 5.3 FUNCTION (Operation/Inspection Mode) ......................
Page 131: Display Status Display Mode
Chapter 5 5.1 DISPLAY Status Display Mode 5.1.1 DISPLAY Table 5.1.1.1 DISPLAY table 0004-6122 CLC5100 / CLC4000 <VERSION> DISPLAY > VERSION T-5-1 DISPLAY > VERSION Sub item Description The ROM version of individual PCBs (host machine and accessories) for example <R CON XX.YY> XX:ROM version number, YY:R&D number for example <RF XXXX.YY.ZZ>...
Page 132 Chapter 5 Details of CNT MODE Display Counter 1 Total counter Total counter Total counter Total copy counter Counter 2 Full color copy Full color copy Full color print Full color counter counter (large + full color copy copy counter size) counter (large (large size)
Page 133 Chapter 5 <ACC STS> DISPLAY > ACC STS T-5-4 DISPLAY > ACC STS Sub item Description EDITOR Indicates the state (connection) of the editor. 0: Editor absent. 1: Editor present. IPU/PS Indicates the state of connection of the IF board/external controller. 0: IF board absent 1: not used 2: IF board present (An external controller may be connected, but is not powered.)
Page 134 Chapter 5 <ANALOG> DISPLAY > ANALOG T-5-5 DISPLAY > ANALOG Sub item Description for example <BODY(ºC) XXXºC YYY> XXX:output conversion value YYY:output value (0 to 1023) BODY (ºC) Indicates the machine inside temperature[ºC] measured by the environment sensor. BODY (%) Indicates the machine inside humidity[%] measured by the environment sensor.
Page 135 Chapter 5 DISPLAY > ANALOG Sub item Description HROL E Indicates the temperature[ºC] of the external heat roller (output of thermistor TH9001). PD TMP Indicates the temperature[ºC] of the inside of the paper deck measure by the environment sensor. PD HUM Indicates the humidity(%) of the inside of the paper deck measured by the environment sensor.
Page 136 Chapter 5 DISPLAY > DENS Sub item Description Remarks SGNL S Y/M/C/K Indicates the measurement (AD conversion For C, M, and value) of the density of the toner on the drum Y, normal if (each color). between 640 Measurements are taken for each copying run. and 850 (CMY).
Page 137 Chapter 5 DISPLAY > EPOT Sub item Description Remarks VDC=Y/M/C/K Indicates the target value for Vdc Unit: V (developing bias DC component). Optimum value: 200 to 650 Indicates the optimum value computed by potential control. VG=Y/M/C/K Indicates the target value for Vg (grid Unit: V bias).
Page 138 Chapter 5 <SENSOR> DISPLAY > SENSOR Indicates the input ports of the DC controller PCB. T-5-9 DISPLAY > SENSOR Connector Description Remarks <800000> power switch ON:1 OFF:0 AC input AC input present: 0 fixing oil/oil heater thermistor error ready: 0; error: 1 detection FM35,36 pre fixing exhaust fan error detection...
Page 139 Chapter 5 DISPLAY > SENSOR Connector Description Remarks waste toner feed motor PLL error ready: 0; error: 1 detection duplex feed motor PLL error detection ready: 0; error: 1 polishing/oil removal motor PLL error ready: 0; error: 1 detection not used <800003>...
Page 140 Chapter 5 DISPLAY > SENSOR Connector Description Remarks PS22 paper deck connection detection connected: 0 buffer unit connection detection connected: 0 primary exhaust fan error detection ready: 0; error: 1 pre fixing feeding fan error detection ready: 0; error: 1 <800006>...
Page 141 Chapter 5 DISPLAY > SENSOR Connector Description Remarks fixing assembly (upper) overheat error: 0 detection fixing assembly (lower) overheat error: 0 detection <800009> SEU1 cassette 1 paper length sensor 1 SVR1 cassette 1 paper length sensor 2 SEU2 cassette 2 paper length sensor 1 SVR2 cassette 2 paper length sensor 2 cassette 1 lifter motor overcurrent...
Page 142 Chapter 5 DISPLAY > SENSOR Connector Description Remarks PS8003 paper deck registration sensor paper present: 1 PS23 cassette 1 paper sensor paper present: 1 PS28 cassette 2 paper sensor paper present: 1 SW8001 paper deck detection sensor paper present: 1 PS31 holding tray paper sensor paper present: 1...
Page 143 Chapter 5 DISPLAY > SENSOR Connector Description Remarks rear cover open detection ready: 0; error: 1 <80000F> PS12 transfer belt lifter sensor 1 UP:01 PS13 transfer belt lifter sensor 2 DOWN:10 PS17 transfer belt front end sensor 1 detected: 0 PS18 transfer belt rear end sensor 2 detected: 0...
Page 144 Chapter 5 DISPLAY > SENSOR Connector Description Remarks 24 VDC remote ON:1 phsync enable enable: 1 <802001> for factory adjustment all night power supply switch after power SW ON: TH12 environment sensor low humidity: 0 buffer unit power supply remote ON:0 flicker PCB control signal ON:0...
Page 145 Chapter 5 DISPLAY > SENSOR Connector Description Remarks polishing/oil removing motor ON ON:1 polishing/oil removing motor rotation CW*/CCW direction CL17 transfer belt lifter clutch ON ON:1 transfer belt cleaning web motor ON ON:1 SL18 polishing roller solenoid ON ON:1 transfer belt waste toner motor ON:1 <802005>...
Page 146 Chapter 5 DISPLAY > SENSOR Connector Description Remarks toner supply clutch (Bk) lower ON:1 hopper sensor select ON:1 separation wire cleaner motor ON:1 separation wire cleaner motor ON:1 <802008> fixing take up solenoid ON ON:1 fixing web releasing solenoid ON ON:1 fixing lower web motor ON ON:1...
Page 147 Chapter 5 DISPLAY > SENSOR Connector Description Remarks LED1,2 pattern read LED ON ON:1 SL17 SLT sensor shutter solenoid (CM YBk) ON:1 C,M,Y,K open SL17 SLT sensor shutter solenoid (CMYBk) ON:1 C,M,Y,K closed <80200B> FM4,5 laser cooling fan ON:1 FM8,9 primary suction fan ON ON:1 primary exhaust fan ON...
Page 148 Chapter 5 DISPLAY > SENSOR Connector Description Remarks multifeeder pickup clutch ON ON:1 CL8002 paper deck pickup clutch ON ON:1 not used CL10 duplex pickup clutch ON ON:1 FM28,29,30 reversal assembly exhaust fan 1, 2, 3 ON:1 <80200E> SL16 registration roller releasing solenoid ON ON:1 OHP sensor transparency sensor LED ON...
