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SX4 SEDAN 2008
Suzuki SX4 SEDAN 2008 Manuals
Manuals and User Guides for Suzuki SX4 SEDAN 2008. We have
5
Suzuki SX4 SEDAN 2008 manuals available for free PDF download: Service Manual, Owner's Manual
Suzuki SX4 SEDAN 2008 Service Manual (1663 pages)
Brand:
Suzuki
| Category:
Automobile
| Size: 65.75 MB
Table of Contents
Table of Contents
5
Precautions for Vehicles Equipped with a Supplemental Restraint (Air Bag) System
8
Precautions
8
General Precautions
11
Exhaust System
11
Warning for Wheel (with Tire) Removal
13
Precautions in Servicing 4WD Model
14
Precautions for Catalytic Converter
14
Propeller Shaft
14
Precautions for Installing Mobile Communication Equipment
15
Precaution for CAN Communication System
15
Precautions for Electrical Circuit Service
15
Air Bag Warning
17
Air Bag System Service Warning
17
Precaution for Vehicle Equipped with ESP® System
18
Brake Caution
18
ABS Caution
18
Wheels and Tires Caution
18
Suspension Caution
18
Fastener Caution
18
Repair Instructions
19
Electrical Circuit Inspection Procedure
19
Intermittent and Poor Connection Inspection
21
Section 0 General Information
23
Maintenance and Lubrication
23
Electronic Stability Program
24
Differential
25
Rear Suspension
28
Vehicle Identification Number
29
Engine Identification Number
29
General Information
31
Fuel Evaporative Emission Control System
32
Maintenance Schedule under Normal Driving
32
Brake Discs and Pads (Front) Inspection
38
Brake Drums and Shoes (Rear) Inspection
38
Inspection
38
Brake Fluid Replacement
39
Brake Hoses and Pipes Inspection
39
Brake Lever and Cable Inspection
39
Clutch Fluid Inspection
39
Clutch Pedal Inspection
39
Steering System Inspection
40
Front Suspension
40
Suspension System Inspection
40
Tires Inspection
40
Wheel Bearing Inspection
40
Wheel Discs Inspection
40
Automatic Transaxle Fluid Cooler Hose
41
Automatic Transaxle Fluid Level Inspection
41
Automatic Transaxle Fluid Replacement
41
Drive Shaft (Axle) Boots Inspection
41
Inspection
41
Manual Transaxle Oil Inspection
41
Manual Transaxle Oil Replacement
41
Propeller Shaft (4WD) Inspection
41
All Latches, Hinges and Locks Inspection
42
Final Inspection for Maintenance Service
42
HVAC Air Filter (if Equipped) Inspection
42
HVAC Air Filter (if Equipped) Replacement
42
Rear Deferential Oil Inspection (4WD)
42
Rear Deferential Oil Replacement (4WD)
42
Transfer Oil Inspection (4WD)
42
Transfer Oil Replacement (4WD)
42
Specifications
43
Tightening Torque Specifications
43
Recommended Fluids and Lubricants
44
Special Tool
44
Special Tools and Equipment
44
Section 1 Engine
45
Precautions
50
Precautions for Engine
50
Engine General Information and Diagnosis
51
Precaution on On-Board Diagnostic (OBD) System
51
Precautions
51
Precautions in Diagnosing Trouble
51
Precautions on Engine Service
51
Precautions for DTC Troubleshooting
52
Precautions of ECM Circuit Inspection
52
Precautions of Electric Throttle Body System Calibration
52
Precaution on CAN Troubleshooting
53
Engine Diagnosis General Description
55
General Description
55
On-Board Diagnostic System Description
55
Statement on Cleanliness and Care
55
Data Link Connector (DLC) Description
58
Engine and Emission Control System Description
58
CAN Communication System Description
59
Air Intake System Description
61
Description of Electric Throttle Body System Calibration
61
Electric Throttle Body System Description
61
Electronic Control System Description
62
Immobilizer Control System
62
Engine and Emission Control Input / Output Table
63
ECM Input / Output Circuit Diagram
64
Schematic and Routing Diagram
64
Engine and Emission Control System Flow Diagram
68
Engine and Emission Control System Diagram
69
Component Location
71
Electronic Control System Components Location
71
Diagnostic Information and Procedures
72
Engine and Emission Control System Check
72
DTC Check
75
Malfunction Indicator Lamp (MIL) Check
75
DTC Clearance
76
Troubleshooting for Communication Error with Scan Tool Using CAN
76
DTC Table
82
Fail-Safe Table
86
Scan Tool Data
88
Engine Basic Inspection
93
Visual Inspection
93
Engine Symptom Diagnosis
95
Malfunction Indicator Lamp Does Not Come on with Ignition Switch on and Engine Stop (but Engine Can be Started)
102
Malfunction Indicator Lamp Remains on after Engine Starts
104
DTC P0010: Camshaft Position Actuator Circuit (for Engine with VVT System)
105
DTC P0011 / P0012: Camshaft Position - Timing Over-Advanced or System Performance / Retarded (for Engine with VVT System)
107
DTC P0031 / P0032: HO2S Heater Control Circuit Low / High (Sensor-1)
109
DTC P0037 / P0038: HO2S Heater Control Circuit Low / High (Sensor-2)
111
DTC P0101: Mass Air Flow Circuit Range / Performance
113
DTC P0102: Mass Air Flow Circuit Low Input
116
DTC P0103: Mass Air Flow Circuit High Input
117
DTC P0106: Manifold Absolute Pressure Range / Performance
119
DTC P0107: Manifold Absolute Pressure Circuit Low Input
120
DTC P0108: Manifold Absolute Pressure Circuit High Input
