Related Manuals for Lenovo motorola DROID TURBO
Summary of Contents for Lenovo motorola DROID TURBO
- Page 2 10/21/2014 Initial Release Revised the Earpiece Speaker Press Tool part number. Updated the cover page header according to current Motorola/Lenovo brand 01/02/2015 standards. Corrected the body page header title. Deleted orphaned step number from Rear Housing Assembly on p. 136.
- Page 6 The phone components may be damaged by electrostatic discharge (ESD). Always use an ESD mat and ground strap when working with internal components. Handle Battery with care. Ensure Battery edges and surfaces are not dented or deformed. If the Battery Pack is dropped to the floor, it may be internally damaged and must be scrapped.
- Page 7 Earpiece Front-Facing Imager Main Display Lens Power Key Volume Key/SIM Card Tray Rear-Facing Imager Lens Rear-Facing Imager 7a, 7b LED Flash Motorola Medallion Main Microphone Front Housing Rear Housing Headset Jack USB Port...
- Page 8 All dimensions are in millimeters (mm). The following gaps are considered maximum allowable without further approval from a supervisor. Measure gaps at an angle perpendicular to the surface/area being measured. Feeler Gauges must not be used at an angle as they will give false-positive results.
- Page 16 ↑ = Key Up ↓ = Key Down...
- Page 18 Front Housing to Main Lens Perimeter Earpiece Medallion to Main Lens Perimeter Earpiece Medallion to Main Lens Perimeter Front Housing to Rear Cover Perimeter Main Lens View Area to Main Display Active Area Skew Main Lens View Area to Main Display Active Area Skew Camera Lens Artwork to Camera Bezel Concentricity Camera Bezel to Rear Cover Perimeter Flash Lens to Rear Cover Perimeter...
- Page 19 24v ↑/↓ Volume Key/SIM Card Tray Protrude (key up and key down) 25p ↑/↓ Power Key Protrude (key up and key down) 26T, 26B Front Housing – Top/Bottom to Main Lens Recess 27L, 27R Front Housing – Side Recess...
- Page 20 ASSY,HSG,FRNT,PROTO, QUANTUM TITANIUM/TITANIUM ASSY,HSG,FRNT,PROTO, QUANTUM DK TITANIUM/DARK Ti ASSY,HSG,FRNT,PROTO, QUANTUM RED LAC/RED LAC ASSY,PWA,XCVR,PORT QUANTUM LATAM ASSY,PWA,XCVR,PORT QUANTUM MAXX ASSY,PWA,XCVR,PORT QUANTUM 64GB MAXX ASSY,HSG,REAR,TOP CARRIER, QUANTUM MAXX HSG,REAR,BOT CARRIER, W/ANTENNA, QUANTUM ASSY,HSG,REAR,COVER, QUARK RED ASSY,HSG,REAR,COVER, PWR KEY + M LOGO, QUARK MAXX DK ASSY,HSG,REAR,COVER, PWR KEY + M LOGO, QUARK MAXX RED ASSY,HSG,REAR,COVER, BALLISTIC NYLON, QUARK MAXX ASSY,HSG,REAR,COVER, BALLISTIC NYLON, QUARK MAXX 64GB...
- Page 21 GROMMET,PROX, QUARK SEAL,LOUD SPEAKER,QUARK ASSY,FLXCKT,MDL,20MP,REAR IMGR ASSY,FLXCKT,HSJ/VIB, QUARK ASSY,FLXCKT,MDL,2MP, FF IMGR DIE CUT,ADHES,PCB, QUARK POWER BUTTON ASSEMBLY, LICORICE ASSY,PRD OTH,PWR BUTTON, LAQUER RED, QUARK ASSY,PRD OTH,PWR BUTTON, QUARK COLOR MATCH RED ASSY,HSG,SIM TRAY, QUARK LIC ASSY,HSG,SIM TRAY, QUARK LAQUER RED ASSY,HSG,SIM TRAY, QUARK COLOR MATCH RED DIE CUT,ADHES,HT SPREADER, QUARK GROMMET,MIC,QUARK...
- Page 22 1.61 SPCR,EARPC SPEAKER, QUARK 1.62 SCRN,MESH,MICROPHONE,QUARK 1.63 SCRN,MESH,MICROPHONE,QUARK ASSY,SPKR,QUARK ASSY,FLXCKT,AUDIO, QUARK GSKT,CNDT,20MP REAR FACING IMAGER, QUARK SEAL,GSKT,HSET JCK CONN,JACK,HEADSET,3.5 MM DIA DIE CUT,ADHES,HSET JACK, OLYMPUS...