Page 149 Chapter 5 DISPLAY > SENSOR Connector Description Remarks SL11 L duplex paper deflecting plate solenoid ON:1 (L) ON SL11 M duplex paper deflecting solenoid (M) ON:1 SL11 S duplex paper deflecting plate solenoid ON:1 (S) ON <802011> image position correction mirror slant select:0 correction motor (Y) image correction mirror ratio correction...
Page 150 Chapter 5 DISPLAY > SENSOR Connector Description Remarks <804004> for factory adjustment not used for factory adjustment <804006> for factory adjustment <804008> for factory adjustment <80400A> for factory adjustment <80400C> transfer current (C) ON STBY:00,10 ON:10 Up Speed ON:11 transfer current (C) UP transfer current (M) ON STBY:00,10 ON:10 Up Speed ON:11...
Page 151 Chapter 5 DISPLAY > SENSOR Connector Description Remarks developing bias AC (M) ON ON:1 developing bias AC (Y) ON ON:1 developing bias AC (Bk) ON ON:1 developing bias DC (C) ON ON:1 developing bias DC (M) ON ON:1 developing bias DC (Y) ON ON:1 developing bias DC (Bk) ON ON:1...
Page 152 Chapter 5 DISPLAY > SENSOR Connector Description Remarks not used <889036> not used H9000 external heat heater ON:1 OFF:0 not used M9005 application roller drive motor ON:1 OFF:0 M9005 application roller drive motor speed high speed:1 switch low speed:0 24 VDC remote signal CLC5100:1 24 VDC remote signal CLC4000:1...
Page 153 Chapter 5 DISPLAY > SENSOR Connector Description Remarks <889074> not used M9004 external heat roller drive motor current 100%: (1,1), 70%: switch 0 (0,1), 30%: (1,0), 0%: (0,0) M9004 external heat roller drive motor current switch 1 <889076> not used <889078>...
Page 154 Chapter 5 T-5-10 DISPLAY > JAM/ERR A.Jam history number 01 40 a higher number represents an older history B.Jam location Body Sorter C 1.Jam Code (high order 2 digits) Jam at accessory Delay jam Stationary jam Jam at power on or when the front cover, pick up cover, or delivery cover is opened/closed.
Page 155 Chapter 5 DISPLAY > JAM/ERR Delivery vertical path sensor 1 PS38 Delivery vertical path sensor 2 PS32 Duplexing unit reversal sensor PS33 Pre duplex feeding sensor 1 Pre duplex feeding sensor 2 Duplex paper sensor 1 PS30 Duplex paper sensor 2 PS31 D.Pick up location Upper cassette...
Page 156 Chapter 5 Code Jam Type Description 1219 Lower Eject Sensor Delay Jam When the lower eject sensor (PI5) does not detect the paper after a prescribed time has elapsed since the vertical path sensor 2 (PI3) detected the tip of the paper.
Page 157 Chapter 5 DISPLAY > RF INF Sub item Description DOC 1/2/3/4 For R&D ERROR Indicates the error code sent by the RDF controller PCB. 01H : equivalent of E401 02H : equivalent of E402 03H : equivalent of E403 04H : equivalent of E404 05H : equivalent of E405 06H : no corresponding error 07H : equivalent of E411 11H : equivalent of E411...
Page 158 Chapter 5 <BLT DRFT> DISPLAY > BLT DRFT T-5-15 DISPLAY > BLT DRFT Sub item Dscription for example <F TO B XXXX YYYY ZZZZ> for example <F TO B C.Time XXXX YYYY> XXXX:Most recent data YYYY:Second most recent data ZZZZ:Third most recent data Unit: 0.1 sec Indicates the present swing condition (direction) of the transfer belt.
Page 159 Chapter 5 <USER> DISPLAY > USER T-5-16 DISPLAY > USER Sub item Description LANGUAGE Language used/destination of shipment. example: <LANGUAGE XX.YY.ZZ.aa> XX:country, YY:language, ZZ:00=CANON, 01=others, aa:00=AB series, 01=Inch series, 02=A series, 03=all sizes 5-29...
Page 160: Adjust Adjustment Mode
Chapter 5 5.2 ADJUST Adjustment Mode 5.2.1 ADJUST Table 5.2.1.1 ADJUST Table 0004-7401 CLC5100 / CLC4000 <ADJ XY> ADJUST > ADJ XY T-5-17 ADJUST > ADJ XY Description item ADJ X Use it to make adjustments so that the image read start position (X direc tion, sub scanning direction) matches the reference point on the copyboard glass.
Page 161 Chapter 5 remarks: Secord any new values on the service data sheet Adjusting the Image Read Start Position You must check the point of retention ('FUNC >ATTRACT') before making the following adjustments: 1) Before starting service mode, turn OFF the original detection mechanism. 2) Select the <ADJ XY>...
Page 162 Chapter 5 ADJUST > ED/RF Sub item Description EDADJ X, EDADJ X:Input coordinate adjustment value for sub scanning <TEMP X>, direction (X direction) from the Editor <ED X>, <TEMP X>:Input coordinate present value, mm converted values EDADJ Y, <ED X>:Post correction computed values, mm converted values <TEMP Y>, Settings range: 99 to +99 ( 12.6 to +12.6mm) Standard:0 Unit:0.13 <ED Y>...
Page 163 Chapter 5 <V CONT> ADJUST > V CONT T-5-20 ADJUST > V CONT Sub item Description VCONT C/M/Y/K Indicates the present value of the target contrast potential. VBACK C/M/Y/K Indicates the present value of de fogging potential. <COL ADJ> ADJUST > COL ADJ T-5-21 ADJUST >...
Page 164 Chapter 5 ADJUST > COL ADJ Sub item Description P TBL M/C/Y/K Use it to make fine adjustments so that the hues will be closer to the hues of offset printing. After comparing M/C/Y/K outputs against professionally (offset) printed material, if the print out is lighter, increase the setting of 'P TBL Y/M/C/K'.
Page 165 Chapter 5 ADJUST > PASCAL Sub item Description P OFST Y/M/C/K Use it to set data for correction of the target value for high density areas in auto gradation correction mode (i.e., to correct variation of CCD readings). You must enter the value recorded on the service label once again if you have initialized the RAM on the DC controller PCB, since initialization returns it to the standard value.
Page 166 Chapter 5 ADJUST > ADJ MISC Sub item Description SEG ADJ Fine adjusts the separation level between text and photo in text/photo mode or text/halide mode. +: Identifies photos better. : Identifies text better. This mode corrects text/photo setting of user mode. Settings range: 3 to +3 Standard: 0 BC ADJ Use it to adjust the color space area identified as black text in black text...
