About this manual This manual contains service and reference information for the following ThinkPad ThinkPad T510 and T510i MT 4313, 4314, 4339, 4349, 4384, 4484, and 4873 ThinkPad W510 MT 4318, 4319, 4387, 4389, 4391, 4875, and 4876 Use this manual along with the advanced diagnostic tests to troubleshoot problems.
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– Similar units to listed above This practice ensures correct grounding of the units. • If an electrical accident occurs: – Use caution; do not become a victim yourself. – Switch off power. ThinkPad T510, T510i, and W510 Hardware Maintenance Manual...
– Send another person to get medical aid. Safety inspection guide The purpose of this inspection guide is to assist you in identifying potentially unsafe conditions. As each machine was designed and built, required safety items were installed to protect users and service technicians from injury.
The safety notices in this section are provided in the following languages: • English • Arabic • Brazilian Portuguese • French • German • Hebrew • Japanese • Korean • Spanish • Traditional Chinese DANGER DANGER ThinkPad T510, T510i, and W510 Hardware Maintenance Manual...
Laser compliance statement (multilingual translations) The laser compliance statements in this section are provided in the following languages: • English • Arabic • Brazilian Portuguese • French • German • Hebrew • Japanese • Korean • Spanish • Traditional Chinese Chapter 1 Safety information...
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– “FRU identification for CTO, CMV, and GAV products” on page 27 Important: • Advise customers to contact the Lenovo Customer Support Center if they need any assistance in obtaining or installing any software fixes, drivers, and BIOS downloads. Telephone numbers for Lenovo Support are available at: http://www.lenovo.com/support/phone...
MT and 3-digit model, where model = “CTO” (Example: 1829-CTO). Custom Model Variant (CMV) This is a unique configuration that has been negotiated between IBM or Lenovo and the customer. A unique 4-digit MT and 3-digit model is provided to the customer to place orders (Example: 1829-W15). A CMV is a special bid offering.
• eSupport can be used to view the list of key commodities built in a particular machine serial (this is the same record found in PEW). • eSupport can be accessed at the following Web site: http://www.lenovo.com/support • To view the key commodities, click on PARTS INFORMATION, then PARTS LOOKUP. Type in the model type and serial number.
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• “Checkout guide” on page 30 – “Diagnostics using PC-Doctor for DOS” on page 30 – “Lenovo ThinkVantage Toolbox (Lenovo System Toolbox)” on page 33 – “PC-Doctor for Rescue and Recovery” on page 34 – “FRU tests” on page 34 •...
The ThinkPad Notebook has a test program called PC-Doctor for DOS (hereafter called PC-Doctor.) You can detect errors by running the diagnostics test included in PC-Doctor. Note: PC-Doctor for DOS is available at the following Web site: http://www.lenovo.com/support To create the PC-Doctor diagnostic CD, follow the instructions on the Web site.
Configuration utility for DOS. The utility is available on the following Web site: http://www.lenovo.com/support PC-Doctor cannot be used to test a device that is in the docking station, even if the computer supports the docking station.
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Note: After running PC-Doctor, check the time and date on the system and reset them if they are incorrect. Detecting system information with PC-Doctor PC-Doctor can detect the following system information: ThinkPad T510, T510i, and W510 Hardware Maintenance Manual Hardware Info Utility...
You can also run this program as either of the following: • Click Start ➙ All Programs ➙ Lenovo ThinkVantage Tools ➙ System Health and Diagnostics. • Click Start ➙ Control Panel ➙ System and Security ➙ Lenovo's System Health and Diagnostics Windows Vista and Windows XP: Click Start ➙...
1. If two DIMMs are installed, remove one of them and run Diagnostics ➙ Advanced 2. If the problem does not recur, return the DIMM to its place, remove the other one, ThinkPad T510, T510i, and W510 Hardware Maintenance Manual detach it.
Table 1. FRU tests (continued) Applicable test TrackPoint or pointing If the TrackPoint does not work, check the configuration as specified in the BIOS Setup device Utility. If the TrackPoint is disabled, select Automaticto enable it. After you use the TrackPoint, the pointer may drift on the screen for a short time. This drift can occur when a slight, steady pressure is applied to the TrackPoint pointer.