122
DTC P0111: Intake Air Temperature Circuit Range / Performance
124
DTC P0112: Intake Air Temperature Sensor Circuit Low
126
DTC P0113: Intake Air Temperature Sensor Circuit High
128
DTC P0116: Engine Coolant Temperature Circuit Range / Performance
130
DTC P0117: Engine Coolant Temperature Circuit Low
133
DTC P0118: Engine Coolant Temperature Circuit High
134
DTC P0122: Throttle Position Sensor (Main) Circuit Low
137
DTC P0123: Throttle Position Sensor (Main) Circuit High
139
DTC P0131 / P0132: O2 Sensor (HO2S) Circuit Low Voltage / High Voltage (Sensor-1)
142
DTC P0133: O2 Sensor (HO2S) Circuit Slow Response (Sensor-1)
145
DTC P0134: O2 Sensor (HO2S) Circuit no Activity Detected (Sensor-1)
146
DTC P0137 / P0138: O2 Sensor (HO2S) Circuit Low Voltage / High Voltage (Sensor-2)
148
DTC P0140: O2 Sensor (HO2S) Circuit no Activity Detected (Sensor-2)
151
DTC P0171 / P0172: Fuel System too Lean / Rich
153
DTC P0222: Throttle Position Sensor (Sub) Circuit Low
155
DTC P0223: Throttle Position Sensor (Sub) Circuit High
157
Dtc P0301, P0302, P0303, P0304
160
DTC P0327 / P0328: Knock Sensor Circuit Low / High
162
DTC P0335: Crankshaft Position (CKP) Sensor Circuit
164
DTC P0340: Camshaft Position (CMP) Sensor Circuit
166
DTC P0401 / P0402: Exhaust Gas Recirculation Flow Insufficient Detected / Excessive Detected
169
DTC P0403: Exhaust Gas Recirculation Control Circuit
172
DTC P0420: Catalyst System Efficiency below Threshold
174
DTC P0443: Evaporative Emission System Purge Control Valve Circuit
176
DTC P0462 / P0463: Fuel Level Sensor Circuit Low / High
178
DTC P0480: Fan 1 (Radiator Cooling Fan) Control Circuit
179
DTC P0481: Cooling Fan 2 (A/C Condenser Fan) Control Circuit
181
DTC P0500: Vehicle Speed Sensor (VSS) Malfunction
184
DTC P0532: A/C Refrigerant Pressure Sensor Circuit Low
186
DTC P0533: A/C Refrigerant Pressure Sensor Circuit High
188
DTC P0601 / P0602 / P0607: Internal Control Module Memory Check Sum Error / Control Module Programming Error / Control Module Performance
189
DTC P0616: Starter Relay Circuit Low
190
DTC P0617: Starter Relay Circuit High
191
DTC P1510: ECM Back-Up Power Supply Malfunction
193
DTC P2101: Throttle Actuator Control Motor Circuit Range / Performance
194
DTC P2102: Throttle Actuator Control Motor Circuit Low
196
DTC P2103: Throttle Actuator Control Motor Circuit High
197
DTC P2111: Throttle Actuator Control System - Stuck Open
198
DTC P2119: Throttle Actuator Control Throttle Body Range / Performance
199
DTC P2122: Pedal Position Sensor (Main) Circuit Low Input
201
DTC P2123: Pedal Position Sensor (Main) Circuit High Input
203
DTC P2127: Pedal Position Sensor (Sub) Circuit Low Input
205
DTC P2128: Pedal Position Sensor (Sub) Circuit High Input
208
DTC P2135: Throttle Position Sensor (Main / Sub) Voltage Correlation
210
DTC P2138: Pedal Position Sensor (Main / Sub) Voltage Correlation
213
DTC P2227 / P2228 / P2229: Barometric Pressure Circuit Malfunction
215
DTC U0073: Control Module Communication Bus off
216
DTC U0101: Lost Communication with TCM
216
DTC U0121: Lost Communication with ABS Control Module
216
DTC U0140: Lost Communication with Body Control Module
216
Troubleshooting for CAN-DTC
217
Inspection of ECM and Its Circuits
222
ECM Power and Ground Circuit Check
244
Fuel Injector Circuit Check
247
Fuel Pump and Its Circuit Check
249
Fuel Pressure Check
252
A/C Condenser Cooling Fan Control System Inspection
253
A/C System Circuits Check
256
Electric Load Signal Circuit Check
260
Radiator Cooling Fan Control System Check .1A-212
262
Idle Speed and IAC Throttle Valve Opening Inspection
263
Repair Instructions
263
Special Tool
264
Special Tools and Equipment
264
Aux. Emission Control Devices
265
Diagnostic Information and Procedures
265
EGR System Inspection (if Equipped)
265
EVAP Canister Purge Inspection
265
EVAP Canister Purge Valve and Its Circuit Inspection
265
Repair Instructions
265
Vacuum Passage Inspection
266
EVAP Canister Purge Valve Inspection
267
Vacuum Hose Inspection
267
EGR Valve Inspection (if Equipped)
268
EGR Valve Removal and Installation (if Equipped)
268
EVAP Canister Inspection
268
PCV Hose Inspection
269
PCV Valve Inspection
269
Special Tool
269
Special Tools and Equipment
269
Engine Control Module (ECM) Removal and Installation
270
Engine Electrical Devices
270
Repair Instructions
270
Electric Throttle Body Assembly On-Vehicle Inspection
271
Manifold Absolute Pressure (MAP) Sensor Inspection (if Equipped)
271
Electric Throttle Body System Calibration
273
Accelerator Pedal Position (APP) Sensor Assembly Inspection
274
Accelerator Pedal Position (APP) Sensor Assembly On-Vehicle Inspection
274
Accelerator Pedal Position (APP) Sensor Assembly Removal and Installation
274
Engine Coolant Temperature (ECT) Sensor Removal and Installation
275
Engine Coolant Temperature (ECT) Sensor Inspection
276
Heated Oxygen Sensor (HO2S-1 and HO2S-2) Heater On-Vehicle Inspection (if Equipped)
276