- Page 23 ALERT DEVICE,VIBR,MOTOR, ROTARY, 11.75 MM X X 4.55 MM MOTOR BODY DIE CUT,ADHES,VIBRATOR, ULTRA SCRN,MIC,MESH 3.10 PAD,CNDT,FF IMAGER, QUARK 3.11 HSG,REAR,TOP CARRIER, DECORATED, QUARK MAXX 3.12 GSKT,MIC,MIC, QUARK 3.13 LENS,CAMR,QUARK 3.14 PAD,CNDT,BEZEL, CAMERA, QUARK 3.15 DIE CUT,ADHES,TOP CARRIER, QUARK MAXX ASSY,BZL,CAMERA, QUARK MAXX Ti ASSY,BZL,CAMERA, QUARK MAXX DK Ti ASSY,BZL,CAMERA, QUARK MAXX BALLISTIC DK Ti...
- Page 24 Volume Key/ SIM Card Tray Rear Housing Battery Spacer Bracket Rear-Housing Top Carrier Rear-Facing Rear-Facing LED Flash Microphone Microphone Bottom Carrier Top Carrier Imager Bezel Imager Lens Mesh Gasket Loudspeaker Headset Jack Vibrator Front-Housing Earpiece Acoustic Power Key Microphone Speaker Gasket Mesh Rear-Facing...
- Page 25 The following tools are required to disassemble the DROID TURBO / Moto MAXX phone. Thin Corner Snap Stick 0000040826 Blackstick 5IP Torx Bit Thin Plastic Spudger Wire Cutting Pliers (Steel, 20 Degree-Angle Head, 13/32" Jaw Length) Tweezers (Plastic or Plastic-Tipped) ESD Mat and Wrist Strap Gloves or Finger Collets Isopropyl (ISP) Alcohol...
- Page 26 Use a fingernail to completely remove the Volume Key/SIM Card Tray from the assembly.
- Page 27 Inspect the Water Detection Label (WDL) visible through the Front Housing opening, as shown below, to verify it is correctly placed and for signs of activation.
- Page 28 At the Volume Key/SIM Card Tray slot, use a fingernail to lift the Rear Housing and create a gap between the Rear Housing and Front Housing. Starting at the Volume Key/SIM Card Tray opening, slide the Thin Corner Snap Stick under the edges of the Rear Housing to release the snaps.
- Page 29 Release the snaps on the sides and top of the Rear Housing in the sequence shown. Continue releasing the snaps around the perimeter of the assembly using the Thin Corner Snap Stick. Hold the phone in the center of the Rear Housing and Main Lens to avoid re-engaging snaps as you release the snaps around the perimeter.
- Page 30 When all of the snaps have been released, rotate the Rear Housing out and down as shown to separate the adhesive and remove the Rear Housing. The Top Battery Spacer adheres to the Rear Housing and Battery, and may remain adhered to the Rear Housing when it is removed.
- Page 31 Use the pointed end of the Blackstick to push the LED Flash out of the Rear Housing.
- Page 32 Use a finger to push the Rear-Facing Imager Bezel out of the Rear Housing.
- Page 33 Use the Tweezers to remove the 2 Microphone Meshes from the Rear Housing.
- Page 34 Remove the Rear-Facing Imager Lens only if it is defective or damaged. After you remove the Rear-Facing Imager Lens, you cannot reuse it. Use the flat end of the Blackstick to remove the Rear-Facing Imager Lens.
- Page 35 Remove the Top Carrier Microphone Gasket only if it is defective or damaged. After you remove the Top Carrier Microphone Gasket, you cannot reuse it. Use the flat end of the Blackstick to remove the Top Carrier Microphone Gasket.
- Page 36 Remove the 4 5IP Screws from the Bottom Carrier. After you remove the 5IP Screws, you cannot reuse them. Slide the Bottom Carrier down and out of the assembly.
- Page 37 Remove the 4 5IP Screws from the Top Carrier. After you remove the 5IP Screws, you cannot reuse them. Insert the Tweezers into 1 of the 2 openings in the Top Carrier. Gently push outward to release the side snaps. Do not push outward any farther than necessary to release the side snaps.
- Page 38 Lift and rotate the Top Carrier away from the assembly.
- Page 39 Remove the Loudspeaker only if it is defective or damaged. If the Loudspeaker will be reused, skip this step. After you remove the Loudspeaker, you cannot reuse it. Use the flat end of the Blackstick to pry the Loudspeaker from the Top Carrier.
- Page 40 Remove the Headset Jack only if it is defective or damaged. If the Headset Jack will be reused, skip this step. After you remove the Headset Jack, you cannot reuse it. Insert the pointed end of the Blackstick into the Headset Jack.
- Page 41 Remove the Vibrator only if it is defective or damaged. If the Vibrator will be reused, skip this step. After you remove the Vibrator, you cannot reuse it. Hold the Retaining Tab open. With the Retaining Tab open, push the vibrator out of the Top Carrier.
