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Sealey Auto Service Series Instructions Manual
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Sealey Auto Service Series Instructions Manual

Sealey Auto Service Series Instructions Manual

Bodyshop/workshop headlamp beam setter
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Thank you for purchasing a Sealey Product. Manufactured to a high standard this product will, if used according to these instructions and
properly maintained, give you years of trouble free performance.
IMPORTANT
PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS AND CAUTIONS.
USE THIS PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE
DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
GENERAL RULES
Read instruction manual carefully before using the headlamp beam setter (HBS).
TO AVOID DAMAGE ENSURE THE FOLLOWING ARE STRICTLY APPLIED.
DO NOT allow unqualified persons to operate the HBS.
DO NOT use the HBS in direct sunlight.
DO NOT splash the HBS with water or any other liquid.
DO ensure the work area is well ventilated.
1. DESCRIPTION
The SEALEY BODYSHOP/WORKSHOP HEADLAMP BEAM SETTER, HBS2001, is supplied with a fixed column, mirror and visor. This
HEADLAMP BEAM SETTER may be used for checking headlights on cars, heavy goods vehicles and motorcycles.
SPECIFICATION:
2. ASSEMBLY
Refer to fig. 1
A
BASE
B
COLUMN
C
VERTICAL SLIDING SYSTEM
2.1.
Attach column B to base A using nuts, bolts and washers provided.
Column should be positioned so that optical system mounting plate on
sliding system C is facing the single wheel.
2.2.
Attach mirror-visor D to mounting plate at the top of column B with the
two screws provided (in end of visor).
2.3.
Fit the optical system E to the vertical sliding system C using the two
screws and washers provided (fit lever screw F and larger washer over
slotted hole).
3. WORKING SURFACE
3.1.
Position the vehicle on the designated headlamp aim standing area.
3.2.
When positioning the HBS ensure the floor is perfectly even and level.
3.3.
If this is not possible the vehicle and HBS must be on the same slope, which must not exceed 0.5º.
3.4.
Headlights must not be checked where surface angle exceeds 0.5º (see fig. 2).
fig. 2
OK
4. VEHICLE PREPARATION
4. 1. Straighten vehicle wheels.
4. 2. Check the tyre pressures.
4. 3. Ensure the headlights are clean and dry.
4. 4. If the vehicle is fitted with manual or electric headlamp levelling device, ensure this is set for vehicle with normal load.
4. 5. Remove anything which could alter the attitude of the vehicle, i.e. load, snow, ice, mud, etc.
Height . . . . . . .1750mm
Width . . . . . . . . .620mm
Length . . . . . . . .660mm
D
MIRROR-VISOR
E
OPTICAL SYSTEM
F
LEVER SCREW
0.5
MAX
0
INSTRUCTIONS FOR:
B O D Y S H O P / W O R K S H O P H E A D L A M P
BEAM SETTER
Maximum height of beam measurement . . . . . . .1500mm
Minimum height of beam measurement . . . . . . . .220mm
Focal length . . . . . . . . . . . . . . . . . . . . . . . . . . . . .500mm
NO
HBS2001
Model:
DO ensure that there is good lighting.
DO apply handbrake on vehicle.
DO avoid sudden changes in temperature.
DO avoid sudden vibration.
NO
fig. 1
HBS2001 - 2 - 061103

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Summary of Contents for Sealey Auto Service Series

  • Page 1 HBS2001 BEAM SETTER Model: Thank you for purchasing a Sealey Product. Manufactured to a high standard this product will, if used according to these instructions and properly maintained, give you years of trouble free performance. IMPORTANT PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS AND CAUTIONS.
  • Page 2 5. OPTICAL POSITIONING 5.1. Positioning Locate the HBS approximately 200 to 500mm from the vehicle headlamp. 5.1.1. Standing behind the HBS, use the visor to align with a horizontal, or two symmetrical points on the vehicle i.e. the bonnet lip or the bottom of the windscreen.
  • Page 3 ASYMMETRICAL DIPPED BEAM fig. 5 Correct projection on panel. SYMMETRICAL DIPPED BEAM fig. 6 When testing symmetrical dipped beams the projection on the plate should be a horizontal line. MAIN BEAM fig. 7 It is necessary to obtain a strong bright zone at the centre of the plate, where the black spot is located.

  • Page 4: Adjust Screen

    You may however, wish to calibrate the unit yourself. The headlamp beam setter can be recalibrated using a laser alignment calibration unit. We recommend the Sealey AK9999 (available from your authorised Sealey dealer).

  • Page 5: Other Information

    WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim. INFORMATION: For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode. Sole UK Distributor, Sealey Group, Bury St. Edmunds, Suffolk. www.sealey.co.uk...
  • Page 6 PARTS LIST FOR: B O D Y S H O P / W O R K S H O P H E A D L A M P HBS2001 BEAM SETTER Model: Date: 060405 Issue: Item Part No. Description Item Part No.

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Hbs2001