Heated Oxygen Sensor (HO2S-1 and HO2S-2) Removal and Installation (if Equipped)
276
Camshaft Position (CMP) Sensor Removal and Installation
277
Camshaft Position (CMP) Sensor Inspection
278
Crankshaft Position (CKP) Sensor Removal and Installation
278
Crankshaft Position (CKP) Sensor Inspection
279
Knock Sensor Removal and Installation
279
Main Relay, Fuel Pump Relay, Starting Motor Control Relay, Throttle Actuator Control Relay and Radiator Cooling Fan Relay Inspection
280
Mass Air Flow (MAF) and Intake Air Temperature (IAT) Sensor On-Vehicle Inspection
280
Intake Air Temperature (IAT) Sensor Inspection
281
Mass Air Flow (MAF) and Intake Air Temperature (IAT) Sensor Removal and Installation
281
Specifications
282
Tightening Torque Specifications
282
Engine Construction Description
283
Engine Mechanical
283
General Description
283
Camshaft Position Control (VVT Variable Valve Timing) System Description
285
Compression Check
287
Diagnostic Information and Procedures
287
Engine Vacuum Check
288
Valve Lash (Clearance) Inspection
289
Air Cleaner Filter Inspection and Cleaning
292
Air Cleaner Filter Removal and Installation
292
Air Intake System Components
292
Repair Instructions
292
Air Cleaner Assembly Removal and Installation
293
Cylinder Head Cover Removal and Installation
293
Throttle Body and Intake Manifold Components
295
Electric Throttle Body Assembly Removal and Installation
296
Throttle Body Cleaning
296
Throttle Body On-Vehicle Inspection
296
Intake Manifold Removal and Installation
297
Engine Mountings Components
298
Engine Assembly Removal and Installation
299
Timing Chain Cover Components
304
Timing Chain Cover Removal and Installation
305
Timing Chain Cover Inspection
307
Oil Control Valve Inspection (for Engine with VVT)
308
Oil Control Valve Removal and Installation (for Engine with VVT)
308
Timing Chain and Chain Tensioner Components
309
Timing Chain and Chain Tensioner Removal and Installation
309
Timing Chain and Chain Tensioner Inspection
313
Camshaft, Tappet and Shim Components
314
Camshaft, Tappet and Shim Removal and Installation
315
Camshaft, Tappet and Shim Inspection
318
Valves and Cylinder Head Components
321
Valves and Cylinder Head Removal and Installation
322
Valves and Cylinder Head Disassembly and Assembly
324
Valves and Valve Guides Inspection
327
Cylinder Head Inspection
329
Pistons, Piston Rings, Connecting Rods and Cylinders Components
330
Valve Spring Inspection
330
Pistons, Piston Rings, Connecting Rods and Cylinders Removal and Installation
331
Pistons, Piston Rings, Connecting Rods and Cylinders Disassembly and Assembly
332
Cylinders, Pistons and Piston Rings Inspection
333
Piston Pins and Connecting Rods Inspection
335
Crank Pin and Connecting Rod Bearings Inspection
337
Main Bearings, Crankshaft and Cylinder Block Components
340
Main Bearings, Crankshaft and Cylinder Block Removal and Installation
341
Crankshaft Inspection
344
Main Bearings Inspection
346
Cylinder Block Inspection
350
Flywheel Inspection
350
Rear Oil Seal Inspection
350
Sensor Plate Inspection
350
Specifications
351
Tightening Torque Specifications
351
Recommended Service Material
352
Special Tool
352
Special Tools and Equipment
352
Engine Lubrication Description
354
Engine Lubrication System
354
General Description
354
Diagnostic Information and Procedures
355
Oil Pressure Check
355
Oil Pan and Oil Pump Strainer Components
356
Repair Instructions
356
Oil Pan and Oil Pump Strainer Removal and Installation
357
Oil Pan and Oil Pump Strainer Cleaning
358
Oil Pump Components
359
Oil Pump Disassembly and Reassembly
359
Oil Pump Removal and Installation
359
Oil Pump Inspection
360
Recommended Service Material
362
Special Tool
362
Special Tools and Equipment
362
Specifications
362
Tightening Torque Specifications
362
Coolant Description
363
Cooling System Description
363
Engine Cooling System
363
General Description
363
Coolant Circulation
364
Schematic and Routing Diagram
364
Diagnostic Information and Procedures
365
Engine Cooling Symptom Diagnosis
365
Cooling System Components
366
Repair Instructions
366
Coolant Level Check
367
Cooling System Draining
367
Engine Cooling System Inspection and Cleaning
367
Cooling System Flush and Refill
368
Cooling Water Pipes or Hoses Removal and Installation
368
Thermostat Inspection
369
Thermostat Removal and Installation
369
Radiator Cooling Fan Assembly On-Vehicle Inspection
370
Radiator Cooling Fan Assembly Removal and Installation
370
Radiator Cooling Fan Relay Inspection
370
Radiator Cooling Fan Disassembly and Reassembly
371
Radiator On-Vehicle Inspection and Cleaning
371
Radiator Removal and Installation
371
Water Pump / Generator Drive Belt Removal and Installation
372
Water Pump / Generator Drive Belt Tension Inspection and Adjustment
372
Water Pump Removal and Installation
373
Recommended Service Material
374
Special Tools and Equipment
374
Specifications
374
Tightening Torque Specifications
374
Water Pump Inspection
374
Fuel System
375
Precautions
375
Precautions on Fuel System Service