Page 167 Chapter 5 <FEED ADJ> ADJUST > FEED ADJ T-5-24 ADJUST > FEED ADJ Sub item Description UP ADJ Adjusts the image write start position in main scanning direction when pick up is from the upper cassette. Be sure to select the upper cassette on the User screen in advance.
Page 168 Chapter 5 ADJUST > FEED ADJ Sub item Description VSYC ADJ Adjusts the image write start position in sub scanning direction. Setting range: 0 to 255 Standard: 128 unit: about 0.11mm A higher setting will cause a shift toward the rear. MT RG UT Use it to adjust the image start position in sub scanning direction for heavy paper from the multifeeder tray.
Page 169 Chapter 5 <ENV SET> ADJUST > ENV SET T-5-25 ADJUST > ENV SET Sub item Description BODY (ºC) Indicates the machine internal temperature (ºC), internal humidity (%), BODY (%) internal humidity absolute value (g) measured by the environment sensor. BODY (g) Same as the reading under 'DISPLAY >...
Page 170 Chapter 5 ADJUST > HV TR Sub item Description TR N1 Effective in plain paper mode and, in addition, when copying on a one sided copy or on the 1st side of a two sided copy. TR N2 Effective in plain paper mode and, in addition, when copying on the 2nd side of a two sided copy.
Page 171 Chapter 5 <HV SP> ADJUST > HV SP This mode will prove effective when correcting image distortion, separation faults, or feeding faults under each item in question. T-5-27 ADJUST > HV SP Sub item Description Settings range: 5 to +5 Standard: 0 unit: 25 uA Record any new values on the service data sheet (excluding BODY (ºC), BODY (%), BODY (g), ZONE A/B/C and <<...
Page 172 Chapter 5 ADJUST > HV SP Sub item Description SP S2 1 Effective in special paper 2 mode and, in addition, when copying on a onesided copy. SP S2 2 Effective in special paper 2 mode and, in addition, when copying on the 2nd side of a two sided copy.
Page 173 Chapter 5 ADJUST > HV FS Sub item Description FS N1 Effective in plain paper mode and, in addition, when copying on a onesided copy or on the 1st side of a two sided copy. FS N2 Effective in plain paper mode and, in addition, when copying on the 2nd side of a two sided copy.
Page 174 Chapter 5 <HV EL> ADJUST > HV EL This mode will prove effective when correcting transfer faults or soiling on the back of copies under each item in question. T-5-29 ADJUST > HV EL Sub item Description Settings range: 5 to +1 Standard: 2 unit: 0.5 kv Record any new values on the service data sheet (excluding BODY (ºC), BODY (%), BODY (g), ZONE A/B/C and <<...
Page 175 Chapter 5 ADJUST > HV EL Sub item Description EL S2 1 Effective in special paper 2 mode and, in addition, when copying on a onesided copy. EL S2 2 Effective in special paper 2 mode and, in addition, when copying on the 2nd side of a two sided copy.
Page 176: Function Operation/Inspection Mode
Chapter 5 5.3 FUNCTION Operation/Inspection Mode 5.3.1 FUNCTION Table 5.3.1.1 FUNCTION Table 0004-7984 CLC5100 / CLC4000 <INSTALL> FUNCTION > INSTALL T-5-30 FUNCTION > INSTALL Sub item Description INIT Use it to read in the initial value of the toner density signal (SGNL, REF) of the specified color. C/M/Y The value will be indicated on screen 3/4.
Page 177 Chapter 5 FUNCTION > INSTALL Sub item Description NLSET K Use it to suppress fogging of Bk, if noted in a low humidity environment, as follows: 1. In the environment in question, check to make sure that the moisture content is 5 g (indicated as '500 g' on the screen) or less.
Page 178 Chapter 5 <R CON> FUNCTION > R CON T-5-31 FUNCTION > R CON Sub item Description RAM CLR Clears the all data of RAM on the reader controller PCB and sets the standard value. Remarks: The power switch will automatically turn off when 'RAM CLR' is executed.
Page 179 Chapter 5 FUNCTION > DC CON Sub item Description UP STMR Enters the adjustment value for paper width detection reference point 2 for cassette 1. LOW A4R Enters the adjustment value for paper width detection reference point 1 for cassette 2. LOW STMR Enters the adjustment value for paper width detection reference point 2 for cassette 2.
Page 180 Chapter 5 FUNCTION > DC CON Sub item Description C/Y/K OFST Use it to enter the offset value for the image position correction pattern. Do not enter any values other than those on the service data sheet. POTOFSTC/M/Y/K Use it to enter the offset value for the potential sensor. <CCD>...
Page 181 Chapter 5 FUNCTION > CCD Sub item Description GAIN UP Use it to indicate the setting of the gain up mode (precious metal mode) for the analog processor PCB Remarks: 0 : normal mode 255 : precious metal mode OFFST Indicates the value for offset level adjustment of the odd bits of the CCD.
Page 182 Chapter 5 <P UP TMG> FUNCTION > P UP TMG T-5-35 FUNCTION > P UP TMG Sub item Description PK ADJ U/L Use it to execute automatic pick up from the upper/lower cassette, thereby obtaining the pick up timing adjustment value. Be sure to place A4 or LTR paper in the upper and lower cassettes before executing the operation.
Page 183 Chapter 5 <EPC> FUNCTION > EPC T-5-37 FUNCTION > EPC Sub item Description Executes potential measurement on the photosensitive drum. Remarks: The potential measurement data is used for the next copying run. POTOFSTC/M/Y/K Indicates the offset value for the potential sensor. OFFSET Executes offset adjustment on the potential measurement circuit of the photosensitive drum.
Page 184 Chapter 5 <BLADE> FUNCTION > BLADE T-5-38 FUNCTION > BLADE Sub item Description BLD SLCT Use it to determine the combination of ways to operate the transfer blade and the transfer belt cleaning blade. Press 'BLD SLCT', enter a number on the keypad, and press the 'OK' key.
Page 185 Chapter 5 FUNCTION > FUSER Sub item Description UPPER CR Use it to adjust the fixing temperature value (upper roller). If you have replaced the fixing assembly, enter the value recorded on the label attached to the fixing assembly. Thereafter, be sure to turn off and then on the power switch.
Page 186 Chapter 5 <F MISCs> FUNCTION > F MISCs T-5-41 FUNCTION > F MISCs Sub item Description LED CHK Starts an activation check on the LED. LED OFF Starts an activation check on the LED. LCD CHK Starts an activation check on the LCD. (The notation becomes highlighted.) Remarks: A press on the Stop key ends the check.
Page 187 Chapter 5 Key name Key name Color Create Page Separate Shift Image Create Area Select Synthesize User Mode Cover Transparency Insert Start START Pre Heat STAND BY Interrupt INTERRUPT Clear CLEAR Call CALL Details of SC MOVE T-5-43 Notation Operation HP >...