To check the battery pack, do the following: 1. Power off the computer. 2. Remove the battery pack and measure the voltage between battery terminals 1 (+) and 7 (-). See the following figure: ThinkPad T510, T510i, and W510 Hardware Maintenance Manual Voltage (V dc) Ground...
2(+) 1(+) 3. If the voltage is less than +11.0 V dc, the battery pack has been discharged. Note: Recharging will take at least 3 hours, even if the indicator does not turn on. If the voltage is still less than +11.0 V dc after recharging, replace the battery. 4.
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Service Web site: When the latest maintenance diskette and the system program service diskette become available, they will be posted on http://www.lenovo.com/support Restoring the factory contents by using Recovery Disc Set When the hard disk drive or solid state drive is replaced because of a failure, no product recovery program is on the new drive.
Attention: If the user HDP has been forgotten, check whether a master HDP has been set. If it has, it can be used for access to the hard disk drive. If no master HDP is available, neither Lenovo nor Lenovo authorized...
Attention: If User only mode is selected and the user HDP has been forgotten and cannot be made available to the service technician, neither Lenovo nor Lenovo authorized service technicians provide any services to reset the user HDPs or to recover data from the hard disk drive. The hard disk drive can be replaced for a scheduled fee.
• If a “suspend time” has been set on the timer, and the user does not do any operation with the keyboard, the TrackPoint, the hard disk, the parallel connector, or the diskette drive within that time. • If the battery indicator blinks orange, indicating that the battery power is low. ThinkPad T510, T510i, and W510 Hardware Maintenance Manual...
Note: Even if you do not set the low-battery alarm, the charge indicator notifies you when the battery is low, and then the computer enters the power-saving mode automatically. To cause the computer to return from sleep (standby) mode and resume operation, do one of the following: •...
Invalid RFID configuration information area—The EEPROM checksum is not correct. 0190 Critical low-battery error ThinkPad T510, T510i, and W510 Hardware Maintenance Manual FRU or action, in sequence System board. 1. Run BIOS Setup Utility, and save the current setting by pressing F10.
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Table 2. Numeric error codes (continued) Symptom or error 0191 System Security—Invalid Remote Change requested. 0192 System Security— Embedded Security hardware tamper detected. 0193 RF antenna has been removed 0194 The computer has been carried through a security gate 0195 Security hardware tamper detected 0196 Security hardware removed...
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02F6 Software NMI failed 02F7 Fail-safe timer NMI failed 1801 Attached docking station is not supported ThinkPad T510, T510i, and W510 Hardware Maintenance Manual FRU or action, in sequence 1. DIMM. 2. System board. 1. DIMM. 2. System board. 1. Charge the backup battery for more than 8 hours by connecting the ac adapter.
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Inform the following information to the customer: If in the primary bay the customer is using a non-IBM or non-Lenovo hard disk drive (HDD), or an old generation IBM HDD which is not supported by this system, with the risk in mind, the customer can still use it by pressing ESC.
I/O device IRQ conflict. Hibernation error. Fan error. ThinkPad T510, T510i, and W510 Hardware Maintenance Manual FRU or action, in sequence Inform the following information to the customer: If the customer is using a non qualified SSD which is not supported by this system, with the risk in mind, the customer can still use it by pressing ESC.
Table 3. Error messages (continued) Symptom or error Thermal sensing error. Cannot boot from any device. Beep symptoms Table 4. Beep symptoms Symptom or error One beep and a blank, unreadable, or flashing LCD. One long and two short beeps, and a blank or unreadable LCD.
• This policy applies to all ThinkPad Notebooks purchased on 1 January, 2008 or later. • Lenovo will not provide replacement if the LCD is within specification as we cannot guarantee that any replacement LCD will have zero pixel defects.
2. If no error is detected, do not replace any FRUs. 3. If any error is detected, replace the FRU shown by the FRU code. Rerun the test to verify that no more errors exist. Undetermined problems If the diagnostic tests did not identify the adapter or device that has failed, if wrong devices are installed, or if the system simply is not operating, follow these procedures to isolate the failing FRU (do not isolate FRUs that have no defects).
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AHCI when it was manufactured, then to create a RAID array you must first enable RAID in BIOS, create RAID volume, and then reinstall the operating system. All data on the hard disks will be erased during this process. For more information, see “Creating RAID volumes” on page 53. ThinkPad T510, T510i, and W510 Hardware Maintenance Manual...