375
Fuel Delivery System Description
376
Fuel Pump Description
376
Fuel System Description
376
General Description
376
Diagnostic Information and Procedures
377
Fuel Delivery System Diagram
377
Fuel Pressure Inspection
377
Schematic and Routing Diagram
377
Fuel Cut Operation Inspection
378
Fuel System Components
379
Repair Instructions
379
Fuel Hose Disconnecting and Reconnecting
380
Fuel Pressure Relief Procedure
381
Fuel Leakage Check Procedure
382
Fuel Lines On-Vehicle Inspection
382
Fuel Pipe Removal and Installation
382
Fuel Injector On-Vehicle Inspection
383
Fuel Injector Removal and Installation
383
Fuel Injector Inspection
384
Fuel Filler Cap Inspection
386
Fuel Tank Inlet Valve Inspection
386
Fuel Tank Inlet Valve Removal and Installation
386
Fuel Tank Removal and Installation
387
Fuel Tank Inspection
388
Fuel Pump Assembly Removal and Installation
389
Fuel Pump On-Vehicle Inspection
389
Fuel Tank Purging Procedure
389
Main Fuel Level Sensor Removal and Installation
390
Fuel Pump Inspection
391
Specifications
391
Tightening Torque Specifications
391
Special Tool
392
Special Tools and Equipment
392
General Description
393
Ignition System
393
Ignition System Construction
393
Ignition System Wiring Circuit Diagram
394
Schematic and Routing Diagram
394
Component Location
395
Ignition System Components Location
395
Diagnostic Information and Procedures
396
Ignition Spark Test
396
Ignition System Check
396
Ignition System Symptom Diagnosis
396
Reference Waveform of Ignition System
396
High-Tension Cord Removal and Installation
398
Repair Instructions
398
High-Tension Cord Inspection
399
Spark Plug Inspection
399
Spark Plug Removal and Installation
399
Ignition Coil Assembly (Including Ignitor) Inspection
400
Ignition Coil Assembly (Including Ignitor) Removal and Installation
400
Ignition Timing Inspection
400
Special Tools and Equipment
401
Specifications
401
Tightening Torque Specifications
401
Cranking System Circuit Diagram
402
Cranking System Symptom Diagnosis
402
Diagnostic Information and Procedures
402
Schematic and Routing Diagram
402
Starting System
402
Cranking System Test
404
Repair Instructions
405
Starting Motor Dismounting and Remounting
405
Starting Motor Components
406
Starting Motor Inspection
407
Cranking System Specifications
410
Recommended Service Material
410
Special Tools and Equipment
410
Specifications
410
Tightening Torque Specifications
410
Battery Description
411
Charging System
411
General Description
411
Generator Description
412
Battery Inspection
413
Diagnostic Information and Procedures
413
Generator Symptom Diagnosis
414
Generator Test (Undercharged Battery Check)
414
Generator Test (Overcharged Battery Check)
415
Battery Dismounting and Remounting
416
Jump Starting in Case of Emergency
416
Repair Instructions
416
Water Pump / Generator Drive Belt Tension Inspection and Adjustment
417
Generator Dismounting and Remounting
418
Water Pump / Generator Drive Belt Removal and Installation
418
Generator Components
419
Generator Inspection
420
Charging System Specifications
422
Specifications
422
Tightening Torque Specifications
422
Diagnostic Information and Procedures
423
Exhaust System
423
Exhaust System Check
423
Exhaust System Description
423
General Description
423
Exhaust System Components
424
Repair Instructions
424
Exhaust Manifold Removal and Installation
425
Exhaust Pipe and Muffler Removal and Installation
426
Specifications
426
Tightening Torque Specifications
426
Section 2 Suspension
427
Precautions
429
Precautions on Suspension
429
Diagnostic Information and Procedures
430
Suspension General Diagnosis
430
Suspension, Wheels and Tires Symptom Diagnosis
430
Front Suspension
432
Front Suspension Construction
432
General Description
432
Front Wheel Alignment Construction
433
Front Wheel Alignment Inspection and Adjustment
433
Repair Instructions
433
Camber and Caster Check
434
Front Strut Assembly Components
435
Steering Angle Check and Adjustment
435
Front Strut Assembly Removal and Installation
436
Front Strut Assembly Disassembly and Reassembly
437
Front Strut Assembly Check
438
Front Wheel Hub and Steering Knuckle Components
439
Front Wheel Hub, Steering Knuckle and Wheel Bearing Removal and Installation
439
Front Wheel Bearing and Wheel Hub Inspection
443
Suspension Control Arm Bush Disassembly and Assembly
444
Suspension Control Arm Removal and Installation
444
Suspension Control Arm / Steering Knuckle Check
445
Suspension Control Arm Bush Inspection
445
Suspension Control Arm Joint Check
445
Front Suspension Frame, Stabilizer Bar And/Or Bush Components
446
Front Suspension Frame, Stabilizer Bar And/Or Bush Removal and Installation
446
Front Stabilizer Bar, Bush And/Or Joint Check
449
Front Suspension Fasteners Check
449
Front Suspension Frame Check
449
Specifications
450
Tightening Torque Specifications
450
Recommended Service Material
451
Special Tool
451
Special Tools and Equipment
451
Rear Suspension
452
Rear Suspension Components