Page 188 Chapter 5 FUNCTION > F MISCp Sub item Description MTR ON Use it to start a check on the motor. Press the Stop key to stop the operation. The kind of check of a motor is specified. It decides by the O.K. key after inputting a number with a ten key.
Page 189 Chapter 5 Details of IO Parts name Parts name Multifeeder feeding clutch (CL7) not used Paper deck pickup clutch (CL8002) Duplex pickup roller clutch (CL10) Registration roller releasing solenoid not used (SL16) Reversing roller drive clutch (CL16) Delivery paper deflecting solenoid (SL14) Duplexing unit paper deflecting plate Duplexing unit paper deflecting plate...
Page 190 Chapter 5 Details of SHV High voltage output Control Primary M charging assembly, grid M Transfer lifter DOWN, photosensitive drum output, auxiliary high voltage Y ( 350 motor ON, pre exposure ON, primary M output, uA), developing bias MDC ( 370 V) grid M output (500 V), auxiliary highvoltage output output M ( 350 uA), developing bias MDC ( 370...
Page 191 Chapter 5 Details of SHV High voltage output Control Developing bias C AC/DC output, Developing bias C AC/DC output, anti stray anti stray toner high voltage output toner high voltage output ON (Waits for a stop command, or 60 sec.) Developing bias C AC/DC output, anti stray toner high voltage output OFF Developing bias M AC/DC output,...
Page 192 Chapter 5 Details of MTR Motor Control M20 (waste toner feed motor) erates for 10 sec, stops for 3 sec, and then operates for 10 sec and stops. Its operation stops in response to a press on the Stop key. M18C, M18M, M18Y, M18Bk (C/ Operates for 10 sec, stops for 3 sec, and then operates M/Y/K developing motor)
Page 193 Chapter 5 Details of MTR Motor Control M19 (duplex feed motor) Operates for 10 sec, stops for 3 sec, and then operates for 10 sec and stops. Its operation stops in response to a press on the Stop key. M15 (polishing/oil removing Rotates CCW/CW for 10 sec, stops for 3 sec, rotates motor) CCW for 10, and then stops.
Page 194 Chapter 5 Details of MTR Motor Control M16 (cassette1 lifter motor) Rotates for lifter up operation for 3 sec, and then stops. (Return the lifter by hand.) M17 (cassette2 lifter motor) Rotates for lifter up operation for 3 sec, and then stops.
Page 195 Chapter 5 Details of MTR Motor Control External heat roller drive motor The motor drives the external heat roller to bring it into (M9004) contact, keeps it at rest for 2 sec, and then drives it to move it away; it repeats this sequence 3 times. T-5-48 Details of FAN Details of FAN...
Page 196 Chapter 5 Details of FAN Control Paper deck heat current fan (FM1) The machine rotates the paper fanning fan for 20 sec Paper deck cool current fan (FM2) and then stops it; as the same signal is used, the twin motor also goes on.
Page 197 Chapter 5 <IMG REG> FUNCTION > IMG REG T-5-51 FUNCTION > IMG REG Sub item Description AUTO ADJ Use it to execute the series of operations for image position correction control. <P>READY >SERVICE >READY Remarks: 1 min (approx.) M READ Use it to indicate the start position of reading the pattern for M.
Page 198 Chapter 5 T-5-52 A: set 1 through set 8 B: Y pattern C: M pattern D: C pattern E: Bk pattern 4 bit data is assigned to each color data, and a '1' is assigned where an error exists. T-5-53 0 1 1 0 A B C D A: front main scanning...
Page 199: Option Machine Settings Mode
Chapter 5 5.4 OPTION Machine Settings Mode 5.4.1 OPTION Table 5.4.1.1 OPTION Table 0004-8857 CLC5100 / CLC4000 <R OPT> OPTION > R OPT T-5-54 OPTION > R OPT Sub item Description P SIZE Identifies the size of paper and transparency film of the copier. Settings: 0: AB configuration 1: Inch configuration 2: A configuration 3: All Record any new values on the service data sheet.
Page 200 Chapter 5 OPTION > R OPT Sub item Description Use it to execute recovery without moving the scanner for recovery RECOVR copying after the presence of a jam or the absence of toner/oil/paper has been identified. Settings: 0 to 1 Standard: 0 0: normal operation 1: no re scanning during recovery copying...
Page 201 Chapter 5 OPTION > R OPT Sub item Description SCAN Use it to reduce the acceleration speed of the scanner. Settings: 0 to 1 Standard: 0 0: standard speed. 1: acceleration speed reduced from standard. Record any new values on the service data sheet. Reference: If the image along the leading edge of copies is blurred, the acceleration speed of the scanner may be reduced to eliminate the problem.
Page 202 Chapter 5 T-5-55 Value of BW copy Color copy BW print Color print Scan digit × × × × × × × × × × × × × × × × × × × : enabled ×: disabled EX 1 If the setting is '2', When the control key is turned off, black and white printing/color printing is enabled.
Page 203 Chapter 5 b. Card Counter If the Control Card IV is connected, If the setting for the absence of a card (2nd digit) is '3' or '4', the count is not incremented regardless of the presence/ absence of a card in black andwhite copying mode. If the setting or the absence of a card (2nd digit) is '2' or '4', the counter is not incremented regardless of the presence/ absence of a card in blackand white printing/color printing mode.
Page 204 Chapter 5 OPTION > P OPT Sub item Description RT LSTR A drum idle rotation mode has been added to the last rotation that takes place at the end of printing. Setttings: 0 to 2 Standard: 1 0: do not execute drum idle rotation at time of last rotation 1: execute drum idle rotation if paper is other than plain or thin (default) 2: execute drum rotation for all types of paper Record any new values on the service data sheet...
Page 205 Chapter 5 OPTION > P OPT Sub item Description REG NEXT Use it to delay the timing at which the first sheet of paper is picked up to prevent lines in main scanning direction near 188 mm from the leading edge of paper.
Page 206 Chapter 5 OPTION > P OPT Sub item Description RT PWR A change has been made so that the drum may be rotated idly for 2 min at time of power on (main switch). Settings: 0 to 1 Standard: 0 0: OFF;...
Page 207 Chapter 5 OPTION > P OPT Sub item Description FIX TMG A change has been made so that a mode may be selected to start the fixing assembly once again (after it has been stopped) before the leading edge of thick paper rushes to the fixing assembly. Settings: 0 to 1 Standard: 0 0: OFF;...
Page 208 Chapter 5 <REMOTE> OPTION > REMOTE T-5-58 OPTION > REMOTE Sub item Description REMOTE Use it to set priorities on parameters selected by the controller. Settings range: 0 to 2 Standard: 2 0: Use only the settings made on the copier's control panel. For the items that can be selected only on the controller, the factory settings will be used.