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Green: status Blinking green: Blinking orange: ThinkPad T510, T510i, and W510 Hardware Maintenance Manual The speaker is on mute. To set the speakers on mute or unmute, press the speaker mute button. The microphone is on mute. None of the recording devices is available while the microphone mute is on by default.
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Table 7. Status indicators (continued) Indicator Meaning Caps lock Green: Sleep (standby for Green: Windows XP) status Blinking green: Battery status Green: Orange: Fast blinking orange: Slow blinking orange: Slow blinking green: Quick blinking orange: The battery status indicator is off: Color sensor status Green: Blinking green:...
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(standby), hibernation, reboot, or detaching or attaching an ac adapter. To change the default brightness level, change the settings of the Power Option in the Control Panel or use the Power Manager. ThinkPad T510, T510i, and W510 Hardware Maintenance Manual ® pointing device.
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Table 8. Fn key combinations (continued) Key combination Description Fn+End The computer display becomes dimmer. The purpose of this method is to change the brightness level temporarily. On Windows Vista, the default brightness level is loaded after sleep (standby), hibernation, reboot, or detaching or attaching an ac adapter.
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CRU; and (2) you may be charged for the replacement CRU if Lenovo does not receive the defective part within thirty (30) days of your receipt of the replacement CRU. See your Lenovo Limited Warranty documentation for full details.
If you replace the system board, you must restore the serial number of the system unit to its original value. Before replacing the system board, save the original serial number by doing the following: 1. Install the LENOVO ThinkPad Hardware Maintenance Diskette Version 1.76 or later, and restart the computer.
When you replace the system board, you must set the UUID on the new system board as follows: 1. Install the LENOVO ThinkPad Hardware Maintenance Diskette Version 1.76 or later, and restart the computer.
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CRU; and (2) you may be charged for the replacement CRU if Lenovo does not receive the defective part within thirty (30) days of your receipt of the replacement CRU. See your Lenovo Limited Warranty documentation for full details.
Before servicing ThinkPad T510, T510i, and W510 Table 9. Removal steps of SIM card Some models of the ThinkPad T510, T510i, and W510 you are servicing might have the SIM card that the customer has installed. If the computer you are servicing has the SIM card, remove it before you start the servicing.
Table 10. Removal steps of battery pack (continued) When installing: Install the battery pack in the slot, and then make sure that the battery latch is in the locked position. 1020 Serial Ultrabay Enhanced device or travel bezel For access, remove this FRU: •...
, but do not remove them. 1040 DIMM (bottom slot) For access, remove these FRUs in order: • “1010 Battery pack” on page 68 • “1030 DIMM slot cover” on page 70 ThinkPad T510, T510i, and W510 Hardware Maintenance Manual...
Table 13. Removal steps of DIMM (bottom slot) Note: If only one DIMM is used on the computer you are servicing, the card must be installed in SLOT-0 ( not in SLOT-1 ( When installing: Insert the notched end of the DIMM into the socket. Press the DIMM firmly, and pivot it until it snaps into the place.
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Table 14. Removal steps of hard disk drive slot cover, HDD and HDD rubber rails or SSD and storage converter Note: Loosen the screw , but do not remove it. Table 15. Removal steps of HDD and HDD rubber rails ThinkPad T510, T510i, and W510 Hardware Maintenance Manual...
Table 16. Removal steps of SSD and storage converter When installing: Make sure that the SSD connector or HDD connector is attached firmly. 1060 Keyboard For access, remove these FRUs in order: • “1010 Battery pack” on page 68 • “1030 DIMM slot cover”...
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Lift the keyboard a little in the direction shown by arrow When installing the keyboard, do as follows: ThinkPad T510, T510i, and W510 Hardware Maintenance Manual until the front edge of the keyboard is detached from the , and then detach the connector...
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Table 18. Installation steps of keyboard 1. Attach the keyboard connector 2. Attach the keyboard so that the keyboard edges are under the frame as shown in this figure. Chapter 9 Removing and replacing a FRU...
For access, remove these FRUs in order: • “1010 Battery pack” on page 68 • “1030 DIMM slot cover” on page 70 • “1060 Keyboard” on page 73 ThinkPad T510, T510i, and W510 Hardware Maintenance Manual ) is housed firmly.