- Page 42 Failure to adhere to Safety Critical Note(s) may Handle the Battery Pack with care. If dropped to the increase risk of rupture, burning, or failure to floor, it may be internally damaged and must be function safely when used by the customer. Refer scrapped.
- Page 43 Lift the key side of the PCB and rotate the PCB to the Display Flex side of the assembly. Do not lift the Display Flex side of the PCB. Lifting the Display Flex side of the PCB may damage the Display Flex.
- Page 44 Disconnect the Display Flex from the PCB. Do not close the ZIF door during service unless a flex is inserted in the ZIF Connector.
- Page 45 Remove the Power Key only if it is defective or damaged. After you remove the Power Key, you cannot reuse it. Use the Wire Cutting Pliers to cut the 2 barbed posts on the Power Key. Remove the Power Key from the Front Housing.
- Page 46 Remove the Earpiece Speaker only if it is defective or damaged. After you remove the Earpiece Speaker, you cannot reuse it. Use the flat end of the Blackstick to pry the Earpiece Speaker out of the Front Housing.
- Page 47 Use the Tweezers to remove the Acoustic Gasket from the Front Housing.
- Page 48 Remove the Front-Housing Microphone Meshes only if they are defective or damaged. After you remove the Front-Housing Microphone Meshes, you cannot reuse them. Use the Tweezers to remove the 2 Microphone Meshes from the Front Housing.
- Page 49 Use the Tweezers to remove the Kapton tape from the Front-Facing Imager ZIF Connector. After you remove the Kapton Tape, you cannot reuse it. Use the flat end of the Blackstick to open the Front-Facing Imager ZIF Connector door. Remove the Front-Facing Imager from the connector.
- Page 50 Use the Tweezers to remove the Kapton tape from the Rear-Facing Imager ZIF Connector. After you remove the Kapton Tape, you cannot reuse it. Use the flat end of the Blackstick to open the Rear-Facing Imager ZIF Connector door. Remove the Rear-Facing Imager from the connector.
- Page 51 Use the Tweezers to remove the Kapton tape from the Headset Jack Flex ZIF Connector. After you remove the Kapton Tape, you cannot reuse it. Use the flat end of the Blackstick to open the Headset Jack Flex ZIF Connector door. Remove the Headset Jack Flex from the connector.
- Page 52 Failure to adhere to Safety Critical Note(s) may Handle the Battery Pack with care. If dropped to the increase risk of rupture, burning, or failure to floor, it may be internally damaged and must be function safely when used by the customer. Refer scrapped.
- Page 53 Slide the Thin Plastic Spudger between the Battery and the PCB to separate the adhesive. Do not insert the Thin Plastic Spudger farther than 10 mm under the Battery. Inserting the Thin Plastic Spudger farther than 10 mm under the Battery may result in damage to the Thermal Spreader on the PCB.
- Page 54 Lift the Battery away from the PCB. Do not bend the PCB or the Battery.
- Page 55 Failure to adhere to Safety Critical Note(s) may Handle the Battery Pack with care. If dropped to the increase risk of rupture, burning, or failure to floor, it may be internally damaged and must be function safely when used by the customer. Refer scrapped.
- Page 56 Failure to adhere to Safety Critical Note(s) may Handle the Battery Pack with care. If dropped to the increase risk of rupture, burning, or failure to floor, it may be internally damaged and must be function safely when used by the customer. Refer scrapped.
- Page 57 Starting at the corner near the NFC flex, peel the NFC Antenna away from the Battery. Verify that no adhesive from the NFC Antenna is left on the Battery.
- Page 58 Remove the Microphone Grommets only if they are defective or damaged. If the Microphone Grommets will be reused, skip this step. After you remove the Microphone Grommets, you cannot reuse them. Use the Tweezers to remove the 5 Microphone Grommets from the PCB.
- Page 59 Remove the IR LED Seals only if they are defective or damaged. If the IR LED Seals will be reused, skip this step. After you remove the IR LED Seals, you cannot reuse them. Use the Tweezers to remove the 3 IR LED Seals from the PCB.
- Page 60 Remove the Proximity Grommet only if it is defective or damaged. If the Proximity Grommet will be reused, skip this step. After you remove the Proximity Grommet, you cannot reuse it. Use the Tweezers to remove the Proximity Grommet from the PCB.
- Page 61 The following tools are required for parts refresh of the DROID TURBO / Moto MAXX phone. Front Housing Processes Fixture 4-00-U4-10000 Battery Adhesive Assembly Fixture 4-00-U5-10000 Earpiece Speaker Press Tool 4-00-U4-10000...