Page 209 Chapter 5 <DECK> OPTION > DECK <AIR ASST> Switch the air assist conditions inside the deck (i.e., temperature setting on heater, air volume setting on the fan) into a specific mode. T-5-59 Temperature Temperature Setup Rotation Speed Control (Heater) Control (Heater) Value (Fan) for Small size...
Page 210 Chapter 5 T-5-60 Temperature Temperature Drive Rotation Setup Control (Heater) Control (Heater) Timing Speed Value for Small size for Large size (Fan) (Fan) Paper Paper 12V drive Smooth feeding Smooth feeding (default) 12V drive Smooth feeding Prevent gray area 12V drive Prevent gray area Smooth feeding 12V drive...
Page 211 Chapter 5 <DATA CON> OPTION > DATA CON T-5-61 OPTION > DATA CON Sub item Description B CLR Connecting the Copy Data Controller A1/DA unit A1 will automatically sets it to '1'. Be sure to set it to '0' when temporarily separating the Copy Data Controller A1/DA unit A1 during service work.
Page 212: Test Print Mode
Chapter 5 5.5 TEST Test Print Mode 5.5.1 TEST Test Printing Mode 5.5.1.1 PG (Generates test prints) 0001-9582 CLC5100 / CLC4000 <M> <S> <R> <P> <F> READY READY DISP COUNTER TXPH THRU TYPE ADJUST DENS-Y DENS-M DENS-C DENS-K FUNC OPTION COLOR-Y COLOR-M COLOR-C...
Page 213: Thru
Chapter 5 5.5.1.3 <THRU> 0001-9593 CLC5100 / CLC4000 T-5-63 Switches the gate array of the laser controller PCB. Not valid if TYPE is set to 5 (halftone). 0: Use gate array 1: Do not use gate array Operation Each press causes the setting to alternate between '0' and '1'.
Page 214: Dens C/M/Y
Chapter 5 PGTYPE Descriptionm For R&D Full color 17 gradations For R&D Not used For R&D For R&D For R&D For R&D For R&D For R&D T-5-65 Remarks Enter the appropriate number (1 through 16) using the keypad, and press the Start key to generate test prints. In the case of 3, 4, 5, or 6, the color may be selected in color mode (user mode).
Page 215: Color C/M/Y
Chapter 5 5.5.1.6 <COLOR C/M/Y/K> 0001-9638 CLC5100 / CLC4000 T-5-67 Use it to select the color to generate for each PG. 1: Generate. 0: Do not generate. Standard value: 1 5-85...
Page 216: Counter Mode
Chapter 5 5.6 COUNTER Counter Mode 5.6.1 COUNTER Table 5.6.1.1 COUNTER Table 0004-9313 CLC5100 / CLC4000 <TOTAL> COUNTER > TOTAL After 999999, the reading returns to 000000. When a Level 3 item (except 038, 039, 040) is pressed and the Clear key is pressed after the item has been highlighted, the counter reading of the item will return to 00000.
Page 217 Chapter 5 COUNTER > TOTAL Sub item Description Indicates the number of sheets picked up from cassette 2. Indicates the number of sheets picked up from Paper deck. Indicates the number of sheets picked up from the multifeeder. Indicates the number of sheets picked up from the duplexing unit. Indicates the number of scans made by the scanner.
Page 218 Chapter 5 [4] Indicates the ratio of counter readings to limt levels. [5] A single exclamation mark (!) will be indicated between 90% and 100% ; two marks at 100% or higher. [6] Indicates an estimated number of days to replacement ; in the case of the example, 27 days. T-5-70 COUNTER >...
Page 219 Chapter 5 COUNTER > DRBL 1 Sub item Description Remarks unit DV UNT M the number of copies passed copy through the developing cylinder(M) DV UNT Y the number of copies passed copy through the developing cylinder(Y) DV UNT K the number of copies passed copy through the developing...
Page 220 Chapter 5 COUNTER > DRBL 1 Sub item Description Remarks unit FX UP RL the number of copies passed count two per one large size copy copy through the upper fixing roller FX LW RL the number of copies passed count two per one large size copy copy through the lower fixing roller...
Page 221 Chapter 5 COUNTER > DRBL 1 Sub item Description Remarks unit PRM WR C the number of copies passed copy through the primary charging wire(C) PRM WR M the number of copies passed copy through the primary charging wire(M) PRM WR Y the number of copies passed copy through the primary charging...
Page 222 Chapter 5 <DRBL 2> COUNTER > DRBL 2 T-5-71 COUNTER > DRBL 2 Sub item Description Remarks unit PD PU RL the number of copies passed through the number of copies picked up copy the paper deck pickup roller from paper deck PD FD RL the number of copies passed through the number of copies picked up...
Page 223: Chapter 6 Outline Of Components
Chapter 6 Outline of Components...
Page 225: Clutch/Solenoid 6
Contents Contents 6.1 Clutch/Solenoid ..............................6 1 6.1.1 Clutches ............................... 6 1 6.1.2 Solenoids ..............................6 3 6.2 Motor .................................. 6 6 6.2.1 Motors ................................. 6 6 6.3 Fan ..................................6 13 6.3.1 Fans ................................6 13 6.4 Sensor ................................6 18 6.4.1 Sensors, Others ............................
Page 227: Clutch/Solenoid
Chapter 6 6.1 Clutch/Solenoid 6.1.1 Clutches 0004-8951 CLC5100 / CLC4000 CL17 CL10 CL9000 CL12 CL14 CL16 F-6-1 T-6-1 Parts DISPLAY > Ref. Name Error number SENSOR MISCp>IO 802007 Toner supply clutch (C) ON:1 5517 802007 Toner supply clutch (M) ON:1 5517 802007 Toner supply clutch (Y)
Page 228 Chapter 6 Parts DISPLAY > Ref. Name Error number SENSOR MISCp>IO 80200D CL10 Re pickup roller clutch ON:1 5839 80200D CL12 Cassette 1 pickup roller clutch ON:1 5839 80200D CL14 Cassette 2 pickup roller clutch ON:1 5839 802010 CL16 Reversing roller drive clutch ON:1 5477 802004...
Page 229: Solenoids
Chapter 6 6.1.2 Solenoids 0004-8954 CLC5100 / CLC4000 SL16 SL10 SL14 SL15 SL13 SL17C SL17M SL11M SL17Y SL11L SL17K SL18 SL7C SL7M SL7Y SL7K F-6-2 T-6-3 Parts Ref. Name DISPLAY > SENSOR F MISCp>IO number Fixing oil pump drive solenoid FH6 5024 802008 3 ON:1...