452
Repair Instructions
452
Rear Shock Absorber Removal and Installation
453
Rear Wheel Alignment Inspection
453
Rear Coil Spring Removal and Installation
455
Rear Shock Absorber Bush Inspection
455
Rear Shock Absorber Inspection
455
Rear Axle Removal and Installation
457
Spring Upper Seat / Spring Lower Seat Inspection
457
Rear Axle and Coil Spring Inspection
458
Rear Axle Bush Inspection
458
Rear Wheel Hub Assembly Inspection
459
Rear Wheel Hub Assembly Removal and Installation
459
Specifications
461
Tightening Torque Specifications
461
General Description
462
Precautions
462
Precautions in Wheels and Tires Servicing
462
Tires Description
462
Wheels and Tires
462
Wheels Description
463
Irregular And/Or Premature Wear Description
464
Radial Tire Waddle Description
464
Wear Indicators Description
464
Balancing Wheels Description
465
Radial Tire Lead / Pull Description
465
Repair Instructions
466
Tire Rotation
466
Wheel (with Tire) Removal and Installation
466
Wheel Balance Inspection and Adjustment
466
Wheel Discs Inspection
466
Specifications
467
Tire Mounting and Dismounting
467
Tire Repair
467
Section 3 Driveline / Axle
469
Precautions
471
Precautions on Driveline / Axle
471
Component Location
472
Drive Shaft / Axle
472
Front
472
Front Drive Shaft Assembly Components Location
472
Front Drive Shaft Construction
472
General Description
472
Diagnostic Information and Procedures
473
Front Drive Shaft Components
473
Possible Cause
473
Abnormal Noise
473
Front Drive Shaft Symptom Diagnosis
473
Repair Instructions
473
Front Drive Shaft Assembly On-Vehicle Inspection
474
Front Drive Shaft Assembly Removal and Installation
474
Front Drive Shaft Disassembly and Reassembly
475
Center Shaft and Center Bearing Support Disassembly and Reassembly (if Equipped)
483
Specifications
484
Tightening Torque Specifications
484
Recommended Service Material
485
Special Tool
485
Special Tools and Equipment
485
General Description
486
Rear
486
Rear Drive Shaft Components
486
Rear Drive Shaft Construction
486
Repair Instructions
486
Rear Drive Shaft Assembly Removal and Installation
487
Rear Drive Shaft Disassembly and Reassembly
487
Recommended Service Material
489
Special Tool
489
Special Tools and Equipment
489
Specifications
489
Tightening Torque Specifications
489
Differential
490
Precaution for Rear Differential Oil Leakage
490
Precautions
490
Precautions in Diagnosing Trouble
490
Coupling Description
491
General Description
491
Rear Differential Description
491
4WD Control System Description
492
Function of 4WD Control System Component
492
Input / Output Signal Table of 4WD Control Module
493
On-Board Diagnostic System Description
493
CAN Communication System Description
494
4WD Control System Wiring Circuit Diagram
495
Schematic and Routing Diagram
495
4WD Control System Components Location
497
Component Location
497
4WD Control System Check
498
Diagnostic Information and Procedures
498
4WD Control System Operation Inspection
500
4WD Position Indicator Operation Check
500
DTC Check
501
DTC Clearance
501
Visual Inspection
501
DTC Table
502
Fail-Safe Table
502
Scan Tool Data
503
4WD Control Symptom Diagnosis
504
Rear Differential Symptom Diagnosis
504
4WD Position Indicator Does Not Come on at Ignition Switch on but Engine Stops
505
4WD Position Indicator Remains on Steady at Ignition Switch
506
DTC C1240: 4WD Control Module Power Supply Circuit Malfunction
507
DTC C1243: Internal Circuit Malfunction of 4WD Control Module
508
DTC C1250: Coupling Air Temperature Sensor Circuit Open
508
DTC C1251: Coupling Air Temperature Sensor Circuit Short
510
DTC C1252: Coupling Assembly Circuit Open
511
DTC C1253: Coupling Assembly Circuit Short
513
DTC C1254: 2WD/4WD Switch Malfunction
514
DTC U0073: Control Module Communication Bus off
516
DTC U0100: Lost Communication with ECM
516
DTC U0121: Lost Communication with ABS / ESP® Control Module
516
DTC U0155: Lost Communication with Instrument Panel Cluster (IPC) Control Module
516
Inspection of 4WD Control Module and Its Circuits
516
Rear Differential Oil Change
519
Rear Differential Oil Level Check
519
Repair Instructions
519
2WD/4WD Switch Inspection
520
2WD/4WD Switch Removal and Installation
520
4WD Control Module Removal and Installation
520
Coupling Air Temperature Sensor Removal and Installation
520
Coupling Air Temperature Sensor Inspection
521
Coupling Assembly Inspection
521
Rear Differential Mountings Components
522
Front Mounting Arm And/Or Rear Mounting Bracket Assembly Removal and Installation
523
Rear Differential Dismounting and Remounting
523
Rear Mounting Bracket Assembly Disassembly and Reassembly
523
Rear Differential Components
524
Rear Differential Disassembly and Reassembly
525
Rear Differential Inspection
536
Recommended Service Material
537
Special Tools and Equipment
537
Specifications
537
Tightening Torque Specifications
537
Special Tool
538
Diagnostic Information and Procedures
540
General Description
540
Transfer
540
Transfer Description
540