- Page 62 Press 19501980 Blackstick Tweezers (Plastic or Plastic-Tipped) ESD Mat and Wrist Strap Gloves or Finger Collets Isopropyl (ISP) Alcohol...
- Page 63 Remove the Flex Shims only if they are damaged or if thermal work will be performed on the PCB. After you remove them, you cannot reuse them. Use the Tweezers to remove the Flex Shims for the following components: ― Front-Facing Imager Flex ―...
- Page 64 Remove the WiFi Pad only if it is damaged or if thermal work will be performed on the PCB. After you remove it, you cannot reuse it. Use the Tweezers to remove the WiFi Pad. Remove the Copper Tape only if it is damaged.
- Page 65 Use the flat end of the Blackstick and ISP Alcohol to remove the PCB Adhesive from the PCB. Use the flat end of the Blackstick and ISP Alcohol to remove the Battery Spacer Bracket Adhesive from the PCB.
- Page 66 Remove the Thermal Spreader only if it is damaged. After you remove it, you cannot reuse it. Use the flat end of the Blackstick to remove the Thermal Spreader from the PCB. Use the flat end of the Blackstick and ISP Alcohol to remove all Thermal Spreader adhesive from the PCB.
- Page 67 ASSY,SPKR,QUARK SEAL,GSKT,HSET JCK CONN,JACK,HEADSET,3.5 MM DIA DIE CUT,ADHES,HSET JACK, OLYMPUS ALERT DEVICE,VIBR,MOTOR, ROTARY, 11.75 MM X X 4.55 MM MOTOR BODY DIE CUT,ADHES,VIBRATOR, ULTRA HSG,REAR,TOP CARRIER, DECORATED, QUARK MAXX 3.11 GSKT,MIC,MIC, QUARK 3.12 LENS,CAMR,QUARK 3.13 PAD,CNDT,BEZEL, CAMERA, QUARK 3.14 DIE CUT,ADHES,TOP CARRIER, QUARK MAXX 3.15...
- Page 68 Use the flat end of the Blackstick and ISP Alcohol to remove the Top Carrier Adhesive from the Top Carrier. Apply the Top Carrier Adhesive to the Top Carrier. Do not remove the outer adhesive liner from the Top Carrier Adhesive until Rear Housing Assembly.
- Page 69 Remove the adhesive liner and place the Headset Jack in the pocket of the Top Carrier. Press the Headset Jack into the Top Carrier pocket. Do not damage the Headset Jack contacts when pressing it into the Top Carrier. Remove the adhesive liner and place the Loudspeaker in the pocket of the Top Carrier.
- Page 70 Remove the adhesive liner and press the Vibrator into the pocket of the Top Carrier. Do not damage the Vibrator contacts when pressing it into the Top Carrier. 10. Remove the adhesive liner and place the Microphone Gasket into the recess on the Top Carrier.
- Page 71 Failure to adhere to Safety Critical Note(s) may Handle the Battery Pack with care. If dropped to the increase risk of rupture, burning, or failure to floor, it may be internally damaged and must be function safely when used by the customer. Refer scrapped.
- Page 72 Use the flat end of the Blackstick and ISP Alcohol to remove the Battery Adhesive and Battery Adhesive tab from the Battery.
- Page 73 If the Battery foil pack is wrinkled, slide the flat edge of the Blackstick against the foil pack to smooth out all wrinkles until the surface is smooth as shown. Remove the Battery Adhesive from the carrier. Place the Battery Adhesive over the alignment pins in the Battery Adhesive Assembly Fixture (4-00-U5-10000).
- Page 74 Close the fixture lid. Place the Battery in the fixture.
- Page 75 Press down on the Battery to secure the Battery Adhesive to the Battery. Remove the Battery from the fixture. Remove the Battery Adhesive carrier, peeling from the connector side of the Battery toward the Battery Adhesive tab.
- Page 76 10. Fold the Battery Adhesive tab over and secure it to the Battery.
- Page 77 ASSY,HSG,FRNT,PROTO, QUANTUM TITANIUM/TITANIUM ASSY,HSG,FRNT,PROTO, QUANTUM DK TITANIUM/DARK Ti ASSY,HSG,FRNT,PROTO, QUANTUM RED LAC/RED LAC SPCR,EARPC SPEAKER, QUARK 1.61 SCRN,MESH,MICROPHONE,QUARK 1.62 SCRN,MESH,MICROPHONE,QUARK 1.63 TRANSDUCER,OTHR,6X12X3,6X12X3MM RCVR F0=200HZ, AAC SEAL,LOUD SPEAKER,QUARK LBL,WATER, DETECT...