Page 230 Chapter 6 Parts Ref. Name DISPLAY > SENSOR F MISCp>IO number DOWN: SL7Y Transfer blade solenoid (Y) FF5 5420 802005 4,5 UP:10 DOWN: SL7K Transfer blade solenoid (Bk) FF5 5420 802005 6,7 UP:10 Re pickup shutter solenoid FH7 5489 80200C 4 UP:1 Cassette 1 pickup roller releasin solenoid FH7 5818...
Page 231 Chapter 6 T-6-4 Ref. Pickup motor drive PCB Multifeeder PCB DC controller PCB J2209 J2209 J2209 J5704/J5703 J2207 SL7C J2220 SL7M J2220 SL7Y J2220 SL7K J2220 J5504/J5502 J2222 J5503/J5502 J2222 SL10 J5503/J5502 J2222 SL11S J2224 SL11M J2224 SL11L J2224 SL13 J2224 SL14 J2211...
Page 232: Motor
Chapter 6 6.2 Motor 6.2.1 Motors 0004-8955 CLC5100 / CLC4000 M24C M24M M24Y M24K M9003 M9004 M9002 M18C M18M M9005 M18Y M18K F-6-3...
Page 233 Chapter 6 T-6-5 Parts Ref. Name numbe DISPLAY > SENSOR F MISCp>MTR Error MISCp>IO 800009 7 error:0 E040 Multifeeder lifter motor 80200F UP: 01 1115 0101,0102,0103 DOWN:10 Mirror slant correction 802011 0 select:0 30(*01) motor (C) 6418 Mirror ratio correction 802011 1 select:0 29(*01)
Page 234 Chapter 6 Parts Ref. Name numbe DISPLAY > SENSOR F MISCp>MTR Error MISCp>IO ready:0 800002 6 Polishing/oil removing error:1 E018 motor 1802 802004 2 ON:1 800009 4 error:1 Cassette 1 lifter motor 1574 80200F 0 ON:1 800009 5 error:1 Cassette 2 lifter motor 1574 80200F 1 ON:1...
Page 235 Chapter 6 Parts Ref. Name numbe DISPLAY > SENSOR F MISCp>MTR Error MISCp>IO ready:0 800003 1 error:1 Primare charging wire M24M cleaner motor(M) 7722 802006 rear:01 front:10 ready:0 800003 2 error:1 Primare charging wire M24Y cleaner motor(Y) 7722 802006 rear:01 front:10 ready:0 800003 3...
Page 236 Chapter 6 Parts Ref. Name numbe DISPLAY > SENSOR F MISCp>MTR Error MISCp>IO error M9003 Pre Fixing Feed motor 2 889020 5 1098 1,ready 0 error External Heating roller M9004 889020 5 E840 0001 drive motor 1972 1,ready 0 off 1,on 889020 4 889036 4 1,OFF 0...
Page 237 Chapter 6 Fixing Laser Pickup Original feed scanner Transfer Reader motor Multifeeder scanner Ref. motor motor belt motor controller controller drive drive motor drive drive drive PCB J2214 J2214 J2218 J2219 J3203/ J3201,320 J2219 J2218 J2239 J2239 M18C J2226 M18M J2226 M18Y J2223...
Page 238 Chapter 6 Fixing Laser Pickup Original feed scanner Transfer Reader motor Multifeeder scanner Ref. motor motor belt motor controller controller drive drive motor drive drive drive PCB J5505/ J2222 J5502 J5506/ J2222 J5502 J5507/ J2222 J5502 J5564/ M9002 J2249 J5562 J5564/ M9003 J2249...
Page 239: Fan
Chapter 6 6.3 Fan 6.3.1 Fans 0004-8961 CLC5100 / CLC4000 FM15 FM12 FM14 FM16 FM13 FM31 FM9003 FM28 FM37 FM29 FM38 FM30 FM9000 FM33 FM9001 FM9002 FM35 FM36 FM24 FM32 FM26 FM18 FM17 FM21 FM23 FM22 F-6-4 6-13...
Page 240: Sensor 6
Chapter 6 T-6-7 Parts Ref. Name DISPLAY > SENSOR F MISCp>FAN Error number 0:full 6(high 7(low Delivery assembly E805 80200B 7 speed,1:half speed speed exhaust fan 1 1793 0001 speed rotation) rotation) 0:full 6(high 7(low Delivery assembly E805 80200B 7 speed,1:half speed speed...
Page 241 Chapter 6 Parts Ref. Name DISPLAY > SENSOR F MISCp>FAN Error number ready:0 800001 7 Power supply cooling E804 error:1 FM17 fan 1 1792 0001 80200E 3 ON:1 ready:0 800001 7 Power supply cooling E804 error:1 FM18 fan 2 1792 0001 80200E 3 ON:1...
Page 242 Chapter 6 Parts Ref. Name DISPLAY > SENSOR F MISCp>FAN Error number ready:0 800006 5 error:1 E826 FM32 Pickup cooling fan 2 ready:0 1796 80000D 6 0001 error:1 80200E 5 ON:1 Reversing assembly ready:0 FM33 80000D 7 exhaust fan 4 1577 error:1 ready:0...
Page 243 Chapter 6 Fixing feed motor Reader controller Ref. Multifeeder PCB DC controller PCB drive PCB J2233 J2215 J2215 FM12 J1311/J1310 J2206 FM13 J1311/J1310 J2206 FM14 J1311/J1310 J2206 FM15 J1311/J1310 J2206 FM16 J1311/J1310 J2206 FM17 J2234 FM18 J2234 FM21 J2234 FM22 J2234 FM23 J2234...
Page 244: Sensor
Chapter 6 6.4 Sensor 6.4.1 Sensors, Others 0004-8962 CLC5100 / CLC4000 PS21 PS40 PS39 PS22 PS24 PS25 PS37 PS23 PS41 PS9003 PS9004 PS27 PS36 PS26 PS28 PS42 PS38 PS12 PS13 PS34 PS29 PS14 PS31 PS33 PS18 PS30 PS20 PS32 PS35 PS15 PS17 PS11...
Page 245 Chapter 6 Parts Ref. Name DISPLAY > SENSOR Error number MISCp>IO Fixing oil level sensor FH7 7306 80000E 2 oil prevent:1 Pre duplex tray feed paper FH7 7217 800007 6 xx64 sensor 1 present:1 Pre duplex tray feed paper FH7 7217 800007 7 xx65 sensor 2...
Page 246 Chapter 6 Parts Ref. Name DISPLAY > SENSOR Error number MISCp>IO Pickup vertical path 3 paper PS26 FH7 7462 800006 3 xx04 sensor present:1 PS27 Cassette 2 lifter sensor FH7 7462 80000A 1 lifter down:0 paper PS28 Cassette 2 paper sensor FH7 7462 80000B 5 present:1...