Transfer Symptom Diagnosis
540
Repair Instructions
541
Transfer Oil Change
541
Transfer Oil Level Check
541
Transfer Dismounting and Remounting
542
Transfer Assembly Components
543
Transfer Assembly Disassembly and Reassembly
544
Reduction Drive Gear Assembly Disassembly and Reassembly
546
Reduction Driven Gear Assembly Disassembly and Reassembly
547
Transfer Right Case and Left Case Disassembly and Reassembly
548
Transfer Output Retainer Assembly Disassembly and Reassembly
549
Bevel Gear Tooth Contact Inspection
553
Transfer Assembly Inspection
553
Specifications
555
Tightening Torque Specifications
555
Recommended Service Material
556
Special Tool
556
Special Tools and Equipment
556
Diagnostic Information and Procedures
558
General Description
558
Precautions
558
Propeller Shaft
558
Propeller Shaft Caution
558
Propeller Shaft Construction
558
Propeller Shaft Symptom Diagnosis
558
Propeller Shaft Assembly Removal and Installation
559
Propeller Shaft Inspection
559
Propeller Shaft Joint Check
559
Repair Instructions
559
Specifications
560
Tightening Torque Specifications
560
Section 4 Brakes
561
Precautions
564
Precautions for Brakes
564
Brake Control System and Diagnosis
565
Brakes Construction
565
General Description
565
Precautions
565
Precautions on Brake
565
Brake Pedal Foot Protection System Construction (if Equipped)
566
Brakes Diagnosis Note
566
Diagnostic Information and Procedures
566
Brakes Symptom Diagnosis
567
Brake Pedal Components
569
Brake Pedal Free Height Inspection
569
Brake Pedal Play Inspection
569
Repair Instructions
569
Brake Fluid Level Inspection
570
Excessive Pedal Travel Inspection
570
Air Bleeding of Brake System
571
Brake Light Switch Adjustment
571
Front Brake Hose / Pipe Components
572
Front Brake Hose and Pipe Removal and Installation
573
Brake Hose and Pipe Inspection
574
Rear Brake Hose / Pipe Components
574
Rear Brake Hose and Pipe Removal and Installation
574
Master Cylinder and Brake Booster Components
575
Master Cylinder Reservoir Removal and Installation
576
Master Cylinder Removal and Installation
577
Booster Operation Inspection
578
Master Cylinder Inspection
578
Booster Push Clevis Rod Adjustment
580
Brake Booster Inspection
580
Brake Booster Removal and Installation
580
Special Tool
581
Front Brakes
582
Front Disc Brake Components
582
Repair Instructions
582
Front Disc Brake Pad On-Vehicle Inspection
583
Front Disc Brake Pad Removal and Installation
583
Front Disc Brake Caliper Removal and Installation
584
Front Disc Brake Pad Inspection
584
Front Disc Brake Caliper Disassembly and Assembly
585
Front Brake Disc Removal and Installation
587
Front Disc Brake Caliper Check
587
Front Brake Disc Inspection
588
Recommended Service Material
589
Special Tools and Equipment
589
Specifications
589
Tightening Torque Specifications
589
Rear Brakes
590
Rear Drum Brake Components
590
Repair Instructions
590
Rear Brake Drum and Shoe Inspection
591
Rear Brake Drum Removal and Installation
591
Rear Brake Shoe On-Vehicle Inspection
592
Rear Brake Shoe Removal and Installation
592
Rear Brake Adjuster and Shoe Lever Check
593
Wheel Cylinder Removal and Installation
593
Brake Back Plate Removal and Installation
594
Wheel Cylinder Inspection
594
Recommended Service Material
595
Special Tools and Equipment
595
Specifications
595
Tightening Torque Specifications
595
Parking Brake
596
Parking Brake Cable Components
596
Repair Instructions
596
Parking Brake Cable Removal and Installation
597
Parking Brake Inspection and Adjustment
597
Parking Brake Lever Removal and Installation
598
Specifications
599
Tightening Torque Specifications
599
Abs
600
Precautions
600
Precautions in Diagnosing Troubles
600
Precautions in On-Vehicle Service
600
ABS Description
601
General Description
601
ABS Hydraulic Unit / Control Module Assembly Description
602
CAN Communication System Description
602
ABS Schematic
603
Schematic and Routing Diagram
603
ABS Wiring Circuit Diagram
604
ABS Components Location
606
Component Location
606
ABS Check
607
Diagnostic Information and Procedures
607
ABS Warning Light Check
609
DTC Check
609
EBD Warning Light (Brake Warning Light) Check
609
DTC Clearance
610
DTC Table
610
Ignition Switch
611
Scan Tool Data
611
ABS Warning Light Comes on Steady
614
EBD Warning Light (Brake Warning Light) Comes on Steady
615
Serial Data Link Circuit Check
616
DTC C1013: Control Module Mismatch
619
DTC C1015: G Sensor Circuit (4WD Model)
620
DTC 1016: Brake Light Switch
621
DTC C1021 / C1022 / C1025 / C1026 / C1031 / C1032 / C1035 / C1036: Wheel Speed Sensor Circuit / Sensor or Encoder
622
DTC C1033: Wheel Speed Sensor Deviation
624
DTC C1041 / C1042 / C1045 / C1046 / C1051 / C1052 / C1055 / C1056: Inlet / Outlet Solenoid
625
DTC C1057: Power Supply Voltage too High / too Low
626
DTC C1061: Pump Motor Circuit
627
DTC C1063: Solenoid Valve Power Supply Driver Circuit
628
ABS Hydraulic Unit / Control Module Assembly Power and Ground Circuit Check
629
DTC C1071: Control Module Internal Defect