Table 19. Removal steps of DIMM (upper slot) Note: If only one DIMM is used on the computer you are servicing, the card must be installed in SLOT-0 ( not in SLOT-1 ( When installing: Insert the notched end of the DIMM into the socket. Press the DIMM firmly, and pivot it until it snaps into the place.
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Note: Some models might have only two antenna cables in step Step Screw (quantity) M2 × 3 mm, wafer-head, nylon-coated (2) ThinkPad T510, T510i, and W510 Hardware Maintenance Manual Color Torque Silver 0.181 Nm...
Table 20. Removal steps of PCI Express Mini Card for wireless LAN (continued) When installing: • In models with wireless LAN card that has two antenna connectors, plug the gray cable into the jack labeled MAIN or M, and the black cable into the jack labeled AUX or A on the card. If the computer you are servicing has three cables, put the white cable in the cable protection tube as shown in this figure.
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, unplug the jacks by using the removal tool antenna RF connector (P/N: 08K7159) or pick the connectors with your fingers and gently unplug them in direction of the arrow. Step Screw (quantity) M2 × 3 mm, wafer-head, nylon-coated (2) ThinkPad T510, T510i, and W510 Hardware Maintenance Manual Color Silver Torque 0.181 Nm...
Table 21. Removal steps of PCI Express Mini Card for wireless WAN (continued) When installing: Plug the orange cable into the jack labeled MAIN, and the blue cable into the jack labeled AUX on the card. 1100 Keyboard bezel assembly For access, remove these FRUs in order: •...
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When installing: Make sure that the bezel or the card is correctly oriented as shown in this figure. Table 23. Removal steps of keyboard bezel assembly Note: The speaker assembly is attached to the keyboard bezel. ThinkPad T510, T510i, and W510 Hardware Maintenance Manual...
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Table 23. Removal steps of keyboard bezel assembly (continued) Step Screw (quantity) M2 × 4 mm, bind-head, nylon-coated (4) M2 × 14 mm, bind-head, nylon-coated (7) Chapter 9 Color Torque Black 0.181 Nm (1.85 kgfcm) Black 0.181 Nm (1.85 kgfcm) Removing and replacing a FRU...
Table 24. Removal steps of BDC-2.1 Step Screw (quantity) M2 × 3 mm, wafer-head, nylon-coated (1) When installing: Make sure that the connector is attached firmly. 1120 Backup battery For access, remove these FRUs in order: • “1010 Battery pack” on page 68 •...
Table 28. Removal steps of dummy card and spacer Step Screw (quantity) M2 × 3 mm, wafer-head, nylon-coated (4) 1140 Speaker assembly For access, remove these FRUs in order: • “1010 Battery pack” on page 68 • “1030 DIMM slot cover” on page 70 •...
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M2 × 3 mm, wafer-head, nylon-coated (4) When installing: Make sure that the speaker connector is attached firmly. Then route the cables and secure them properly as shown in the figure above. ThinkPad T510, T510i, and W510 Hardware Maintenance Manual Color Torque Silver 0.181 Nm...
1150 Thermal module For access, remove these FRUs in order: • “1010 Battery pack” on page 68 • “1030 DIMM slot cover” on page 70 • “1060 Keyboard” on page 73 • “1100 Keyboard bezel assembly” on page 81 • “1140 Speaker assembly”...
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For the new CPU thermal device/fan, you need to peel the thin film off from the rubbers marked For Switchable Graphics models: ThinkPad T510, T510i, and W510 Hardware Maintenance Manual...
Table 30. Removal steps of thermal module (continued) For Integrated Graphics models: For Workstation models: 1160 CPU For access, remove these FRUs in order: • “1010 Battery pack” on page 68 • “1030 DIMM slot cover” on page 70 • “1060 Keyboard”...
“1080 PCI Express Mini Card for wireless LAN” on page 77 • “1090 PCI Express Mini Card for wireless WAN” on page 79 • “1100 Keyboard bezel assembly” on page 81 ThinkPad T510, T510i, and W510 Hardware Maintenance Manual to release the lock; then remove the CPU...