Page 247 Chapter 6 T-6-10 Fixing feed Original Reader Pickup motor Multifeeder DC controller Ref. motor drive scanner controller drive PCB motor PCB J5705/J5703 J2207 J5705/J5703 J2207 J5707/J5703 J2207 J5707/J5703 J2207 J5707/J5703 J2207 J2209 J5564/J5562 J2249 J5564/J5562 J2249 PS10 J2218 PS11 J2218 PS12 J2218 PS13...
Page 248 Chapter 6 Fixing feed Original Reader Pickup motor Multifeeder DC controller Ref. motor drive scanner controller drive PCB motor PCB PS33 J2211 PS34 J2211 PS35 J2211 PS36 J2209 PS37 J604/J602 J1309/J1310 J2206 PS38 J2211 PS39 J2213 PS40 J2213 PS41 J5503/J5502 J2222 PS42 J5503/J5502...
Page 249 Chapter 6 T-6-11 Ref. Name Parts number DISPLAY > SENSOR F MISCp>IO ATR C ATR sensor (C) FG6 6280 80200A 4 ON:1(LED ON) ATR M ATR sensor (M) FG6 6280 80200A 4 ON:1(LED ON) ATR Y ATR sensor (Y) FG6 6280 80200A 4 ON:1(LED ON) FG6 6323...
Page 250 Chapter 6 T-6-12 Ref. Multifeeder PCB Hopper relay PCB DC controller PCB ATR C J2229 ATR M J2229 ATR Y J2229 BD C J2102 BD M J2103 BD Y J2104 BD K J2105 PTS1 J5708/J5703 J2207 SALT C J2228 SALT M J2228 SALT Y J2228...
Page 251 Chapter 6 COB2 COB3 COB1 SSR1 SSR2 F-6-7 T-6-13 Ref. Name Parts number COB1 Terminal base (large) WT1 5381 COB2 Terminal base (small) WT1 5020 COB3 Terminal base (small) WT1 5020 Leakage breaker 1 FH7 6310 Leakage breaker 2 FH7 6310 FG3 1392(LAMP REG.
Page 252: Switch
Chapter 6 6.5 Switch 6.5.1 Switches 0004-9001 CLC5100 / CLC4000 F-6-8 T-6-14 Ref. Name Parts number DISPLAY > SENSOR Error Front cover switch WC2 0185 800004 1 open:1 closed:0 ON:1 Power switch WC1 5114 800000 0 OFF:0 Control key switch FH7 6139 800004 2 ON:0 OFF:1...
Page 253 Chapter 6 T-6-15 Ref. Multifeeder PCB DC controller PCB J2232 J2233 J2239 J2223 J2220 J5705/J5703 J2207 J2214 6-27...
Page 254: Lamps, Heaters, And Others
Chapter 6 6.6 Lamps, Heaters, and Others 6.6.1 Lamps,Thermistors, and Heaters 0004-9007 CLC5100 / CLC4000 LED2 CNT1 CNT4 CNT2 CNT5 CNT6 CNT3 LED1 H9000 F-6-9 6-28...
Page 255: Pcbs 6
Chapter 6 T-6-16 DISPLAY > Ref. Name Parts number F MISCp>IO SENSOR Scanning lamp FH7 3350 FG5 4326(EXPOSURE Pre scanning lamp (C) LAMP PCB 802003 4 ON:1 ASSEMBLY) FG5 4326(EXPOSURE Pre scanning lamp (M) LAMP PCB 802003 5 ON:1 ASSEMBLY) FG5 4326(EXPOSURE Pre scanning lamp (Y) LAMP PCB...
Page 256 Chapter 6 DISPLAY > Ref. Name Parts number F MISCp>IO SENSOR 800000 5 error:0 Drum heater (Y) FH7 4725 802009 6 ON:1 800000 5 error:0 Drum heater (Bk) FH7 4725 802009 7 ON:1 Cassette 1 heater FH7 4633 802009 2 ON:1 Cassette 2 heater FH7 4633...
Page 257 Chapter 6 Ref. DC controller PCB AC drive PCB J2805 J2805 J2807 J2807 J2808 H9000 J2804 TH10 TH11 TH12 TH9000 TH9001 F-6-10 6-31...
Page 258 Chapter 6 T-6-18 Parts Ref. Name DISPLAY > SENSOR number ready:0 800000 6 error:1 Fixing upper thermistor (main) FF3 4575 800008 4 error:0 ready:0 800000 6 error:1 Fixing upper thermsitor (sub) FF3 4576 800008 4 error:0 ready:0 800000 6 error:1 Fixing lower thermistor (main) FH7 7534 800008 5...
Page 259 Chapter 6 T-6-19 Ref. DC controller PCB AC drive PCB J2209 J2209 J2209 J2209 J2209 J2209 J2208 J2216 J2216 TH10 J2216 TH11 J2216 TH12 J2220 TH9000 J2251 TH9001 J2251 J2804 J2804 J2808 J2804 6-33...
Page 260: Pcbs
Chapter 6 6.7 PCBs 6.7.1 PCBs 0004-9038 CLC5100 / CLC4000 [26] [32] [15] [37] [24] [33] [52] [27] [80] [21] [25] [78] [46] [47] [74] [44] [20] [45] [18] [19] [56] [81] [55] [28] [38] [29] [75] [53] [39] [36] [51] [40] [50]...
Page 261 Chapter 6 T-6-20 Ref. Name Parts number AC drive PCB FG3 3366 Ficker controller PCB 1 FG6 2508 DC power supply PCB 2 FH3 2667 DC power supply PCB 1 FH3 2597 Lamp regulator FG3 1392 Multifeeder PCB FG6 6360 FG6 6356(DEVELOPING BIAS HVT3 A PCB ASSEMBLY)
Page 262 Chapter 6 Ref. Name Parts number FG6 6323(FRONT BEAM Beam detection PCB M DETECTOR UNIT) FG6 6324(REAR BEAM Beam detection PCB Y DETECTOR UNIT) FG6 6324(REAR BEAM Beam detection PCB Bk DETECTOR UNIT) IP motor PCB FG3 1386 FG6 6300(CCD LENS CCD drive PCB ASSEMBLY) Monitor I/F PCB...
Page 263 Chapter 6 Ref. Name Parts number Hopper relay PCB FG5 4346 Fuse PCB FG3 3368 Interfasce board FG3 2088 Fixing motor drive PCB FG3 3367 Laser scanner motor drive PCB FH5 3136 DC drive PCB FH5 3135 Contrpl paner family PCB FG5 8275 Ficker controller PCB 2 FG6 2508...