629
ABS Hydraulic Unit Operation Check
630
Repair Instructions
630
ABS Hydraulic Unit / Control Module Assembly Components
631
ABS Hydraulic Unit / Control Module Assembly On-Vehicle Inspection
632
ABS Hydraulic Unit / Control Module Assembly Removal and Installation
632
Front and Rear Wheel Speed Sensor On-Vehicle Inspection
633
Front Wheel Speed Sensor Removal and Installation
634
Front and Rear Wheel Speed Sensor Inspection
635
Rear Wheel Speed Sensor Removal and Installation (2WD Model)
635
Rear Wheel Speed Sensor Removal and Installation (4WD Model)
635
Front Wheel Speed Sensor Encoder On-Vehicle Inspection
636
Front Wheel Speed Sensor Encoder Removal and Installation
636
Rear Wheel Speed Sensor Encoder On-Vehicle Inspection
636
Rear Wheel Speed Sensor Encoder Removal and Installation
636
G Sensor Inspection (4WD Model)
637
G Sensor Removal and Installation (4WD Model)
637
Special Tool
638
Special Tools and Equipment
638
Specifications
638
Tightening Torque Specifications
638
Electronic Stability Program
639
Precautions
639
Precautions in Diagnosing Troubles
639
Precautions in Hydraulic Unit Operation Check
639
Precautions in On-Vehicle Service
639
Precautions in Sensor Calibration
639
Electronic Stability Program System Description
640
General Description
640
Precautions in Speedometer Test or Other Tests
640
Components of Electronic Stability Program
641
Electronic Stability Program Construction
641
On-Board Diagnosis System Description
643
Warning Light, Indicator Light Description
644
CAN Communication System Description
645
Electronic Stability Program Schematic
646
Schematic and Routing Diagram
646
Electronic Stability Program Wiring Circuit Diagram
647
Component Location
648
Electronic Stability Program Component Location
648
Diagnostic Information and Procedures
650
Electronic Stability Program Check
650
ABS Warning Light Check
652
DTC Check
652
EBD Warning Light (Brake Warning Light) Check
652
ESP® Warning Light Check
652
DTC Table
653
DTC Clearance
657
Fail-Safe Table
657
Scan Tool Data
659
Visual Inspection
660
ESP® Warning Light Does Not Come on at Ignition Switch
661
ESP® Warning Light Comes on Steady
662
ABS Warning Light Comes on Steady
663
ABS Warning Light Does Not Come on at Ignition Switch
663
EBD Warning Light (Brake Warning Light) Comes on Steady
664
Serial Data Link Circuit Check
666
DTC C1016: Brake Light Switch
668
DTC C1017 / C1023: Lateral G Sensor / Yaw Rate Sensor
670
DTC C1020 / C1028: Master Cylinder Pressure Sensor Power Supply Failure / Circuit
670
DTC C1021 / C1022 / C1025 / C1026 / C1031 / C1032 / C1035 / C1036: Wheel Speed Sensor Circuit / Sensor or Encoder
671
DTC C1024: Steering Angle Sensor
673
DTC C1027: ESP® off Switch
673
DTC C1033: Wheel Speed Sensor Deviation
674
DTC C1034 / C1039: Yaw Rate / G Sensor Power Supply Failure / Internal Failure
676
DTC C1037: Steering Angle Sensor Power Supply Failure
677
DTC C1038: Steering Angle Sensor Detect Rolling Counter
678
DTC C1040: ESP® Continuous Operation
679
DTC C1041 / C1042 / C1043 / C1044 / C1045 / C1046 / C1051 / C1052 / C1053 / C1054 / C1055 / C1056: Inlet / Outlet / Cut / Suction Solenoid
679
DTC C1057: Power Supply Voltage too High / too Low
681
DTC C1061: Pump Motor Circuit
682
DTC C1063: Solenoid Valve Power Supply Driver Circuit
683
DTC C1071: Control Module Internal Defect
684
DTC C1075: Steering Angle Sensor Calibration
684
DTC C1091: CAN Invalid Data from ECM
685
DTC C1096: Yaw Rate / G Sensor Message Counter Error
685
DTC U0073: Control Module Communication Bus off
686
DTC U0100: Lost Communication with ECM / PCM
686
DTC U0101: Lost Communication with TCM
686
DTC U0114: Lost Communication with Four-Wheel Drive Clutch Control Module
686
DTC U0123: Lost Communication with Yaw Rate Sensor Module
686
DTC U0126: Lost Communication with Steering Angle Sensor
686
ESP® Hydraulic Unit / Control Module Assembly Power and Ground Circuit Check
686
ESP® Hydraulic Unit Operation Check
688
Repair Instructions
688
Sensor Calibration
688
ESP® Hydraulic Unit / Control Module Assembly On-Vehicle Inspection
689
ESP® Hydraulic Unit / Control Module Assembly Removal and Installation
689
Front Wheel Speed Sensor Encoder On-Vehicle Inspection
691
Front Wheel Speed Sensor Encoder Removal and Installation
691
Front Wheel Speed Sensor Inspection
691
Front Wheel Speed Sensor On-Vehicle Inspection
691
Front Wheel Speed Sensor Removal and Installation
691
Rear Wheel Speed Sensor Encoder On-Vehicle Inspection
691
Rear Wheel Speed Sensor Encoder Removal and Installation
691
Rear Wheel Speed Sensor Inspection
691
Rear Wheel Speed Sensor On-Vehicle Inspection
691
Rear Wheel Speed Sensor Removal and Installation
691
Yaw Rate / G Sensor On-Vehicle Inspection
692
Yaw Rate / G Sensor Removal and Installation
693
Steering Angle Sensor On-Vehicle Inspection
694
Yaw Rate / G Sensor Inspection
694
ESP® off Switch Inspection
695
ESP® off Switch Removal and Installation
695
Steering Angle Sensor Inspection
695