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Table 32. Removal steps of LCD unit Step Screw cap Screw (quantity) M2.5 × 6 mm, wafer-head, nylon-coated (2) — M2.5 × 6 mm, wafer-head, nylon-coated (2) Step Screw (quantity) M2.5 × 6 mm, wafer-head, nylon-coated (2) Torque Color Black 0.392 Nm (4.0 kgfcm) Black...
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• When you route the cables, make sure that they are not subjected to any tension. Tension could cause the cables to be damaged by the cable guides, or a wire to be broken. ThinkPad T510, T510i, and W510 Hardware Maintenance Manual Color...
Table 32. Removal steps of LCD unit (continued) 1180 Base cover assembly For access, remove these FRUs in order: • “1010 Battery pack” on page 68 • “1020 Serial Ultrabay Enhanced device or travel bezel” on page 69 • “1030 DIMM slot cover” on page 70 •...
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When you replace the base cover, you need to apply the following labels: ThinkPad T510, T510i, and W510 Hardware Maintenance Manual Color Silver...
FCC label Homologation label Serial number label Following labels need to be peeled off from the old base cover, and need to be put on the new base cover. Information label IMEI barcode label Mac address label Vodafone label Israel label Modem label (only for PRC models) China wireless WAN label Modem AMOM label (only for Brazil)
“1020 Serial Ultrabay Enhanced device or travel bezel” on page 69 • “1030 DIMM slot cover” on page 70 • “1040 DIMM (bottom slot)” on page 70 ThinkPad T510, T510i, and W510 Hardware Maintenance Manual Color Silver Torque 0.181 Nm...
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• “1050 Hard disk drive slot cover, hard disk drive and HDD rubber rails or solid state drive and storage converter” on page 71 • “1060 Keyboard” on page 73 • “1070 DIMM (upper slot)” on page 76 • “1080 PCI Express Mini Card for wireless LAN” on page 77 •...
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Note: (Graphics) is only for the Switchable Graphics models and Workstation models. The system board in Integrated Graphics models does not have this chip. For Integrated Graphics models: For Switchable Graphics models: ThinkPad T510, T510i, and W510 Hardware Maintenance Manual...
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Table 35. Location of major sensitive components on the system board (continued) For Workstation models: Table 36. Removal steps of system board and magnesium structure frame Step Screw (quantity) Hex stud, nylon-coated (2) M2 × 7 mm, wafer-head, nylon-coated (3) Chapter 9 Color Torque...
Table 37. Removal steps of LCD bezel assembly (continued) When installing: Make sure that all the latches are attached firmly. 2020 LED sub card For access, remove these FRUs in order: • “1010 Battery pack” on page 68 • “2010 LCD bezel assembly” on page 104 Table 38.
“1080 PCI Express Mini Card for wireless LAN” on page 77 • “1090 PCI Express Mini Card for wireless WAN” on page 79 • “1100 Keyboard bezel assembly” on page 81 ThinkPad T510, T510i, and W510 Hardware Maintenance Manual Color Torque Silver 0.181 Nm...
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• “1170 LCD unit” on page 94 • “2010 LCD bezel assembly” on page 104 Table 40. Removal steps of LCD cable, camera cable, LCD panel, and hinges In step , release the antenna cables from the left and right hinges. Step Screw (quantity) M2.5 ×...
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Table 40. Removal steps of LCD cable, camera cable, LCD panel, and hinges (continued) When installing: Make sure that the LCD cable connector is attached firmly. ThinkPad T510, T510i, and W510 Hardware Maintenance Manual...
Table 40. Removal steps of LCD cable, camera cable, LCD panel, and hinges (continued) Step Screw (quantity) M2 × 3 mm, wafer-head, nylon-coated (4) 2050 Antenna kit and LCD rear cover assembly For access, remove these FRUs in order: • “1010 Battery pack”...
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: Wireless WAN antenna, AUX (blue) : Wireless LAN antenna, AUX (black) : Wireless LAN antenna, 3rd (white) : Wireless LAN antenna, MAIN (gray) : Wireless WAN MAIN (orange) ThinkPad T510, T510i, and W510 Hardware Maintenance Manual...