- Page 78 Place the assembly in the Front Housing Processes Fixture (4-00-U4-10000) with the main lens facing down. Remove the adhesive liner and insert the Earpiece Speaker into the pocket in the Front Housing. The Earpiece Speaker has a keying feature on the side and only fits in the pocket one way.
- Page 79 Press the Earpiece Speaker for 5 seconds to secure it to the Front Housing. Remove the assembly from the fixture. Place the WDL on the Front Housing pocket between the Power Key and the Volume Key/SIM Card Tray. The WDL must be aligned so that the label can be seen through the Volume Key/SIM Card Tray opening from outside of the assembly.
- Page 80 Remove the adhesive liners and place the 2 Microphone Meshes in the pockets in the Front Housing. Remove the Acoustic Gasket from the Acoustic Gasket carrier. Place the Acoustic Gasket over the alignment pins in the Front Housing Processes Fixture (4- 00-U4-10000).
- Page 81 10. Place the Front Housing in the fixture with the main lens facing up. 11. Press down on the Front Housing to secure the Acoustic Gasket. 12. Remove the assembly from the fixture.
- Page 82 13. Remove the Acoustic Gasket liner.
- Page 83 ASSY,BZL,CAMERA, QUARK MAXX Ti ASSY,BZL,CAMERA, QUARK MAXX DK Ti ASSY,BZL,CAMERA, QUARK MAXX BALLISTIC DK Ti ASSY,BZL,CAMERA, QUARK MAXX BALLISTIC EMPLOYEE EDITION ASSY,PCB,LED FLASH,QUARK DIE CUT,ADHES,FLSH PCB/REAR HOUSING, QUARK ASSY,LENS,FLASH, QUARK ASSY,LENS,FLASH, QUARK BALLISTIC DIE CUT,ADHES,FLSH LENS, QUARK HSG,REAR,CVR + OM, DARK, PWR KEY + M LOGO, QUARK MAXX HSG,REAR,CVR + OM, RED, PWR KEY + M LOGO, QUARK MAXX HSG,REAR,HOUSING,REAR,COVER, DECORATED, NYL + OM, QUARK MAX SCRN,MESH,MICROPHONE,QUARK...
- Page 84 Remove the adhesive liner and place the Rear- Facing Imager Bezel in the Rear Housing. Remove the adhesive liner from the Flash Adhesive and place it on the LED Flash PCB. Remove the adhesive liner from the LED Flash Lenses and place them over the LEDs on the LED Flash PCB.
- Page 85 Remove the adhesive liners and place the 2 Microphone Meshes in the pockets in the Rear Housing. The Microphone Meshes must not obstruct the microphone openings in the Rear Housing. Hold the Rear Housing up to a light source and verify that light is visible through the openings in the Microphone Meshes.
- Page 86 Battery Spacer Thermal Flex Shims WiFi Pad Copper Tape PCB Adhesive Bracket PCB WDLs Spreader Adhesive PCB Assembly Battery to PCB Rear-Facing Headset Jack Front-Facing Proximity Microphone NFC Antenna IR LED Seals Imager Flex Imager Grommet Grommets PCB to Front Housing Top Carrier and Bottom...
- Page 87 The following tools are required to assemble the DROID TURBO / Moto MAXX phone. PCB Processes Fixture 4-00-U3-10000 Front Housing Processes Fixture 4-00-U4-10000...
- Page 88 Press 19501980 Front-Facing Imager Gasket Assembly Fixture 4-00-R8-10000 Battery Roller 5-00-7D-1000 Blackstick 5IP Torx Bit Torque Driver (Adjustable) Tweezers (Plastic or Plastic-Tipped) ESD Mat and Wrist Strap Gloves or Finger Collets Isopropyl (ISP) Alcohol Ionized Air Blower...
- Page 89 ASSY,PWA,XCVR,PORT QUANTUM LATAM ASSY,PWA,XCVR,PORT QUANTUM MAXX ASSY,PWA,XCVR,PORT QUANTUM 64GB MAXX DIE CUT,ADHES,PCB, QUARK DIE CUT,ADHES,HT SPREADER, QUARK DIE CUT,ADHES,BAT SPACER, QUARK MAXX DIE CUT,TAPE, COPPER, 0.14MM, APQ SHIELD, QUARK PAD,20MP IMGR FLX ASSY, QUARK PAD,2MP IMGR FLX ASSY, QUARK PAD,HSJ FLX ASSY, QUARK PAD,DISP FLX ASSY, QUARK LBL,WATER, DETECT N/A (Qty.
- Page 90 Use the Tweezers to place the Front-Facing Imager Shim. The Front-Facing Imager Shim aligns with the etched markings on the PCB. Press down on the Front-Facing Imager Shim to secure it to the PCB. Use the Tweezers to place the Rear-Facing Imager Shim.