Page 264 Chapter 6 6-38...
Page 265: Chapter 7 System Construction
Chapter 7 System Construction...
Page 267: Functional Construction 7
Contents Contents 7.1 Construction ............................... 7 1 7.1.1 Functional Construction ..........................7 1 7.1.2 Outline of Electrical Circuitry ........................7 2 7.2 System Construction............................7 3 7.2.1 System Configuration..........................7 3 7.3 Product Specifications ............................7 4 7.3.1 Specifications .............................. 7 4 7.3.2 Specifications ..............................
Page 269: Functional Construction
Chapter 7 7.1 Construction 7.1.1 Functional Construction 0005-6600 CLC5100 / CLC4000 The machine consists of six functional blocks: pick up/feeding, original exposure, image processing, laser exposure, image formation, and control. Original exposure block Control block Original Control panel Optical path Original illuminating Image processing block CCD driver...
Page 270: Outline Of Electrical Circuitry
Chapter 7 7.1.2 Outline of Electrical Circuitry 0005-6601 CLC5100 / CLC4000 The machine's major electrical mechanisms are controlled by the microprocessor mounted on the reader controller PCB and the DC controller PCB. The controller PCB and the DC controller PCB each are equipped with a lithium battery to back up important data. Laser driver/laser CCD/CCD driver PCB BD Board PCB...
Page 271: System Construction
Chapter 7 7.2 System Construction 7.2.1 System Configuration 0002-0300 CLC5100 / CLC4000 F-7-3 T-7-1 Staple Sorter F2 Stacker B1 (Scheduled to be sold at the end of 2003) Buffer Path Unit D1 Editor F1 RDF E3 Control Card V Side Paper Deck R1 Original Tray* * [8] is included as standard equipment.
Page 272: Product Specifications
Chapter 7 7.3 Product Specifications 7.3.1 Specifications 0002-4586 CLC5100 Copyboard Fixed Body Console Light source type Halogen lamp Lens type Fixed focus lens Photosensitive medium OPC drum (60 mm dia.) Image reading method Light sensing element (BGR3 line CCD); fixed CCD, scanned by mirror Reproduction method Indirect electrostatic method Exposure method...
Page 273 Multifeeder tray paper type including cast coat paper/recommended postcard), Heavy paper (164 to 209g/m , including cast coat paper/ postal card), Special paper1, 2, OHP film (Canon recommended) Plain paper (80 to 105g/m ), Thick paper (106 to 163g/m ), OHP film (Canon...
Page 274 Chapter 7 Approx. 550 sheets (81.4g/m Cassette capacity Approx. 250 sheets (81.4g/m Multifeeder tray capacity Approx. 3500 sheets (80g/m Paper deck capacity Through pass Duplex method Approx. 250 sheets (81.4g/m Delivery tray stack Continuous reproduction Up to 999 sheets Auto power off Default: 2 hours, Setting range: 1 to 24 hours Auto gradation correction Operating environment...
Page 275: Specifications
Chapter 7 7.3.2 Specifications 0003-1044 CLC4000 Copyboard Fixed Body Console Light source type Halogen lamp Lens type Fixed focus lens Photosensitive medium OPC drum (60 mm dia.) Image reading method Light sensing element (BGR3 line CCD); fixed CCD, scanned by mirror Reproduction method Indirect electrostatic method Exposure method...
Page 276 Chapter 7 Maximum original size A3 (297mmx432mm) /11x17 (279mmx432mm) Original size detection Concurrent use of the reading CCD function Reproduction ratio Direct (1:1), Reduce (1: 0.250, 1: 0.500, 1:0.611, 1:0.707, 1:0.815, 1:0.865), Enlarge (1:1.153, 1:1.223, 1:1.414, 1:2.000, 1:4.000)Zoom (1:0.250 to 4.000) (between 25% and 400%, in 1% increments) Warm up time 9 min or less...
Page 277 Plain paper (80 to 105g/m ), Thick paper (106 to 163g/m Paper deck paper type OHP film (Canon recommended), Thin paper (61 to 79g/m [Auto duplex] Cassette: Plain paper (90 to 105 gsm) Paper Duplex paper type Deck: Plain paper, Heavy paper (90 to 163 gsm) [Manual...
Page 278 Chapter 7 Power consumption Copying: 1.74kW or less (A4, continuous copying in full color mode), Standby: 0.86kW/h (reference value)*measured w/ RDF, buffer path unit, paper deck installed Ozone 0.02ppm or less (upon installation), 0.005ppm or less (100,000 sheets or 1year) Weight Japan use: 552 kg/1220 lb.
Page 279: Function List
Chapter 7 7.4 Function List 7.4.1 Dimensions 0002-3194 CLC5100 / CLC4000 Without Options 2406mm/94.5in. With Paper Deck, Feeder, and Stapler Sorter 3069mm/120in. F-7-4 7-11...
Page 280: Default Ratios
Chapter 7 7.4.2 Default Ratios 0002-1108 CLC5100 / CLC4000 T-7-2 Reduction Enlargement Site Ratio Ratio B4 to A3 0.250 B5R to A4R 1.153 B5 to A4 A4R to B4 A3 to A5 0.500 1.223 A5 to B5 A4R to B4 Japan A3 to B5 0.611...
Page 281: Copy Speed
Chapter 7 7.4.3 Copy Speed 0002-3197 CLC5100 / CLC4000 T-7-3 Pickup Paper Paper Type Copy Speed Location Side A4/LTR A3/11 × 17 A4R/B4 Cassette Single Plain paper 51 (40) 25 (20) OHP film Double Plain paper Paper Single Plain paper 51 (40) Deck Thick paper...
Page 282 Chapter 7 7-14...
Page 283: Chapter 8 Upgrading
Chapter 8 Upgrading...
Page 285: Outline Of The Version Upgrade 8
Contents Contents 8.1 Outline of the Version Upgrade ......................... 8 1...
Page 287: Outline Of The Version Upgrade
Chapter 8 8.1 Outline of the Version Upgrade 0005-6515 CLC5100 / CLC4000 The version upgrade of this machine and the accessories can be done by downloading from a personal computer (PC) in which the service support tool (SST) is installed or by replacing DIMM ROM. The table below shows a list of firmware and the associated way of upgrading.
Page 289 Jul 7 2004...

Canon CLC5100 Series Manual

Chapter 1 Maintenance and Inspection

Chapter 2 Standards and Adjustments

Chapter 3 Error Code

Chapter 4 User Mode Items

Chapter 5 Service Mode

Chapter 6 Outline of Components

Chapter 7 System Construction

Chapter 8 Upgrading

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Summary of Contents for Canon CLC5100 Series

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