Steering Angle Sensor Removal and Installation
695
Special Tool
696
Special Tools and Equipment
696
Specifications
696
Tightening Torque Specifications
696
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Suzuki SX4 SEDAN 2008 Owner's Manual (278 pages)
Suzuki SX4 Crossover Owner's Manual
Brand:
Suzuki
| Category:
Automobile
| Size: 4.26 MB
Table of Contents
Table of Contents
5
Service Station
4
Location of Warning Messages
6
Warning
8
Fuel Recommendation
11
Fuel Recommendation
12
Gasoline Containing Mtbe
12
Fuel Pump Labeling
12
Before Driving
13
Door Locks
14
Ignition Key Reminder
14
Keys
14
Power Door Locking System
15
Windows
29
Inside Rearview Mirror
31
Mirrors
31
Outside Rearview Mirrors
32
Seat Adjustment
32
Adjusting Seat Position
33
Adjusting Seatbacks
33
Head Restraints
33
Seat Belts and Child Restraint Systems
35
Seat Belt Reminder
39
Shoulder Anchor Height Adjuster
41
Seat Belt Inspection
42
Installation with the Latch System
47
Seat Belt Extender
51
Supplemental Restraint System (Air Bags)
53
Front Air Bags
55
Front Passenger Sensing System
59
Steering Column Controls
65
Ignition Switch
66
Daytime Running Light (D.r.l.) System
70
Lighting/Turn Signal Control Lever
70
Windshield Wiper and Washer Lever
71
Windshield Wipers
71
Windshield Washer
72
Rear Window Wiper/Washer Switch (if Equipped)
73
Tilt Steering Lock Lever (if Equipped)
73
Cruise Control (if Equipped)
74
Horn
76
Remote Audio Controls (if Equipped)
76
Instrument Panel
77
Instrument Panel
78
Instrument Cluster
79
Warning and Indicator Lights
80
Anti-Lock Brake System (Abs) Warning Light
82
Esp" (Electronic Stability Program) Warning Light
82
Oil Pressure Light
83
Driver’s Seat Belt Reminder Light
83
Charging Light
83
Malfunction Indicator Light
84
Air Bag Light
84
Electric Power Steering Light
85
Turn Signal Indicators
86
A/T Selector Position Indicator (if Equipped)
87
Speedometer/Odometer/Trip Meter
88
Fuel Gauge
89
Tachometer
89
ESP OFF" Switch (if Equipped)
90
Hazard Warning Switch
90
Temperature Gauge
90
2Wd/I-AWD (Intelligent All Wheel Drive) Switch (if Equipped)
91
Instrument Light Brightness Control
91
Heated Rear Window and Heated Outside Rearview Mirrors (if Equipped) Switch
92
Cigarette Lighter and Ashtray (if Equipped)
93
Fog Light Switch (if Equipped)
93
Information Display
94
Glove Box
97
Theft Deterrent Light
97
Heating and Air Conditioning System
98
Heating System
99
Conditioning System
102
Automatic Heating and Air Conditioning System
105
Climate Control
105
Audio Systems
109
Basic Operations
112
Listening to a CD
116
Listening to Audio for Aux (Option)
126
Troubleshooting
134
Suzuki SX4 SEDAN 2008 Owner's Manual (47 pages)
Brand:
Suzuki
| Category:
Automobile
| Size: 1.38 MB
Table of Contents
Table of Contents
1
Before Driving
1
Fuel Recommendation
2
Gasoline Engine
2
Gasoline/Ethanol Blends
2
Immobilizer System (if Equipped)
3
Ignition Key Reminder (if Equipped)
3
Keys
3
Side Door Locks
4
Central Door Locking System
4
Door Locks
4
Dead Lock System (if Equipped)
5
Keyless Start System Remote Controller (Type A)
6
Keyless Start System Remote Controller/Keyless Entry System Transmitter
6
Central Door Locking System with the Dead Lock System (if Equipped)
7
Keyless Unlocking/Locking Using the Request Switches
8
Reminder Function
10
Replacement of the Battery
10
Keyless Entry System Transmitter
11
Child-Proof Locks (Rear Side Door)
14
Rear Door
14
Manual Window Control
15
Electric Window Controls
15
Lock Switch
17
Inside Rearview Mirror
18
Outside Rearview Mirrors
18
Adjusting Seat Position
19
Electric Mirrors (if Equipped)
19
Seat Adjustment
19
Adjusting Seatbacks
20
Adjustable Head Restraints (if Equipped)
20
Seat Belts and Child Restraint Systems
21
Lap-Shoulder Belt
23
All Seat Belts Except Rear Center
24
Rear Center Seat Belt
25
Lap Shoulder Belt Type
25
Lap Belt Type
25
Driver's Seat Belt Reminder
26
Shoulder Anchor Height Adjuster
27
Seat Belt Hanger (if Equipped)
27
Child Restraint Systems
28
Seat Belt Inspection
28
Child Restraint
29
Booster Seat
29
Child Restraint System for EU Countries
31
Installation with Lap-Shoulder Seat Belts
34
Installation with ISOFIX Type Anchorages
34
Installation of Child Restraint with Top Strap
36
Seat Belt Pretensioner System
37
(If Equipped)
37
Supplemental Restraint System (Air Bags)
39
Front Air Bags
40
Side Air Bags and Side Curtains Air Bags
42
Air Bag Symbol Meaning
42
How the System Works
43
Servicing the Air Bag System
45
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Suzuki SX4 SEDAN 2008 Owner's Manual (16 pages)
Brand:
Suzuki
| Category:
Automobile
| Size: 0.55 MB
Table of Contents
Table of Contents
1
Exhaust Gas Warning
2
Daily Inspection Checklist
2
Engine Oil Consumption
3
Starting the Engine
4
Using the Transaxle
6
Braking
8
Running-In
14
Catalytic Converter (if Equipped)
14
Improving Fuel Economy
15
Suzuki SX4 SEDAN 2008 Owner's Manual (18 pages)
Brand:
Suzuki
| Category:
Automobile
| Size: 0.67 MB
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