Chapter 10. Locations This chapter presents the location of ThinkPad T510, T510i, and W510 features and hardware. Front view Status indicators Note: For the description of each indicator, see Chapter 6 “Status indicators” on page 55. Built-in microphone Integrated camera (for some models)
Smart Card slot (for some models) Wireless radio switch IEEE 1394 connector USB/eSATA combo connector (for some models) Universal serial bus (USB) connectors External monitor connector DisplayPort AC power connector RJ-11 (modem) connector USB connector ThinkPad T510, T510i, and W510 Hardware Maintenance Manual...
(1) return instructions, a prepaid shipping label, and a container will be included with the replacement CRU; and (2) you may be charged for the replacement CRU if Lenovo does not receive the defective part within thirty (30) days of your receipt of the replacement CRU. See your Lenovo Limited Warranty documentation for full details.
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Table 42. Parts list—Overall (continued) No. FRU (Overall) System board assembly for T510, integrated, SmartCardReader, non-AMT, non-TPM, no powered USB port • 4313-CTO • 4314-CTO • 4339-CTO • 4349-CTO • 4384-CTO • 4484-CTO • 4873-CTO System board assembly for T510, integrated, SmartCardReader, non-AMT, TPM, no powered USB port •...
— AC adapter (see “AC adapters” on page 195.) LCD FRUs In ThinkPad T510, T510i, and W510, there are following types of LCDs. • 15.6-inch High Definition (HD) LED-backlight LCD (Table 43 “Parts list—15.6-inch HD LED-backlight LCD” on page 171) •...
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French German Greek (U.S. English and Greek layout) Hebrew Hungarian Icelandic Italian Japanese Kazakhstan Korean Latin American Spanish Nordic ThinkPad T510, T510i, and W510 Hardware Maintenance Manual FRU no. 13N7298 13N7299 FRU no. 45N2076 45N2146 45N2216 45N2077 45N2147 45N2217 45N2075...
Table 47. Parts list—Keyboard (continued) Language Norwegian Polish Portuguese Russian Slovak Slovenian Spanish Swiss Thai Traditional Chinese Turkish Turkish F U.K. English U.S. English U.S. English (International, with a Euro symbol) Miscellaneous parts Table 48. Parts list—Miscellaneous parts Screw kit: •...
Recovery discs Windows XP Professional (32 bit) DVDs Windows XP Professional (32 bit) is preinstalled as the operating system in the following models: • 4313-CTO, 7Dx, 7Fx, 88x ThinkPad T510, T510i, and W510 Hardware Maintenance Manual CRU ID 42T5020 42T5105...
• 4319-CTO • 4387-CTO • 4389-CTO • 4391-CTO • 4875-CTO • 4876-CTO Table 57. Parts list—Windows 7 Home Basic (32 bit) recovery DVDs Language Brazilian Portuguese English English (for India) Russian Russian (English-enabled) Serbian-Latin Simplified Chinese Spanish Turkish Windows 7 Home Premium (32 bit) DVDs Windows 7 Home Premium (32 bit) is preinstalled as the operating system in the following models: •...
Table 59. Parts list—Windows 7 Home Premium (64 bit) recovery DVDs (continued) Language Hungarian Japanese Polish Portuguese Romanian Serbian-Latin Simplified Chinese Slovak Slovenian Spanish Traditional Chinese (Hong Kong S.A.R.) Turkish Windows 7 Professional (32 bit) DVDs Windows 7 Professional (32 bit) is preinstalled as the operating system in the following models: •...
USB floppy diskette drive for maintenance diskette USB floppy diskette drive tool kit Test card for integrated Smart Card LENOVO ThinkPad Hardware Maintenance Diskette Version 1.76 or later Note: Download the file from the following Web site: http://www.lenovo.com/support ThinkPad T510, T510i, and W510 Hardware Maintenance Manual...
Lenovo representative for information on the products and services currently available in your area. Any reference to a Lenovo product, program, or service is not intended to state or imply that only that Lenovo product, program, or service may be used. Any functionally equivalent product, program, or service that does not infringe any Lenovo intellectual property right may be used instead.
Trademarks The following terms are trademarks of Lenovo in the United States, other countries or both: Active Protection System Lenovo Rescue and Recovery ThinkLight ThinkPad ThinkVantage TrackPoint Ultrabay UltraNav IBM (used under license) is trademark of the International Business Machines Corporation in the United States, other countries, or both.
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Part Number: 63Y0536_03 (1P) P/N: 63Y0536_03 *63Y0536_03*...