- Page 91 Use the Tweezers to place the Display Flex Shim. The Display Flex Shim aligns with the etched markings on the PCB. Press down on the Display Flex Shim to secure it to the PCB. Use the Tweezers to place the WiFi Pad.
- Page 92 10. Set the PCB Processes Fixture (4-00-U3-10000) inlay with side B facing up. 11. Place the PCB on the PCB Processes Fixture with the Shields facing down. 12. Remove the adhesive liners from the Thermal Spreader.
- Page 93 13. Place the Thermal Spreader over the alignment pins on the right side of the PCB Processes Fixture. 14. Press down on the Thermal Spreader to secure it to the PCB.
- Page 94 15. Remove the PCB from the PCB Processes Fixture. 16. Set the PCB Processes Fixture inlay with side A facing up.
- Page 95 17. Set the PCB Processes Fixture bracket in the fixture with side 1 facing up. 18. Place the PCB in the PCB Processes Fixture with the Shields facing up.
- Page 96 19. Remove the Copper Tape from the carrier. 20. Place the Copper Tape over the 2 alignment pins on PCB Processes Fixture Bracket, and the pin on the right side of the PCB Processes Fixture. 21. Place the PCB Processes Fixture and Copper Tape Press Tool (4-00-U3-10000) in the Press (19501980).
- Page 97 22. Press the Copper Tape for 5 seconds to secure it to the PCB. Hold the PCB down by hand to ensure it does not lift out of the fixture when the press is released. 23. Remove the PCB from the PCB Processes Fixture, and the PCB Processes Fixture and Copper Tape Press Tool from the press.
- Page 98 25. Use the Blackstick to bend the Copper Tape around and secure it to the PCB Shield. 26. Remove the PCB Processes Fixture bracket.
- Page 99 27. Set the PCB Processes Fixture inlay with side B facing up. 28. Remove the top PCB Adhesive liner. 29. Place the PCB Adhesive over the alignment pins on the left side of the PCB Processes Fixture.
- Page 100 30. Place the PCB in the PCB Processes Fixture with the Shields facing down. 31. Place the PCB Processes Fixture and PCB Press Tool (4-00-U3-10000) in the press.
- Page 101 32. Press the PCB Adhesive for 10 seconds to secure it to the PCB. 33. Remove the PCB Processes Fixture from the press. The PCB and PCB Adhesive must remain in the fixture. 34. Place the PCB in the PCB Processes Fixture with the Shields facing down.
- Page 102 36. Place the Battery Spacer Bracket Adhesive over the alignment pins in the PCB Processes Fixture. 37. Press down on the Battery Spacer Bracket Adhesive to secure it to the PCB.
- Page 103 38. Remove the PCB from the PCB Processes Fixture. 39. Place the 3 WDLs on the PCB. The WDLs align with the etched markings on the PCB.
- Page 104 Failure to adhere to Safety Critical Note(s) may Handle the Battery Pack with care. If dropped to the increase risk of rupture, burning, or failure to floor, it may be internally damaged and must be function safely when used by the customer. Refer scrapped.
- Page 105 Set the PCB Processes Fixture (4-00-U3-10000) inlay with side A facing up. Place the Battery in the PCB Processes Fixture. Remove the Battery Adhesive liner.
- Page 106 Place the PCB between the outer alignment pins in the PCB Processes Fixture. Press down on the PCB to secure the Battery. Remove the assembly from the fixture. Set the PCB Processes Fixture inlay in the Battery Roller with side B facing up. Set the Battery Roller force to 50 N.
- Page 107 Place the assembly in the PCB Processes Fixture with the Battery facing up. 10. Cycle the Battery Roller 2 times to secure the Battery to the PCB. 1 cycle = 1 forward and 1 backward motion.
- Page 108 11. Remove the assembly from the fixture and Battery Roller. Do not connect the Battery to the PCB until Rear Housing Assembly. Damage to the phone may occur. Failure to adhere to Safety Critical Note(s) may increase risk of rupture, burning, or failure to function safely when used by the customer.
- Page 109 Failure to adhere to Safety Critical Note(s) may Handle the Battery Pack with care. If dropped to the increase risk of rupture, burning, or failure to floor, it may be internally damaged and must be function safely when used by the customer. Refer scrapped.
- Page 110 Remove the PCB Adhesive liner if present. If the PCB Adhesive pulls up from the PCB when removing the liner, use the Blackstick to secure the Adhesive to the PCB. Set the PCB Processes Fixture (4-00-U3- 10000) with side B facing up, and the PCB Process Fixture bracket with side 2 facing up.
- Page 111 Place the assembly in the fixture with the Battery facing up. Remove the NFC Antenna adhesive liner.
- Page 112 Place the NFC Antenna over the alignment pins in the PCB Processes Fixture bracket. Press down on the NFC Antenna to secure it to the Battery. Remove the assembly from the PCB Processes Fixture. Remove the liner from the NFC Antenna.
- Page 113 Verify that the NFC Flex tail is aligned with the slot on the side of the PCB. 10. Fold the NFC Antenna Flex around the PCB edge using the slot in the PCB to align it. Do not damage the NFC Antenna Flex when bending it around the PCB.
- Page 114 ASSY,PWA,XCVR,PORT QUANTUM LATAM ASSY,PWA,XCVR,PORT QUANTUM MAXX ASSY,PWA,XCVR,PORT QUANTUM 64GB MAXX DIE CUT,ADHES,BATTERY, QUARK MAXX ASSY,BAT,LI POLY,EQ40,3800MAH FIXED INDUCTOR,NFC/WC, FLEX, QUARK MAXX ASSY,FLXCKT,HSJ/VIB, QUARK DIE CUT,KAPTON, UNIVERSAL, 6 X 3 Insert the Headset Jack Flex into the Headset Jack ZIF Connector. Use the white line as a guide for insertion depth.
- Page 115 Apply Kapton tape over the Headset Jack ZIF Connector and ZIF Connector door.
- Page 116 ASSY,PWA,XCVR,PORT QUANTUM LATAM ASSY,PWA,XCVR,PORT QUANTUM MAXX ASSY,PWA,XCVR,PORT QUANTUM 64GB MAXX ASSY,FLXCKT,MDL,20MP,REAR IMGR DIE CUT,KAPTON, UNIVERSAL, 12 X 4 Verify that the Rear-Facing Imager ZIF Connector door is open. If the ZIF Connector door is not open, the ZIF Connector may be damaged. From the shield side of the PCB, insert the Rear- Facing Imager Flex into the Rear-Facing Imager ZIF Connector.
- Page 117 Lower the Rear-Facing Imager into the cutout in the PCB. Slide a fingertip across the ZIF Connector door to close it. Place Kapton tape over the Rear-Facing Imager ZIF Connector door.
- Page 118 ASSY,PWA,XCVR,PORT QUANTUM LATAM ASSY,PWA,XCVR,PORT QUANTUM MAXX ASSY,PWA,XCVR,PORT QUANTUM 64GB MAXX ASSY,FLXCKT,MDL,2MP, FF IMGR DIE CUT,KAPTON, UNIVERSAL, 8 X 4 Place the Front-Facing Imager Gasket carrier on the Front-Facing Imager Gasket Assembly Fixture (4-00-R8-10000) with the adhesive side facing up. Match the angled corner of the gasket carrier to the angled corner of the recessed pocket in the fixture.
- Page 119 Place the fixture lid over the Gasket carrier. Match the angled corner of the fixture lid to the angled corner of the recessed pocket in the fixture. Remove the liner from the Front-Facing Imager. Place the Front-Facing Imager face-down in the fixture through the fixture lid.
- Page 120 Remove the Front-Facing Imager from the fixture and verify that the gasket is adhered. Insert the Front-Facing Imager Flex into the Front-Facing Imager ZIF Connector. Use the white line as a guide for insertion depth. Slide a finger of the ZIF Connector door to close Apply Kapton tape over the Front-Facing Imager ZIF Connector and ZIF Connector door.
- Page 121 ASSY,PWA,XCVR,PORT QUANTUM LATAM ASSY,PWA,XCVR,PORT QUANTUM MAXX ASSY,PWA,XCVR,PORT QUANTUM 64GB MAXX SEAL,IR LED N/A (Qty. 3) Apply the 3 IR LED Seals to the 3 IR LEDs on the PCB. Press down on the Seals to secure them to the PCB. Verify that the Seals are flush to the IR LEDs.
- Page 122 ASSY,PWA,XCVR,PORT QUANTUM LATAM ASSY,PWA,XCVR,PORT QUANTUM MAXX ASSY,PWA,XCVR,PORT QUANTUM 64GB MAXX GROMMET,PROX, QUARK Remove the Proximity Grommet from the carrier. Place the Proximity Grommet in position on the Proximity Sensor.
- Page 123 Verify the Proximity Grommet is flush with the PCB and oriented as shown. Press down on the Proximity Grommet to secure the adhesive to the PCB.
- Page 124 ASSY,PWA,XCVR,PORT QUANTUM LATAM ASSY,PWA,XCVR,PORT QUANTUM MAXX ASSY,PWA,XCVR,PORT QUANTUM 64GB MAXX GROMMET,MIC,QUARK 16 (Qty. 2) GROMMET,MIC,QUARK MAXX N/A (Qty. 3)
- Page 125 Use the Tweezers to place the 3 Microphone Grommets on the Battery side of the PCB. Use the Tweezers to place the 2 Microphone Grommets on the Shield side of the PCB.
- Page 126 Failure to adhere to Safety Critical Note(s) may Handle the Battery Pack with care. If dropped to the increase risk of rupture, burning, or failure to floor, it may be internally damaged and must be function safely when used by the customer. Refer scrapped.
- Page 127 Remove the liner from the PCB Adhesive if present. Remove the liner from the Battery Spacer Bracket Adhesive. Insert the Display Flex into the Display Flex ZIF Connector on the PCB. Use the white line as a guide for insertion depth. The white line on the Display Flex must be parallel to the Display Flex ZIF Connector.
- Page 128 Apply Kapton tape over the Display Flex ZIF Connector and ZIF Connector door. Remove the liner from the Front-Facing Imager if present. Spray ionized air on the Front-Facing Imager and the Front Housing pocket to remove any dust particles. Rotate the PCB down into position in the Front Housing.
- Page 129 ASSY,HSG,REAR,TOP CARRIER, QUANTUM MAXX HSG,REAR,BOT CARRIER, W/ANTENNA, QUANTUM SCR,MACH,M1.6 X .35, 2.6MM HD, 5IP 24 (Qty. 8) Remove the liner from the Rear-Facing Imager if present. Spray ionized air on the Rear-Facing Imager and the Top Carrier pocket to remove any dust particles.
- Page 130 Press down on the Top Carrier to engage the 2 side snaps. Slide the Bottom Carrier into position over the PCB. Verify the Battery Flex is beneath the tabs on the Top Carrier.
- Page 131 Insert 4 5IP Screws into the Top Carrier and 4 5IP Screws into the Bottom Carrier. The Top Carrier and the Bottom Carrier must be in position before inserting and tightening the screws. Tighten the 8 5IP Screws to 1.0 in-lbs. (0.11 N∙m) in the order shown.
- Page 132 SPCR, C BATTERY, QUARK MAXX SPCR,BATTERY, TOP, QUARK Remove the Top Battery Spacer liner. Place the Top Battery Spacer over the NFC Antenna and Battery. Align the cutout in the Top Battery Spacer with the tab on the Top Carrier. Press down on the Top Battery Spacer to secure it to the NFC Antenna and Battery.
- Page 133 POWER BUTTON ASSEMBLY, LICORICE ASSY,PRD OTH,PWR BUTTON, LAQUER RED, QUARK ASSY,PRD OTH,PWR BUTTON, QUARK COLOR MATCH RED Place the assembly in the Front Housing Processes Fixture (4-00-U4-10000) with the main lens facing down.
- Page 134 Place the Power Key into the Front Housing Processes Fixture. Pull the fixture lever outward to push the Power Key into the Front Housing. Remove the assembly from the fixture. Press the Power Key several times to verify the tactile response.
- Page 135 HSG,BAT SPACER, QUARK MAXX HSG,BAT SPACER, QUARK MAXX NYL Slide a fingertip over the Battery Flex BtB Connector to connect the Battery to the PCB. Position the Battery Spacer Bracket over the Battery and Battery Spacer Bracket Adhesive on the PCB. Press down on the Battery Spacer Bracket to secure it to the PCB.
- Page 136 Failure to adhere to Safety Critical Note(s) may Handle the Battery Pack with care. If dropped to the increase risk of rupture, burning, or failure to floor, it may be internally damaged and must be function safely when used by the customer. Refer scrapped.
- Page 137 Insert the bottom edge of the assembly into the Rear Housing. The phone assembly must be inserted into the Rear Housing at an angle, bottom edge first, as shown. Prior to assembly, inspect the Battery edges and surfaces to verify they are not dented or deformed and that fixtures and parts that will contact the Battery are free of foreign material.
- Page 138 Engage the upper-right corner snaps. Engage the remaining snaps around the perimeter of the assembly.
- Page 139 Place the assembly in the Front Housing Processes Fixture (4-00-U4-10000) with the Main Lens facing down. Place the assembly and Front Housing Processes Fixture in the Battery Roller (5-00-7D- 1000). Set the Battery Roller force to 50 N.
- Page 140 Cycle the Battery Roller 2 times to secure the Rear Housing. 1 cycle = 1 forward and 1 backward motion. Remove the assembly from the press and fixture.
- Page 141 ASSY,HSG,SIM TRAY, QUARK LIC ASSY,HSG,SIM TRAY, QUARK LAQUER RED ASSY,HSG,SIM TRAY, QUARK COLOR MATCH RED Insert the Volume Key/SIM Card Tray into the Front Housing. Verify the Volume Key/SIM Card Tray is flush with the Rear Housing. Press the Volume Key/SIM Card Tray to verify the tactile response.